Jig mechanism for wire harness welding
By designing a fixture mechanism integrating welding tooling and wiring harness fixing tooling, the welding position strength is automatically detected after wiring harness welding, solving the problems of low efficiency and numerous processes in traditional processes, improving welding efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202422087564.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The traditional wire harness welding process requires two operators to conduct welding and welding position inspections respectively, which are inefficient and have many processes.
A fixture mechanism integrating welding tooling and wiring harness fixing tooling is designed, which can automatically detect welding position strength after welding without additional inspection tools.
Improve welding efficiency, reduce labor costs, and simplify process processes.
Smart Images
Figure CN222971369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire harness welding, and particularly relates to a jig mechanism for wire harness welding. Background Art
[0002] A wire harness is the overall equipment that provides services for a certain load source group, such as relay lines, switching devices, control systems, etc. In automotive circuits, most switches are detachably connected to the main line after welding the wire harness, which is convenient for operation and beneficial for subsequent maintenance.
[0003] In the process of welding wire harness to wire harness or wire harness to components, the traditional method is to place the wire harness in a jig for clamping and then welding. After welding, it is taken out and then another jig is used to detect whether the strength of the welding end meets the requirements. Therefore, at least two operators are required to perform welding and welding position detection respectively, with relatively low efficiency and numerous processes. Based on this, the utility model proposes a jig mechanism for wire harness welding. This kind of jig mechanism integrates a welding tooling and a wire harness fixing tooling, and can automatically detect the strength of the welding position after welding, without the need to configure an additional detection jig, which improves the efficiency and reduces the labor cost at the same time. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a jig mechanism for wire harness welding to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A jig mechanism for wire harness welding, including a bottom plate, a jig bench, a welding tooling and a wire harness fixing tooling. Among them, a track is integrated on the bottom plate, the jig bench is installed at the rear side of the bottom plate, a handle is installed on the outer side of the jig bench, and a cover plate is arranged on the top side of the jig bench; the welding tooling is installed on the cover plate, and the welding tooling includes an upper air cylinder, a top frame, a welding cover and a welding head. Among them, the shaft end of the upper air cylinder is connected to the top frame, the welding cover is installed inside the top frame through a telescopic rod, and a welding head is arranged inside the welding cover. The welding cover can move downward with the top frame and approach the wire harness fixing tooling when the upper air cylinder is started; the wire harness fixing tooling includes a lower air cylinder, a tooling table, elastic guide columns, a tooling top plate, a test plate and a card slot tooling. Among them, the bottom side of the tooling table can be slidably connected to the track through a sliding table.
[0006] Preferably, the lower air cylinder is fixed on one side of the bottom plate and its piston rod end is connected to the tooling table. The lower air cylinder can push the tooling table to move forward along the track and approach the welding tooling.
[0007] Preferably, the elastic guide columns are vertically fixed on both sides of the end face of the tooling table, and the test plate is fixed on the end face of the tooling table and located between the two elastic guide columns.
[0008] Preferably, the tooling top plate can be sleeved on the elastic guide columns through a sliding sleeve, and a card slot tooling can be fixed on the tooling top plate through screws. The card slot tooling includes a panel and a card seat module.
[0009] Preferably, openings corresponding to the test board are provided between the panel and the top plate of the tooling. Two sets of card seat modules are integrated on the panel, and each card seat module includes a bottom card seat and a top card seat hinged to the side of the bottom card seat. Card slots for fixing wire harnesses are provided on both the bottom card seat and the top card seat; at both ends of the bottom side of the top frame, there are integrally connected pressure plates, and the pressure plates can move downward with the top frame and press against the top plate of the tooling.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0011] The jig mechanism of the present utility model integrates a welding tooling and a wire harness fixing tooling, can automatically perform strength detection on the welding position after welding, eliminates the need for additional detection jigs, improves efficiency and reduces labor costs at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a structural schematic diagram of the present utility model Figure 1 ;
[0013] Figure 2 is a structural schematic diagram of the present utility model Figure 2 ;
[0014] Figure 3 is a structural schematic diagram of the card slot tooling of the present utility model.
[0015] In the figure: 1, bottom plate; 2, track; 3, jig bench; 4, handle; 5, upper air cylinder; 6, top frame; 7, welding hood; 8, lower air cylinder; 9, tooling table; 10, elastic guide post; 11, top plate of tooling; 12, test board; 13, panel; 14, card seat module; 15, pressure plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0017] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0018] In the description of the present utility model, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0019] Please refer to Figures 1-3 , the present utility model provides a technical solution: a jig mechanism for wire harness welding, including a bottom plate 1, a jig bench 3, a welding tooling and a wire harness fixing tooling. Among them, a track 2 is integrated on the bottom plate 1, the jig bench 3 is installed at the rear side of the bottom plate 1, a handle 4 is installed on the outer side of the jig bench 3, and a cover plate is provided on the top side of the jig bench 3; the welding tooling is installed on the cover plate, and the welding tooling includes an upper air cylinder 5, a top frame 6, a welding cover 7 and a welding head. Among them, the shaft end of the upper air cylinder 5 is connected to the top frame 6, the welding cover 7 is installed inside the top frame 6 through a telescopic rod, a welding head is provided inside the welding cover 7, and the welding cover 7 can move downward with the top frame 6 and approach the wire harness fixing tooling when the upper air cylinder 5 is started; the wire harness fixing tooling includes a lower air cylinder 8, a tooling table 9, elastic guide posts 10, a tooling top plate 11, a test plate 12 and a card slot tooling. Among them, the bottom side of the tooling table 9 can be slidably connected to the track 2 through a slide table.
[0020] In this embodiment, a sensor (not shown in the figure) for detecting whether the wire harness fixing tooling is in place is further provided inside the jig bench 3.
