Integrated bolt processing machine tool
By designing an automated bolt processing machine tool, using the motor drive gear system and the air pump to push the components, the automatic feeding and replacement of bolt raw materials is solved, and the errors caused by manpower operations in the existing technology are improved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422162312.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing full-thread bolt processing machine tools are prone to errors caused by manpower when replacing raw materials, resulting in an increase in waste rate during production and reducing production efficiency and product quality.
An integrated bolt processing machine tool is designed, using a motor drive gear system and an air pump push assembly to realize the automatic feeding and replacement of bolt raw materials and reduce manual operation errors.
By automating feeding and replacement of raw materials, the failure rate and scrap rate in production are reduced, and the production efficiency and product quality are improved.
Smart Images

Figure CN222970887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of bolt lathe equipment, in particular to an integrated bolt processing machine tool. Background Art
[0002] A bolt is a mechanical part used to connect two or more components. It usually consists of a threaded part and a head with other specific shapes. A full-thread bolt is a bolt with threads throughout its entire length, usually of the same standard thread specification from start to finish. Bolts are usually used in conjunction with nuts. By rotating the nut, the bolt is tightly connected to the workpiece, thereby achieving the fixation and assembly of parts. A bolt processing machine tool is a device specifically used for producing bolts. It is usually a numerically controlled machine tool with high precision, high efficiency, and automated processing capabilities. The main function of a bolt processing machine tool is to automatically complete various processing operations of bolts according to preset process programs, including drilling, tapping, turning, grinding, etc.
[0003] In the prior art, when some full-thread bolt processing machine tools are in use, raw materials are usually replaced manually, which takes a lot of time for shutdown. Operators may make operation mistakes due to negligence or fatigue, resulting in incorrect material supply or incorrect position positioning, leading to an increase in the rejection rate during production, thereby reducing production efficiency and product quality. For this reason, an integrated bolt processing machine tool is proposed to solve the above problems. Summary of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides an integrated bolt processing machine tool, aiming to improve the problem in the prior art that due to manual replacement of raw materials, it is easy to cause operation mistakes and unable to accurately automate the feeding.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An integrated bolt processing machine tool includes two large gears on the base. The top of the base is fixedly connected with a support frame. A fixed block is slidably connected inside the support frame. A sliding plate is fixedly connected to the front side of the fixed block. An outlet groove is opened inside the sliding plate. A pushing component for pushing is installed inside the support frame. A raw material box is fixedly connected to the outside of the left side of the support frame. A clamping block is fixedly connected to the top of the base. A stabilizing block is fixedly connected to the top of the base. A first slider is slidably connected inside the stabilizing block. A driving component for moving the first slider is installed inside the stabilizing block. A second motor is fixedly connected inside the stabilizing block. The outside of one of the large gears is rotatably connected to the outside of the first slider, and the outside of the other large gear is rotatably connected to the driving end of the second motor. A thread rolling column is fixedly connected to the right side of the large gear. A limiting component for fixation is installed on the top of the base;
[0007] As a further description of the above technical solution:
[0008] The pushing component includes an air pump, the outside of the air pump is fixedly connected inside the support frame, and the driving end of the air pump is fixedly connected with a top block;
[0009] As a further description of the above technical solution:
[0010] The driving component includes a first motor, the outside of the first motor is fixedly connected inside the stabilizing block, and the driving end of the first motor is fixedly connected with a gear column;
[0011] As a further description of the above technical solution:
[0012] The limiting component includes a collection box, the bottom of the collection box is fixedly connected to the top of the base, the top of the collection box is fixedly connected with a stabilizing seat, the bottom of the stabilizing seat is fixedly connected to the top of the collection box, the outside of the collection box is rotatably connected with a rotating column, and a bolt raw material is arranged at the top of the rotating column;
[0013] As a further description of the above technical solution:
[0014] A sliding column is slidably connected inside the collection box, a filter box is slidably connected inside the collection box, clamping blocks are fixedly connected to the front and rear sides of the filter box, a concave-convex block is fixedly connected to the bottom of the filter box, a clamping door is rotatably connected inside the collection box, two spring columns are arranged inside the clamping door, a second slider is fixedly connected to the outside of the spring column, a fixed column is fixedly connected to the top of the spring column, and a waste box is slidably connected inside the collection box;
[0015] As a further description of the above technical solution:
[0016] The gear column is meshed with the first slider, and the two large gears are meshed with each other;
[0017] As a further description of the above technical solution:
[0018] The left side of the sliding column is fixedly connected to the right side of the first slider, the left side of the fixed block is fixedly connected to the right side of the first slider, and the outside of the second slider is slidably connected inside the clamping door;
[0019] As a further description of the above technical solution:
[0020] The outside of the clamping block is slidably connected inside the collection box, the outside of the clamping block is slidably connected inside the clamping door, and the outside of the fixed column is engaged with the inside of the collection box.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, driven by the first motor, the bolt raw materials can fall into the clamping block through the outlet groove, and then the air pump is started to push the bolt raw materials to the required position. Automatically replacing the bolt raw materials reduces the errors in manual operation, ensures the accurate replacement of raw materials, reduces the failure rate in the production process, speeds up the operation speed of the production line, and improves the production efficiency.
