Novel stroking bead blocking assembly device of rope saw stringing machine
By designing a new bead-pulling blocking assembly device in a rope sawing machine, the dynamic contact and rolling friction of the wire rope is achieved by using the jaw cylinder and pulley assembly, the problems of wire rope damage and barrier clamp wear in the prior art are solved, and the service life and production efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421587394.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-06
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-06
AI Technical Summary
During the beading process of existing rope sawing and rope machining machines, sliding friction and scraping are prone to occur when the wire rope comes into contact with the barrier clamp, resulting in damage to the wire rope and wear of the barrier clamp, affecting the quality of the rope saw and equipment life.
A new type of rope sawing and rope-wiping machine bead-pulling blocking component device is designed, using jaw cylinders, barrier pulleys, guide pulleys and adjustment rods. The jaw cylinder drives the slider and installation plate to move, drive the barrier pulley to close, realize dynamic contact and rolling friction of the wire rope, and avoid sliding friction and scraping.
The device extends the service life of the equipment, improves working stability and reliability, reduces the frequency of equipment repair and spare parts replacement, ensures product quality, and reduces production costs.
Smart Images

Figure CN222970854U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rope saw threading machines, and particularly relates to a novel bead-straightening and blocking assembly device for a rope saw threading machine. Background Technique
[0002] A rope saw is a tool for cutting ropes, usually composed of a metal chain with toothed edges. In the rope saw industry, a threading machine is usually used for operation.
[0003] The existing rope saw threading machines have the following deficiencies during the bead-straightening process: Currently, the threading machines used in the rope saw industry usually use pneumatic jaws to drive the blocking clamp blocks to close to a set width and then directly straighten the beads. When the steel wire rope is pulled out and rotated, it directly contacts the blocking clamp blocks, generating sliding friction, and there is even a phenomenon of scraping the steel wire rope, seriously damaging the steel wire rope, affecting the quality of the rope saw, and at the same time causing serious wear to the blocking clamp blocks and having an adverse impact on the subsequent process. Content of the Utility Model
[0004] The purpose of the utility model is to provide a novel bead-straightening and blocking assembly device for a rope saw threading machine to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A novel bead-straightening and blocking assembly device for a rope saw threading machine, comprising:
[0007] A connecting plate and an adjusting rod;
[0008] One end of the connecting plate is installed with a jaw cylinder. One side of the connecting plate away from the jaw cylinder is provided with a chute. The inner walls of both sides of the chute are movably inserted with sliders, and one end of each of the two sliders is fixedly connected with a connecting block. The middle of one end of each connecting block is fixedly connected with a mounting plate, and one end of each of the two mounting plates is respectively in close contact with a first blocking clamp block and a second blocking clamp block. Two positioning rods are commonly threaded between the first blocking clamp block and the second blocking clamp block and the two mounting plates respectively. Grooves are opened at one end of the first blocking clamp block and the second blocking clamp block, and blocking pulleys are commonly movably inserted between the inner walls of both sides of the two grooves;
[0009] The middle outer surface of the adjusting rod is provided with a threaded groove, and the adjusting rod is threadedly connected with the first blocking clamp block through the threaded groove.
[0010] Preferably, one end of the adjusting rod penetrates through the first blocking clamp block and extends towards the second blocking clamp block.
[0011] Preferably, the other side of one end of the connecting plate is fixedly connected with a guiding seat plate. A through groove is formed at one end of the guiding seat plate. Connecting grooves are formed in the middle of the inner walls on both sides of the through groove. A stabilizing rod is fixedly connected between the inner walls on both sides in the two connecting grooves. Displacement blocks are movably inserted through the outer surfaces on both sides of the stabilizing rod, and a guiding pulley is movably inserted through the two displacement blocks above and below together.
[0012] Preferably, springs are sleeved on the outer surfaces of the middle parts of the two stabilizing rods, and the two ends of the two springs are respectively fixedly connected with the two displacement blocks.
[0013] Preferably, both the first blocking clamp block and the second blocking clamp block are arranged in an L-shaped structure. Both the sliding groove and the two sliding blocks are arranged in a trapezoidal structure. The two sliding blocks are fixedly connected with the output end of the jaw cylinder.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] (1) By arranging the jaw cylinder, the first blocking clamp block, the second blocking clamp block, the blocking pulley, the guiding pulley and the adjusting rod, before operation, first adjust the distance between the two blocking pulleys according to needs, and then insert the steel wire rope between the blocking pulley and the guiding pulley. The steel wire rope is not subject to sliding wear and scraping by the blocking clamp block during the movement. At the same time, the beads are in dynamic contact with the blocking pulley and the guiding pulley, and the phenomenon of bead jamming will not occur, prolonging the service life of the whole device. The work is stable and reliable. This device ensures the product quality, reduces the frequency of equipment maintenance and spare part replacement, saves production time, improves the production efficiency of the wire threading machine, reduces the equipment production cost, and at the same time, the maintenance and repair of this device are more convenient.
