Shape correcting device suitable for machining of aluminum alloy profiles of multiple specifications

Abstract

The utility model relates to the technical field of aluminum alloy section processing, and discloses a shape correcting device suitable for processing of aluminum alloy sections of multiple specifications, which comprises a correcting mechanism, a conveying mechanism is arranged on the right side of the correcting mechanism, and an auxiliary mechanism is arranged on the left side of the correcting mechanism; the correcting mechanism comprises a machining frame, first air cylinders are fixedly connected to the front end and the rear end of the left side of the machining frame, a fixing plate is fixedly connected to the output ends of the first air cylinders, mounting plates are fixedly connected to the upper end and the lower end of the inner wall of the fixing plate, correcting rollers are movably connected into the mounting plates, and a control device is fixedly mounted at the front end of the machining frame. The conveying mechanism comprises a conveying belt body and a second air cylinder, and the output end of the second air cylinder is fixedly connected with a clamping plate. The shape righting device suitable for machining of the aluminum alloy profiles of the multiple specifications achieves the effects that high adaptability and flexibility are achieved, and the shape righting machining requirements of the aluminum alloy profiles of the different specifications and shapes can be met.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy profile processing, and specifically relates to an orthopedic device for processing aluminum alloy profiles applicable to multiple specifications. Background Technique

[0002] Aluminum alloy profiles are alloys with aluminum as the base and a certain amount of other alloying elements added, and they are one of the light metal materials. It is usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring. Aluminum alloy profiles have the characteristics of light weight, high strength, good sealing performance, beautiful appearance, strong corrosion resistance, etc., so they are widely used in multiple fields. During the processing of aluminum alloy profiles, due to the influence of various factors such as the properties of the material itself and processing conditions, defects such as shape bending and twisting often occur, affecting the appearance quality and service performance of the product. To solve these problems, orthopedic treatment of aluminum alloy profiles is required.

[0003] According to the Chinese patent publication number CN218656196U, "An Orthopedic Device for Processing Aluminum Alloy Profiles" is disclosed, which relates to the technical field of aluminum alloy profiles. The utility model includes a workbench, and moving mechanisms for the movement of aluminum alloy profiles are arranged at both ends of the workbench; a rotating box is arranged at the middle position of the top of the workbench, and a U-shaped bracket is fixed at the top of the workbench and at one end of the rotating box. A rotating mechanism for the rotation of the rotating box is arranged between the U-shaped bracket and the rotating box. Through the setting of the rotating mechanism, the two rectangular clamping blocks can clamp the aluminum alloy profile, enabling the horizontal rotating rod to rotate, and thus enabling the aluminum alloy profile to be twisted, with the twisting amount controllable and more labor-saving. Through the moving mechanism, the aluminum alloy profile can move during the rotation of the crawler, and the operation of the first lifting mechanism enables the two clamping boxes to clamp the aluminum alloy profile, preventing the aluminum alloy profile from moving during rotation.

[0004] However, the above device has the problem that it can only perform orthopedic treatment on aluminum alloy profiles of a single specification, with low adaptability and flexibility, and cannot perform orthopedic processing on aluminum alloy profiles of different specifications and shapes. Content of the Utility Model

[0005] Aiming at the above technical deficiencies, the purpose of the utility model is to provide an orthopedic device for processing aluminum alloy profiles applicable to multiple specifications, so as to solve the problem that it can only perform orthopedic treatment on aluminum alloy profiles of a single specification, with low adaptability and flexibility, and cannot perform orthopedic processing on aluminum alloy profiles of different specifications and shapes.