[0023] 2. In the utility model, driven by the first motor, the processed bolts fall into the filter box. With the cooperation of the sliding column, the bolts are separated from the waste materials, reducing the need for manual collection, thereby improving the overall automation rate and the resource utilization rate of waste material recycling, optimizing the production process, and reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a three-dimensional schematic diagram of the integrated bolt processing machine tool proposed by the utility model;
[0025] Figure 2 is a structural schematic diagram of the second motor of the integrated bolt processing machine tool proposed by the utility model;
[0026] Figure 3 is a structural sectional view of the stabilizing block of the integrated bolt processing machine tool proposed by the utility model;
[0027] Figure 4 is a structural sectional view of the door of the integrated bolt processing machine tool proposed by the utility model;
[0028] Figure 5 is a structural sectional view of the collection box of the integrated bolt processing machine tool proposed by the utility model.
[0029] LEGEND DESCRIPTION:
[0030] 1. Base; 2. Bracket; 3. Fixed block; 4. Slide plate; 5. Outlet groove; 6. Raw material box; 7. Air pump; 8. Top block; 9. Clamping block; 10. Stabilizing block; 11. First slider; 12. First motor; 13. Gear column; 14. Large gear; 15. Thread rolling column; 16. Second motor; 17. Collection box; 18. Stabilizing seat; 19. Rotating column; 20. Bolt raw material; 21. Sliding column; 22. Filter box; 23. Positioning block; 24. Concave-convex block; 25. Door; 26. Spring column; 27. Second slider; 28. Fixed column; 29. Waste material box. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0032] Referring to Figure 1 、 Figure 2 and Figure 3 , an embodiment provided by the present utility model: an integrated bolt processing machine tool, including two large gears 14 on the base 1. The base 1 is used to fix other components to ensure the stability of the equipment. A support frame 2 is fixedly connected to the top of the base 1 to provide support and enhance the stability and load-bearing capacity of the equipment structure. A fixed block 3 is slidably connected inside the support frame 2. A sliding plate 4 is fixedly connected to the front side of the fixed block 3. The fixed block 3 is used to fix the sliding plate 4 so that the sliding plate 4 can move along with the fixed block 3. An outlet groove 5 is formed inside the sliding plate 4 for the discharge port of raw materials to ensure the smooth flow of raw materials.
[0033] A pushing component for pushing is installed inside the support frame 2. The pushing component includes an air pump 7. The outside of the air pump 7 is fixedly connected inside the support frame 2. The driving end of the air pump 7 is fixedly connected with a top block 8. A raw material box 6 is fixedly connected to the outside of the left side of the support frame 2, which is a container for storing raw materials. A clamping block 9 is fixedly connected to the top of the base 1. When the bolt raw material 20 falls onto the top of the clamping block 9, by starting the air pump 7, the top block 8 is pushed out, so that the bolt raw material 20 can enter the set position. A stabilizing block 10 is fixedly connected to the top of the base 1 to enhance the stability of other components and install other components. A slider one 11 is slidably connected inside the stabilizing block 10. The left side of the fixed block 3 is fixedly connected to the right side of the slider one 11. A driving component for moving the slider one 11 is installed inside the stabilizing block 10.