[0016] (2) By arranging the spring, the stabilizing rod and the displacement block, when the steel wire rope is inserted between the two guiding pulleys, the guiding pulley displaces according to the size of the steel wire rope, and at the same time drives the displacement block to slide on the outer surface of the stabilizing rod, so as to adjust the distance between the two guiding pulleys. Due to the resilience of the spring, the two guiding pulleys always closely adhere to the outer surface of the steel wire rope, so as to limit the steel wire rope, and at the same time, it will not affect the movement of the steel wire rope, improving the guiding effect on the steel wire rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of the present utility model;
[0018] Figure 2 is Figure 1 the enlarged view of part A of the utility model in
[0019] Figure 3 is the exploded view of the connection of the first blocking clamp block of the present utility model;
[0020] Figure 4 This is a three-dimensional view of the guiding seat plate of the present utility model;
[0021] In the figure: 1, jaw cylinder; 2, connecting plate; 3, sliding groove; 4, slider; 5, connecting block; 6, mounting plate; 7, first blocking clamp block; 8, groove; 9, blocking pulley; 10, positioning rod; 11, guiding seat plate; 12, through groove; 13, connecting groove; 14, stabilizing rod; 15, spring; 16, displacement block; 17, guiding pulley; 18, adjusting rod; 19, threaded groove; 20, second blocking clamp block. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Embodiment 1:
[0024] Please refer to Figure 1 - Figure 4 As shown, a novel bead guiding and blocking assembly device for a wire saw threading machine includes:
[0025] Connecting plate 2 and adjusting rod 18;
[0026] One end of the connecting plate 2 is installed with a jaw cylinder 1. One side of the connecting plate 2 away from the jaw cylinder 1 is provided with a sliding groove 3. Both inner walls of the sliding groove 3 are movably inserted and connected with sliders 4. One ends of the two sliders 4 are fixedly connected with connecting blocks 5. The middle parts of one ends of the connecting blocks 5 are fixedly connected with mounting plates 6. One ends of the two mounting plates 6 are respectively in close contact with a first blocking clamp block 7 and a second blocking clamp block 20. Two positioning rods 10 are commonly threadedly connected between the first blocking clamp block 7 and the second blocking clamp block 20 and the two mounting plates 6 respectively. Grooves 8 are opened at one ends of the first blocking clamp block 7 and the second blocking clamp block 20. A blocking pulley 9 is commonly movably inserted and connected between both inner walls of the two grooves 8;
[0027] The middle outer surface of the adjusting rod 18 is provided with a threaded groove 19. The adjusting rod 18 is threadedly connected with the first blocking clamp block 7 through the threaded groove 19.
[0028] It can be seen from Figure 1 that one end of the adjusting rod 18 penetrates through the first blocking clamp block 7 and extends towards the second blocking clamp block 20.
[0029] As can be seen from the above, before the bead threading machine starts to thread beads, the adjusting rod 18 is rotated according to the stroke of the jaw cylinder 1 and the bead blocking diameter. The adjusting rod 18 adjusts its length through the threaded groove 19, and the adjusting rod 18 is adjusted to the set length. The steel wire is passed through between the guide seat plate 11 and the two blocking pulleys 9. When threading beads, the jaw cylinder 1 is started. The jaw cylinder 1 drives the slider 4 fixedly connected thereto to slide in the chute 3. At the same time, the slider 4 drives the mounting plate 6 fixedly connected thereto to displace. The two mounting plates 6 respectively drive the first blocking clamp block 7 and the second blocking clamp block 20 to move. The first blocking clamp block 7 and the second blocking clamp block 20 drive the two blocking pulleys 9 to displace, so that the two blocking pulleys 9 are closed to the set width. The beads are blocked under the first blocking clamp block 7 and the second blocking clamp block 20. The steel wire rope is pulled upward from between the two blocking pulleys 9 and the two guide pulleys 17, completing the bead threading action, and only rolling friction is generated when contacting the blocking pulley 9 and the guide pulley 17.
[0030] Preferably, both the first blocking clamp block 7 and the second blocking clamp block 20 are provided with an L-shaped structure. The chute 3 and the two sliders 4 are both provided with a trapezoidal structure. The two sliders 4 are both fixedly connected to the output end of the jaw cylinder 1.