[0006] To solve the above technical problems, the utility model provides the following technical solutions:

[0007] An aluminum alloy profile processing and straightening device applicable to multiple specifications, including a straightening mechanism, a conveying mechanism is arranged on the right side of the straightening mechanism, and an auxiliary mechanism is arranged on the left side of the straightening mechanism;

[0008] The straightening mechanism includes a processing frame. At the front and rear ends of the left side of the processing frame, first cylinders are fixedly connected. The output ends of the first cylinders are fixedly connected with fixing plates. At the upper and lower ends of the inner walls of the fixing plates, mounting plates are fixedly connected. Orthopedic rollers are movably connected inside the mounting plates. A control device is fixedly installed at the front end of the processing frame;

[0009] The conveying mechanism includes a conveyor belt body and a second cylinder. The output end of the second cylinder is fixedly connected with a clamping plate.

[0010] Specifically, through the above technical solution, the device is powered by connecting an external power supply. According to the specifications and shapes of the aluminum alloy profiles to be straightened, the two ends of the appropriate straightening rollers are aligned with multiple card slots opened on the upper and lower surfaces of the two mounting plates, and multiple straightening rollers are respectively clamped between the two mounting plates. Then, through the precise control of the first cylinder and the conveyor belt body by the control device, the control device controls the first cylinder and the second cylinder, and the movement speed of the cylinder is controlled by adjusting the flow or pressure of the air circuit. This speed control can be adjusted according to actual needs to meet different working requirements. Then, the control device controls the conveying speed of the conveyor belt body for the aluminum alloy profiles. By placing the aluminum alloy profiles to be straightened on the surface of the conveyor belt body, the second cylinder is started. The second cylinder pushes the clamping plate to fit on the surface of the aluminum alloy profiles to prevent the position of the aluminum alloy profiles from shifting when transporting them. Then, the conveyor belt body is started. After the conveyor belt body is started, the aluminum alloy profiles to be straightened are transported to the straightening mechanism for processing. Then, the first cylinders fixed at the front and rear ends of the left side of the processing frame are started. After the two first cylinders are started, they push the fixing plates and the mounting plates on the front and rear sides of the inner wall of the processing frame to move inside the guiding grooves opened at the upper and lower ends of the left inner wall of the processing frame. Then, through the fixing plates and the mounting plates, multiple straightening rollers are driven to fit on the surface of the aluminum alloy profiles, and the aluminum alloy profiles are precisely straightened by the multiple straightening rollers. The conveyor belt body continuously transports the aluminum alloy profiles to complete the straightening process of the aluminum alloy profiles. The straightened aluminum alloy profiles slide into the inside of the conveying frame fixed to the left side of the processing frame, and then through the protective pads fixed on the inner wall of the conveying frame, they are used to receive and protect the straightened aluminum alloy profiles to prevent them from being damaged due to collision or friction, achieving the effect of having strong adaptability and flexibility and being able to adapt to the straightening processing requirements of aluminum alloy profiles of different specifications and shapes.

[0011] Preferably, guiding grooves are opened at the upper and lower ends of the left inner wall of the processing frame, and the fixing plates and the mounting plates are both slidably connected inside the guiding grooves opened at the upper and lower ends of the left inner wall of the processing frame.

[0012] Preferably, a plurality of card slots are formed on the upper and lower surfaces of the two mounting plates, and a plurality of straightening rollers are provided. Both ends of the plurality of straightening rollers are respectively snap-connected into the plurality of card slots formed on the upper and lower surfaces of the two mounting plates.

[0013] Preferably, support legs are fixedly connected to the four corners of the bottom of the processing frame. The conveyor belt body is fixedly installed on the right side of the processing frame, and the second cylinder is fixedly connected to the top of the right side of the processing frame.

[0014] Preferably, the first cylinder, the conveyor belt body and the second cylinder are all electrically connected to the control device.

[0015] Preferably, the auxiliary mechanism includes a conveying frame, and a protective pad is fixedly connected to the inner wall of the conveying frame.

[0016] Preferably, the conveying frame is fixedly connected to the left side of the processing frame.