[0034] Referring to Figure 2 and Figure 3, the driving component includes a first motor 12. The outside of the first motor 12 is fixedly connected inside the stabilizing block 10. The driving end of the first motor 12 is fixedly connected with a gear column 13. The gear column 13 is meshed with the first slider 11. By starting the first motor 12, the gear column 13 can be driven to make the first slider 11 slide. A second motor 16 is fixedly connected inside the stabilizing block 10. The outside of one of the large gears 14 is rotatably connected to the outside of the first slider 11, and the outside of the other large gear 14 is rotatably connected to the driving end of the second motor 16. The two large gears 14 are meshed with each other. A thread rolling column 15 is fixedly connected to the right side of the large gear 14. By starting the second motor 16, the large gear 14 can be driven to rotate, so that the thread rolling column 15 can work. A limiting component for fixing is installed on the top of the base 1. The limiting component includes a collection box 17 for collecting and storing processed products and waste materials. The collection box 17 enables other components to be fixed. The bottom of the collection box 17 is fixedly connected to the top of the base 1. The top of the collection box 17 is fixedly connected with a stabilizing seat 18. The bottom of the stabilizing seat 18 is fixedly connected to the top of the collection box 17. A rotating column 19 is rotatably connected to the outside of the collection box 17 for cooperating with the stabilizing seat 18. A bolt raw material 20 is arranged at the top of the rotating column 19. Through the stabilizing seat 18, the rotating column 19 and the bolt raw material 20 can be rotatably fixed, so that the bolt raw material 20 will not shift in position during processing.
[0035] Referring to Figure 1 , Figure 4 and Figure 5 , a sliding column 21 is slidably connected inside the collection box 17. The left side of the sliding column 21 is fixedly connected to the right side of the first slider 11. A filter box 22 is slidably connected inside the collection box 17 for filtering waste materials. Clamping blocks 23 are fixedly connected to the front and rear sides of the filter box 22 for cooperating with other components to limit the filter box 22. The outside of the clamping blocks 23 is slidably connected inside the collection box 17. A bump 24 is fixedly connected to the bottom of the filter box 22 for cooperating with the sliding column 21 to make the filter box 22 bump up and down, so that the waste materials can fall off.
[0036] Inside the collection box 17, a door 25 is rotatably connected, which is used to close and restrict the filter box 22. The outside of the positioning block 23 is slidably connected inside the door 25, and the outside of the second slider 27 is slidably connected inside the door 25. Two spring columns 26 are arranged inside the door 25. The outside of the spring column 26 is fixedly connected to the second slider 27, and the top of the spring column 26 is fixedly connected to the fixed column 28. The outside of the fixed column 28 is engaged with the inside of the collection box 17. By pulling the second slider 27, the spring column 26 can be elastically deformed, so that the fixed column 28 moves towards the middle, enabling the door 25 to rotate, and thus the filter box 22 can be taken out through the handle. A waste box 29 is slidably connected inside the collection box 17, which is used to collect and store waste for recycling and cleaning.
[0037] Working principle: First, put multiple bolt raw materials 20 to be processed into the raw material box 6. By starting the first motor 12, the gear column 13 is driven to rotate clockwise, thereby driving the first slider 11 to move backward under the limit of the stabilizing block 10, and then driving the fixed block 3 so that the sliding plate 4 can also move backward, enabling the bolt raw materials 20 to fall into the inside of the clamping block 9 through the outlet slot 5. Subsequently, the first slider 11 moves forward, blocking the bottom of the raw material box 6 again. Then, start the air pump 7 to drive the left side of the top block 8 to push the bolt raw materials 20, so that the bolt raw materials 20 can be pushed to the top of the rotating column 19. The stabilizing seat 18 cooperates with the rotating column 19, and through the outside of the thread rolling column 15, the bolt raw materials 20 will not fall. At this time, start the second motor 16 to rotate clockwise, driving two large gears 14, so that the thread rolling column 15 rotates, thereby processing threads on the bolt raw materials 20. The outside of the rotating column 19 is driven to rotate by the bolt raw materials 20, so that the bolt raw materials 20 will not have insufficient thread accuracy due to blockage. After processing, start the first motor 12 to drive the first slider 11 to move, so that the processed bolts and waste fall into the inside of the filter box 22. Through the movement of the first slider 11, the sliding column 21 can move at the bottom of the concave-convex block 24. The outside of the positioning block 23 slides inside the collection box 17 and inside the door 25, so that the filter box 22 bumps up and down within the set range, enabling the waste to fall into the inside of the waste box 29 through the bottom of the filter box 22. When the bolts inside the filter box 22 are collected, the second slider 27 can be pulled towards the middle, causing the spring column 26 to be elastically deformed, thereby pulling the fixed column 28 out of the inside of the collection box 17, enabling the door 25 to rotate downward, and then pulling out the filter box 22 through the handle. When the waste is full, the waste box 29 can be pulled out through the handle of the waste box 29 for cleaning and recycling.