[0031] As can be seen from the above, the chute 3 and the two sliders 4 are both provided with a trapezoidal structure, so that the slider 4 can be limited. The slider 4 is connected to the jaw cylinder 1, so that the distance between the two blocking pulleys 9 can be controlled.
[0032] Embodiment 2:
[0033] Refer to Figure 4 As shown, on the other side of one end of the connecting plate 2, a guide seat plate 11 is fixedly connected. One end of the guide seat plate 11 is provided with a through groove 12. Middle parts of both inner walls of the through groove 12 are provided with connecting grooves 13, and a stabilizing rod 14 is fixedly connected between both inner walls of the two connecting grooves 13. Both outer surfaces of the stabilizing rod 14 are movably inserted with displacement blocks 16, and a guide pulley 17 is movably inserted between the upper and lower displacement blocks 16.
[0034] As can be seen from the above, when the steel wire rope is inserted between the two guide pulleys 17, the guide pulley 17 can drive the displacement block 16 movably inserted therewith to slide on the outer surface of the stabilizing rod 14, thereby adjusting the distance between the two guide pulleys 17. Due to the resilience of the spring 15, the two guide pulleys 17 always closely adhere to the outer surface of the steel wire rope. During the movement of the steel wire rope, the steel wire rope drives the guide pulley 17 to rotate between the two displacement blocks 16, thereby avoiding the phenomenon of bead jamming, making the entire device have a long service life and stable and reliable operation.
[0035] Preferably, both middle outer surfaces of the two stabilizing rods 14 are sleeved with springs 15, and both ends of the two springs 15 are respectively fixedly connected to the two displacement blocks 16.
[0036] As can be seen from the above, by setting the spring 15 and utilizing the resilience of the spring 15, the two guiding pulleys 17 can be reset.
[0037] All standard parts used in the present utility model can be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0038] In the description of the present utility model, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. The meaning of "a plurality" is two or more, unless otherwise specifically defined.
[0039] In the present utility model, unless otherwise clearly specified and defined, the terms such as "installation", "connection", "connection", "fixation" and the like should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0040] In the present utility model, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0042] In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other.
[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A novel wire saw threading machine ball blocking assembly device, characterized in that: include: A connecting plate (2) and an adjusting rod (18); A clamping cylinder (1) is installed at one end of the connecting plate (2), and a sliding groove (3) is provided on one side of the connecting plate (2) away from one end of the clamping cylinder (1). Slide blocks (4) are movably inserted and connected to the inner walls of both sides of the sliding groove (3), and one end of each of the two slide blocks (4) is fixedly connected to a connecting block (5). A mounting plate (6) is fixedly connected to the middle part of one end of each of the connecting blocks (5), and one end of each of the two mounting plates (6) is respectively tightly attached to a first blocking clamp block (7) and a second blocking clamp block (20). Two positioning rods (10) are respectively threadedly connected to the two mounting plates (6). A groove (8) is provided at one end of each of the first blocking clamp block (7) and the second blocking clamp block (20), and a blocking pulley (9) is movably inserted and connected to the inner walls of both sides of the two grooves (8). A thread groove (19) is provided on the middle outer surface of the adjustment rod (18), and the adjustment rod (18) is threadedly connected to the first blocking clamp (7) via the thread groove (19).
2. According to claim 1, a novel wire saw threading machine ball blocking assembly device is characterized in that: One end of the adjustment rod (18) passes through the first blocking clamp (7) and extends toward the second blocking clamp (20).
3. The novel wire saw threading machine ball-pulling blocking assembly device according to claim 1 is characterized in that: The other side of one end of the connecting plate (2) is fixedly connected to a guide seat plate (11), one end of the guide seat plate (11) is provided with a through groove (12), the middle part of the inner wall on both sides of the through groove (12) is provided with a connecting groove (13), and a stabilizing rod (14) is fixedly connected between the inner walls on both sides of the two connecting grooves (13), the outer surfaces on both sides of the stabilizing rod (14) are movably connected with displacement blocks (16), and a guide pulley (17) is movably connected with the upper and lower displacement blocks (16).
4. The novel wire saw threading machine ball-pulling blocking assembly device according to claim 3 is characterized in that: The middle outer surfaces of the two stabilizing rods (14) are sleeved with springs (15), and the two ends of the two springs (15) are respectively fixedly connected to the two displacement blocks (16).
5. The novel wire saw threading machine ball-pulling blocking assembly device according to claim 1 is characterized in that: The first blocking clamp (7) and the second blocking clamp (20) are both configured as L-shaped structures, the slide groove (3) and the two sliders (4) are both configured as trapezoidal structures, and the two sliders (4) are both fixedly connected to the output end of the clamping jaw cylinder (1).