[0017] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:

[0018] First, the utility model is powered by connecting an external power supply to the device. According to the specifications and shapes of the aluminum alloy profiles to be orthopedically treated, the two ends of the appropriate orthopedic rollers are aligned with multiple card slots opened on the upper and lower surfaces of the two mounting plates, and multiple orthopedic rollers are respectively clamped between the two mounting plates. Then, through the precise control of the first cylinder and the conveyor belt body by the control device, the first cylinder and the second cylinder are controlled by the control device, and the movement speed of the cylinder is controlled by adjusting the flow or pressure of the air circuit. This speed control can be adjusted according to actual needs to meet different working requirements. Then, the conveying speed of the aluminum alloy profiles by the conveyor belt body is controlled by the control device. By placing the aluminum alloy profiles to be orthopedically treated on the surface of the conveyor belt body and starting the second cylinder, the second cylinder pushes the clamping plate to fit on the surface of the aluminum alloy profiles to prevent the position of the aluminum alloy profiles from shifting during transportation. Then, the conveyor belt body is started, and after the conveyor belt body starts, the aluminum alloy profiles to be orthopedically treated are transported to the correction mechanism for processing. Then, the first cylinders fixed at the front and rear ends on the left side of the processing frame are started. After the two first cylinders are started, they push the fixing plates on the front and rear sides of the inner wall of the processing frame to move inside the guiding grooves opened at the upper and lower ends on the left inner wall of the processing frame. Then, the fixing plates and the mounting plates drive multiple orthopedic rollers to fit on the surface of the aluminum alloy profiles, and the aluminum alloy profiles are precisely orthopedically treated by the multiple orthopedic rollers. The aluminum alloy profiles are continuously transported by the conveyor belt body to complete the orthopedic treatment of the aluminum alloy profiles. The orthopedically treated aluminum alloy profiles slide into the inside of the conveying frame fixed to the left side of the processing frame, and then through the protective pads fixed on the inner wall of the conveying frame, they are used to receive and protect the orthopedically treated aluminum alloy profiles to prevent them from being damaged due to collision or friction, achieving the effect of having strong adaptability and flexibility and being able to adapt to the orthopedic processing requirements of aluminum alloy profiles of different specifications and shapes.

[0019] Second, the orthopedically treated aluminum alloy profiles of the utility model slide into the inside of the conveying frame fixed to the left side of the processing frame, and then through the protective pads fixed on the inner wall of the conveying frame, they are used to receive and protect the orthopedically treated aluminum alloy profiles to prevent them from being damaged due to collision or friction. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 is a first three-dimensional structure schematic diagram of the utility model;

[0022] Figure 3 is a second structure schematic diagram of the utility model;

[0023] Figure 4 is a front view structure schematic diagram of the utility model;

[0024] Figure 5 This is a schematic cross-sectional structure diagram of the present utility model.

[0025] Among them: 1. Straightening mechanism; 101. Processing frame; 102. First cylinder; 103. Fixed plate; 104. Mounting plate; 105. Shaping roller; 106. Control device; 107. Support leg; 2. Conveying mechanism; 201. Conveyor belt body; 202. Second cylinder; 203. Clamping plate; 3. Auxiliary mechanism; 301. Conveying frame; 302. Protective pad. Specific embodiments

[0026] The following will further describe in detail the specific embodiments of the present utility model in conjunction with the accompanying drawings.

[0027] The aluminum alloy profile processing and shaping device applicable to multiple specifications under this specific embodiment is as Figures 1-5 shown, including a straightening mechanism 1, a conveying mechanism 2 is arranged on the right side of the straightening mechanism 1, and an auxiliary mechanism 3 is arranged on the left side of the straightening mechanism 1;

[0028] The straightening mechanism 1 includes a processing frame 101, the front and rear ends of the left side of the processing frame 101 are fixedly connected with a first cylinder 102, the output end of the first cylinder 102 is fixedly connected with a fixed plate 103, the upper and lower ends of the inner wall of the fixed plate 103 are fixedly connected with a mounting plate 104, the shaping roller 105 is movably connected inside the mounting plate 104, and the front end of the processing frame 101 is fixedly installed with a control device 106;

[0029] The conveying mechanism 2 includes a conveyor belt body 201 and a second cylinder 202, and the output end of the second cylinder 202 is fixedly connected with a clamping plate 203.