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An integrated bolt processing machine tool, comprising two large gears (14) on a base (1), characterized in that: The top of the base (1) is fixedly connected to a support frame (2), the interior of the support frame (2) is slidably connected to a fixed block (3), the front side of the fixed block (3) is fixedly connected to a sliding plate (4), the interior of the sliding plate (4) is provided with an outlet slot (5), a pushing component for pushing is installed inside the support frame (2), the left exterior of the support frame (2) is fixedly connected to a raw material box (6), the top of the base (1) is fixedly connected to a clamping block (9), the top of the base (1) is fixedly connected to a stabilizing block (10), the stabilizing block (10) is A slider (11) is slidably connected inside, a driving assembly for moving the slider (11) is installed inside the stabilizing block (10), a motor (16) is fixedly connected inside the stabilizing block (10), one of the outer ends of the large gear (14) is rotatably connected to the outside of the slider (11), and the other outer end of the large gear (14) is rotatably connected to the driving end of the motor (16), a thread rolling column (15) is fixedly connected to the right side of the large gear (14), and a limit assembly for fixing is installed on the top of the base (1).
2. The integrated bolt processing machine tool according to claim 1, characterized in that: The pushing assembly comprises an air pump (7), the outside of the air pump (7) is fixedly connected to the inside of the support frame (2), and the driving end of the air pump (7) is fixedly connected to a top block (8).
3. The integrated bolt processing machine tool according to claim 1, characterized in that: The driving assembly comprises a motor 1 (12), the exterior of the motor 1 (12) being fixedly connected to the interior of the stabilizing block (10), and the driving end of the motor 1 (12) being fixedly connected to a gear column (13).
4. The integrated bolt processing machine tool according to claim 1, characterized in that: The limiting assembly comprises a collecting box (17), the bottom of the collecting box (17) is fixedly connected to the top of the base (1), the top of the collecting box (17) is fixedly connected to a stabilizing seat (18), the bottom of the stabilizing seat (18) is fixedly connected to the top of the collecting box (17), the outside of the collecting box (17) is rotatably connected to a rotating column (19), and the top of the rotating column (19) is provided with a bolt material (20).
5. The integrated bolt processing machine tool according to claim 4, characterized in that: The collecting box (17) is slidably connected to a sliding column (21) inside, and a filter box (22) is slidably connected inside the collecting box (17). The front and rear sides of the filter box (22) are fixedly connected to positioning blocks (23). The bottom of the filter box (22) is fixedly connected to a concave-convex block (24). The collecting box (17) is rotatably connected to a card door (25). Two spring columns (26) are arranged inside the card door (25). The outside of the spring column (26) is fixedly connected to a sliding block 2 (27). The top of the spring column (26) is fixedly connected to a fixed column (28). The collecting box (17) is slidably connected to a waste box (29).
6. The integrated bolt processing machine tool according to claim 3, characterized in that: The gear column (13) and the slider (11) are meshedly connected, and the two large gears (14) are meshedly connected.
7. The integrated bolt processing machine tool according to claim 5, characterized in that: The left side of the sliding column (21) is fixedly connected to the right side of the sliding block (11), the left side of the fixing block (3) is fixedly connected to the right side of the sliding block (11), and the outside of the sliding block (27) is slidably connected to the inside of the carmen (25).
8. The integrated bolt processing machine tool according to claim 5, characterized in that: The outside of the positioning block (23) is slidably connected to the inside of the collection box (17), the outside of the positioning block (23) is slidably connected to the inside of the card door (25), and the outside of the fixing column (28) is engaged with the inside of the collection box (17).