[0021] In this embodiment, the lower air cylinder 8 is fixed on one side of the bottom plate 1 and its piston rod end is connected to the tooling table 9. The lower air cylinder 8 can push the tooling table 9 to move forward along the track 2 and approach the welding tooling.
[0022] In this embodiment, the elastic guide posts 10 are vertically fixed on both sides of the end face of the tooling table 9, and the test plate 12 is fixed on the end face of the tooling table 9 and located between the two elastic guide posts 10.
[0023] In this embodiment, the tooling top plate 11 can be sleeved on the elastic guide posts 10 through a sliding sleeve, and a card slot tooling can be fixed on the tooling top plate 11 through screws. The card slot tooling includes a panel 13 and a card seat module 14.
[0024] In this embodiment, openings corresponding to the test plate 12 are provided in the middle of both the panel 13 and the tooling top plate 11. Two groups of card seat modules 14 are integrated on the panel 13, and each card seat module 14 includes a bottom card seat and a top card seat hinged on the side of the bottom card seat. Card slots for fixing the wire harness are provided on both the bottom card seat and the top card seat; both ends of the bottom side of the top frame 6 are integrally connected with pressing plates 15, and the pressing plates 15 can move downward with the top frame 6 and press against the tooling top plate 11.
[0025] When the tooling is working, the specific process is as follows:
[0026] 1. The equipment is initialized. The tooling table 9 is driven by the lower cylinder 8 to move outward along the track 2 to reset and feed materials.
[0027] 2. The operator places the two wire harnesses to be welded on the bottom card seat of the card seat module 14 respectively, and then rotates the top card seat to press and fix the wire harnesses. At this time, the welding ends of the two wire harnesses are arranged oppositely and close to each other.
[0028] 3. The tooling table 9 is driven by the lower cylinder 8 to move along the track 2 to the position directly below the wire harness fixing tooling. The sensor detects that it is in place, and the lower cylinder 8 is closed. Then, the upper cylinder 5 drives the top frame 6 and the welding cover 7 to move downward.
[0029] 4. The welding cover 7 is further driven to move downward by the telescopic rod to drive the welding head to weld the welding ends of the two wire harnesses. When the welding cover 7 is implemented, it can be equipped with a smoke exhaust or flue gas treatment device to prevent welding fumes from overflowing.
[0030] 5. After the welding is cooled, the telescopic rod drives the welding cover 7 to reset. At this time, the height of the welding cover 7 is lower than the height of the bottom pressing plate 15 of the top frame 6.
[0031] 6. The upper cylinder 5 drives the top frame 6 and the pressing plate 15 to continue moving downward. The pressing plate 15 will press down the tooling top plate 11, causing the tooling top plate 11 to move downward along the elastic guide post 10. At this time, the test plate 12 will pass through the panel 13 and the opening on the tooling top plate 11 and contact the welding ends of the two wire harnesses. The test plate 12 can press against the welding ends with a certain force to detect whether there are welding quality problems at the welding ends.
[0032] It should be noted that: the entire device is controlled by the total control box (which can be installed on the top of the bench during implementation). Since the equipment matched with the control box is a common equipment and belongs to the existing mature technology, the electrical connection relationship and the specific circuit structure are not described in detail here.
[0033] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire harness welding fixture mechanism, characterized in that: The invention comprises a base plate (1), a fixture stand (3), a welding tool and a harness fixing tool, wherein a track (2) is integrated on the base plate (1), the fixture stand (3) is mounted on the rear side of the base plate (1), a handle (4) is mounted on the outside of the fixture stand (3), and a cover plate is mounted on the top side of the fixture stand (3); the welding tool is mounted on the cover plate, and the welding tool comprises an upper cylinder (5), a top frame (6), a welding cover (7) and a welding head, wherein the shaft end of the upper cylinder (5) is connected to the top frame ( 6), a welding cover (7) is installed on the inner side of the top frame (6) through a telescopic rod, and a welding head is arranged in the welding cover (7). When the upper cylinder (5) is started, the welding cover (7) can move downward along with the top frame (6) and approach the wiring harness fixing tool; the wiring harness fixing tool comprises a lower cylinder (8), a tooling table (9), an elastic guide column (10), a tooling top plate (11), a test plate (12) and a slot tool, wherein the bottom side of the tooling table (9) can be slidably connected to the track (2) through a slide table.
2. A wire harness welding jig mechanism according to claim 1, characterized in that: The lower cylinder (8) is fixed on one side of the base plate (1) and the piston rod end thereof is connected to the tooling table (9). The lower cylinder (8) can push the tooling table (9) forward along the track (2) and approach the welding tool.
3. A wire harness welding jig mechanism according to claim 1, characterized in that: The elastic guide pillars (10) are vertically fixed on both sides of the end surface of the tooling table (9), and the test plate (12) is fixed on the end surface of the tooling table (9) and is located between the two elastic guide pillars (10).
4. A wire harness welding jig mechanism according to claim 1, characterized in that: The tooling top plate (11) can be sleeved onto the elastic guide column (10) via a sliding sleeve, and the tooling top plate (11) can be fixed with a slot tooling via screws, wherein the slot tooling comprises a panel (13) and a card seat module (14).
5. A wire harness welding jig mechanism according to claim 4, characterized in that: The panel (13) and the tooling top plate (11) are both provided with openings corresponding to the test plate (12); two groups of card holder modules (14) are integrated on the panel (13); each card holder module (14) comprises a bottom card holder and a top card holder hinged to the side of the bottom card holder; the bottom card holder and the top card holder are both provided with card slots for fixing the wiring harness; and the bottom ends of the top frame (6) are integrally connected with a pressing plate (15); the pressing plate (15) can move downward with the top frame (6) and press against the tooling top plate (11).