[0030] Through the above technical solution, the device is powered by connecting an external power supply. According to the specifications and shapes of the aluminum alloy profiles to be orthopedically treated, the two ends of the appropriate orthopedic rollers 105 are aligned with the multiple card slots opened on the upper and lower surfaces of the two mounting plates 104, and the multiple orthopedic rollers 105 are respectively engaged between the two mounting plates 104. Then, through the precise control of the control device 106 over the first cylinder 102 and the conveyor belt body 201, the control device 106 controls the first cylinder 102 and the second cylinder 202, and the movement speed of the cylinders is controlled by adjusting the flow rate or pressure of the air circuit. This speed control can be adjusted according to actual needs to meet different working requirements. Then, the control device 106 controls the conveying speed of the conveyor belt body 201 for the aluminum alloy profiles. By placing the aluminum alloy profiles to be orthopedically treated on the surface of the conveyor belt body 201 and starting the second cylinder 202, the second cylinder 202 pushes the clamping plate 203 to fit on the surface of the aluminum alloy profile to prevent the position of the aluminum alloy profile from shifting during transportation. Then, the conveyor belt body 201 is started, and after the conveyor belt body 201 is started, the aluminum alloy profiles to be orthopedically treated are conveyed to the correction mechanism 1 for processing. Then, the first cylinders 102 fixed at the front and rear ends on the left side of the processing frame 101 are started. After the two first cylinders 102 are started, they push the fixing plates 103 on the front and rear sides of the inner wall of the processing frame 101 and the mounting plates 104 to move inside the guiding grooves opened at the upper and lower ends of the left inner wall of the processing frame 101. Then, through the fixing plates 103 and the mounting plates 104, the multiple orthopedic rollers 105 are driven to fit on the surface of the aluminum alloy profile, and the multiple orthopedic rollers 105 perform precise orthopedic treatment on the aluminum alloy profile. Through the continuous transportation of the conveyor belt body 201 for the aluminum alloy profiles, the orthopedic treatment of the aluminum alloy profiles is completed. The orthopedically treated aluminum alloy profiles slide into the inside of the conveying frame 301 fixedly connected to the left side of the processing frame 101, and then, through the protective pads 302 fixed on the inner wall of the conveying frame 301, they are used to receive and protect the orthopedically treated aluminum alloy profiles to prevent them from being damaged due to collision or friction, achieving the effect of having strong adaptability and flexibility and being able to adapt to the orthopedic processing requirements of aluminum alloy profiles of different specifications and shapes.

[0031] Specifically, guiding grooves are opened at the upper and lower ends of the left inner wall of the processing frame 101, and the fixing plates 103 and the mounting plates 104 are both slidably connected inside the guiding grooves opened at the upper and lower ends of the left inner wall of the processing frame 101.

[0032] Through the above technical solution, through the guiding grooves opened at the upper and lower ends of the left inner wall of the processing frame 101, it is convenient for the first cylinder 102 to push the fixing plates 103 and the mounting plates 104 to move inside the guiding grooves opened at the upper and lower ends of the left inner wall of the processing frame 101, and it is convenient for the fixing plates 103 and the mounting plates 104 to drive the multiple orthopedic rollers 105 to move to perform orthopedic treatment on aluminum alloy profiles of different specifications.

[0033] Specifically, a plurality of card slots are provided on the upper and lower surfaces of the two mounting plates 104. A plurality of shaping rollers 105 are provided. Both ends of the plurality of shaping rollers 105 are respectively snap-connected into the plurality of card slots provided on the upper and lower surfaces of the two mounting plates 104.

[0034] Through the above technical solution, by aligning both ends of the plurality of shaping rollers 105 with the plurality of card slots provided on the upper and lower surfaces of the two mounting plates 104, the plurality of shaping rollers 105 are snap-connected between the two mounting plates 104, which is convenient for replacing the shaping rollers 105 of a suitable type according to the shape of the aluminum alloy profile.

[0035] Specifically, support legs 107 are fixedly connected to the four corners of the bottom of the processing frame 101. The conveyor belt body 201 is fixedly installed on the right side of the processing frame 101, and the second cylinder 202 is fixedly connected to the top of the right side of the processing frame 101.

[0036] Through the above technical solution, the support legs 107 fixed to the four corners of the bottom of the processing frame 101 can be used to support the entire device. The conveyor belt body 201 is fixedly installed on the right side of the processing frame 101 to convey the aluminum alloy profile to be shaped to the straightening mechanism 1 for processing. The second cylinder 202 is fixed to the top of the right side of the processing frame 101 to push the clamping plate 203 to fix the aluminum alloy profile on the surface of the conveyor belt body 201, avoiding the position of the aluminum alloy profile from shifting when conveying the aluminum alloy profile.

[0037] Specifically, the first cylinder 102, the conveyor belt body 201, and the second cylinder 202 are all electrically connected to the control device 106.

[0038] Through the above technical solution, precise control of the first cylinder 102, the conveyor belt body 201, and the second cylinder 202 is achieved through the control device 106.

[0039] Specifically, the auxiliary mechanism 3 includes a conveying frame 301, and a protective pad 302 is fixedly connected to the inner wall of the conveying frame 301.

[0040] Through the above technical solution, the aluminum alloy profile after the shaping process passes through the conveying frame 301 fixedly connected to the left side of the processing frame 101 and slides into the inside of the conveying frame 301. Then, through the protective pad 302 fixed to the inner wall of the conveying frame 301, it is used to receive and protect the shaped aluminum alloy profile, avoiding the effect of damage caused by collision or friction.

[0041] Specifically, the conveying frame 301 is fixedly connected to the left side of the processing frame 101.

[0042] Through the above technical solution, by fixedly connecting the conveying frame 301 to the left side of the processing frame 101, and then through the protective pad 302 fixed to the inner wall of the conveying frame 301, it is used to receive and protect the shaped aluminum alloy profile, avoiding damage caused by collision or friction.

[0043] During use, the device is powered by connecting an external power supply. According to the specifications and shapes of the aluminum alloy profiles to be orthopedically treated, the two ends of the appropriate orthopedic rollers 105 are aligned with the multiple card slots opened on the upper and lower surfaces of the two mounting plates 104, and the multiple orthopedic rollers 105 are respectively clamped between the two mounting plates 104. The internal circuit connections of the first cylinder 102 with the control device 106 and the conveyor belt body 201 with the second cylinder 202 are all prior arts and will not be elaborated here. Then, through the precise control of the first cylinder 102 and the conveyor belt body 201 by the control device 106, the control device 106 controls the first cylinder 102 and the second cylinder 202, and the movement speed of the cylinders is controlled by adjusting the flow rate or pressure of the gas path. This speed control can be adjusted according to actual needs to meet different working requirements. Then, the control device 106 controls the conveying speed of the conveyor belt body 201 for the aluminum alloy profiles. By placing the aluminum alloy profiles to be orthopedically treated on the surface of the conveyor belt body 201 and starting the second cylinder 202, the second cylinder 202 pushes the clamping plate 203 to fit on the surface of the aluminum alloy profile to prevent the position of the aluminum alloy profile from shifting during transportation. Then, the conveyor belt body 201 is started, and after the conveyor belt body 201 is started, the aluminum alloy profiles to be orthopedically treated are transported to the correction mechanism 1 for processing. Then, the first cylinders 102 fixed at the front and rear ends on the left side of the processing frame 101 are started. After the two first cylinders 102 are started, they push the fixing plates 103 and the mounting plates 104 on the front and rear sides of the inner wall of the processing frame 101 to move inside the guiding grooves opened at the upper and lower ends on the left inner wall of the processing frame 101. Then, the multiple orthopedic rollers 105 are driven by the fixing plates 103 and the mounting plates 104 to fit on the surface of the aluminum alloy profile, and the aluminum alloy profile is precisely orthopedically treated by the multiple orthopedic rollers 105. The aluminum alloy profiles are continuously transported by the conveyor belt body 201 to complete the orthopedic treatment of the aluminum alloy profiles. The orthopedically treated aluminum alloy profiles slide into the inside of the conveying frame 301 through the conveying frame 301 fixedly connected to the left side of the processing frame 101, and then, the protective pads 302 fixed on the inner wall of the conveying frame 301 are used to receive and protect the orthopedically treated aluminum alloy profiles to prevent them from being damaged due to collision or friction, achieving the effect of having strong adaptability and flexibility and being able to adapt to the orthopedic processing requirements of aluminum alloy profiles with different specifications and shapes.

[0044] Although the specific embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these specific embodiments without departing from the principles and spirits. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A correction device suitable for processing aluminum alloy profiles of various specifications, comprising a correction mechanism (1), characterized in that: A conveying mechanism (2) is arranged on the right side of the correction mechanism (1), and an auxiliary mechanism (3) is arranged on the left side of the correction mechanism (1); The correction mechanism (1) comprises a processing frame (101), the left front and rear ends of the processing frame (101) are fixedly connected to a first cylinder (102), the output end of the first cylinder (102) is fixedly connected to a fixing plate (103), the upper and lower ends of the inner wall of the fixing plate (103) are fixedly connected to a mounting plate (104), the mounting plate (104) is movably connected to a correction roller (105), and the front end of the processing frame (101) is fixedly installed with a control device (106); The conveying mechanism (2) comprises a conveyor belt body (201) and a second cylinder (202), wherein the output end of the second cylinder (202) is fixedly connected with a clamping plate (203).

2. The orthopedic device for processing aluminum alloy profiles of various specifications according to claim 1 is characterized in that: The left inner wall of the processing frame (101) is provided with guide grooves at the upper and lower ends, and the fixing plate (103) and the mounting plate (104) are both slidably connected in the guide grooves provided at the upper and lower ends of the left inner wall of the processing frame (101).

3. The orthopedic device for processing aluminum alloy profiles of various specifications according to claim 1 is characterized in that: A plurality of slots are provided on the upper and lower surfaces of the two mounting plates (104), and a plurality of orthopedic rollers (105) are provided. The two ends of the plurality of orthopedic rollers (105) are respectively engaged and connected in the plurality of slots provided on the upper and lower surfaces of the two mounting plates (104).

4. The orthopedic device for processing aluminum alloy profiles of various specifications according to claim 1 is characterized in that: The four corners of the bottom of the processing frame (101) are fixedly connected with support legs (107), the conveyor belt body (201) is fixedly installed on the right side of the processing frame (101), and the second cylinder (202) is fixedly connected to the top of the right side of the processing frame (101).

5. The orthopedic device for processing aluminum alloy profiles of various specifications according to claim 1 is characterized in that: The first cylinder (102) and the conveyor belt body (201) and the second cylinder (202) are both electrically connected to the control device (106).

6. The orthopedic device for processing aluminum alloy profiles of various specifications according to claim 1 is characterized in that: The auxiliary mechanism (3) comprises a conveying frame (301), and a protection pad (302) is fixedly connected to the inner wall of the conveying frame (301).

7. The orthopedic device for processing aluminum alloy profiles of various specifications according to claim 6 is characterized in that: The conveying frame (301) is fixedly connected to the left side of the processing frame (101).

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