Cleaning device of cylindrical grinding machine
By designing an outer cylindrical grinder cleaning device including a spray mechanism, a collection tank and a cleaning mechanism, the cleaning problem of reduced cleaning and environmental pollution caused by metal powder and oil pollution in the grinder cooling water is solved, and the efficient filtration and recycling of cooling water is achieved, ensuring the normal operation of the grinder system and resource conservation.
Patent Information
- Application Number
- CN202422162050.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-03
AI Technical Summary
After the metal powder produced by the cylindrical grinder is mixed with lubricating oil, the cleanliness of the cooling water is reduced, which can easily block the sewage pipes, affect the normal operation of the cooling system, and direct discharge will pollute the environment and waste water resources.
A cleaning device for an outer cylindrical grinder is designed, including a spray mechanism, a collection tank and a cleaning mechanism. The cleaning mechanism consists of a rack, a filter support, a filter, a scraper mechanism and a circulation mechanism. The metal powder and oil stain in the cooling water are filtered through the filter, and the powder and oil stain on the filter are scraped into the powder tank through the scraper mechanism. Finally, the filtered cooling water is re-transferred to the spray mechanism through the circulation mechanism.
It significantly improves the cleanliness of cooling water, avoids blockage of sewer pipes, ensures the normal operation of the cooling system, and saves water resources through recycling, while effectively preventing the pollution of metal powder and oil pollution from the environment, promoting the recycling and utilization of metal powder.
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Figure CN222971711U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining equipment, in particular to a cleaning device for an external cylindrical grinding machine. Background Technique
[0002] As an important device in the field of metal processing, the external cylindrical grinding machine is widely used in the machining and manufacturing of precision mechanical parts such as bearings, crankshafts, and gears; during the grinding process, due to the friction between the high-speed rotating grinding wheel and the workpiece, a large amount of metal powder will be generated.
[0003] At present, in order to prevent deformation or burning of the workpiece caused by overheating during grinding, the external cylindrical grinding machine is usually equipped with a cooling system to cool the workpiece by spraying cooling water; however, when the oil stain formed by metal powder and lubricating oil mixes into the cooling water, it will significantly reduce the cleanliness of the cooling water, and then easily block the drain pipe, affecting the normal operation of the cooling system; at the same time, the direct discharge of the cooling water containing metal powder will not only pollute the environment, but also cause waste of water resources.
[0004] Therefore, it is very necessary to propose a cleaning device for the cooling water of the external cylindrical grinding machine to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to overcome the above technical deficiencies, propose a cleaning device for an external cylindrical grinding machine, and solve the technical problems proposed in the background technique.
[0006] To achieve the above technical purpose, the technical solution of the utility model provides a cleaning device for an external cylindrical grinding machine, which includes a spraying mechanism, a collecting tank, and a cleaning mechanism. The spraying mechanism is arranged above the grinding wheel of the grinding machine; the collecting tank is inclined and arranged below the grinding wheel of the grinding machine; the cleaning mechanism is arranged at the lower end of the collecting tank, and a circulating mechanism is arranged below the cleaning mechanism. The circulating mechanism connects the cleaning mechanism and the spraying mechanism; the cleaning mechanism includes a frame, a cleaning support and a filter screen support are arranged on the frame, a detachable filter screen is arranged on the filter screen support, a confluence tank is arranged on the filter screen support below the filter screen, the lower end of the confluence tank is connected with the circulating mechanism, a translation guide rail is arranged on the cleaning support, and the translation guide rail drives the scraping mechanism arranged on its slider to reciprocate horizontally. The scraping mechanism cooperates with the filter screen.
[0007] Further, the scraping mechanism includes a lifting support plate. At the top of the lifting support plate, there are two lifting cylinders. On the piston rod of the lifting cylinder, there is a scraping support bracket. The scraping support bracket is slidably connected to the lifting support plate. At the lower end of the scraping support bracket, there is a horizontal adjusting support rod. A pressing plate square tube is sleeved on the adjusting support rod. The middle part of the pressing plate square tube is rotatably connected to the adjusting support rod. At both ends of the pressing plate square tube, there are adjusting nuts threadedly connected thereto. The lower end of the adjusting nut passes through the tube wall of the pressing plate square tube and abuts against the adjusting support rod. Below the pressing plate square tube, there is a T-shaped scraper.
[0008] Further, a lifting clamp is arranged on the pressing plate square tube. At the upper end of the lifting clamp, there is a locking bolt. The lower end converges to press the upper end of the T-shaped scraper onto the pressing plate square tube. A blanking support plate is arranged on the side surface of the lifting support plate. A scraper is arranged on the blanking support plate. The lower end of the T-shaped scraper extends towards the outside of the scraping mechanism. The extending directions of the lower ends of the two T-shaped scrapers are opposite. The scraper is made of a hard elastic material and its length is greater than that of the scraper.
[0009] Further, a support plate is arranged at the upper end of the confluence groove. A number of diversion holes communicating with the confluence groove are arranged on the support plate. The area of the support plate is larger than that of the filter screen.
[0010] Further, two detachable powder grooves are arranged on the filter screen support. The two powder grooves are arranged along the length direction of the translation guide rail.
[0011] Compared with the prior art, the beneficial effects of the present utility model include:
[0012] 1. By setting a cleaning mechanism, the present utility model effectively filters the cooling water with metal powder and oil stains, significantly improves the cleanliness of the cooling water, avoids the blockage of the sewer pipe, and ensures the normal operation of the cooling system. At the same time, the filtered cooling water is re-transported to the spraying mechanism through the circulation mechanism, realizing the recycling of the cooling water and saving water resources.
[0013] 2. By the cooperation of the scraping mechanism and the filter screen, the present utility model scrapes the metal powder and oil stains on the filter screen and collects them into the powder groove for subsequent treatment. It not only effectively prevents the pollution of the environment by metal powder and oil stains, but also enables the metal powder to be recycled, improving the utilization rate of resources. Description of the Drawings
[0014] Figure 1 is a working schematic diagram of a cleaning device for an external cylindrical grinder provided by the present utility model;
[0015] Figure 2 is a schematic diagram of a cleaning device for an external cylindrical grinder provided by the present utility model;
[0016] Figure 3 It is a schematic diagram of the confluence tank of a cleaning device for an external cylindrical grinding machine provided by the present utility model;
[0017] Figure 4 It is a schematic diagram of the scraper mechanism of a cleaning device for an external cylindrical grinding machine provided by the present utility model;
[0018] Figure 5 It is a partial schematic diagram of the scraper mechanism of a cleaning device for an external cylindrical grinding machine provided by the present utility model. Specific embodiments
[0019] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the following further details the present utility model in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0020] Refer to Figure 1 , the present utility model provides a cleaning device for an external cylindrical grinding machine, including a spraying mechanism 3, a collecting tank 4, a cleaning mechanism and a circulating mechanism; the spraying mechanism 3 is arranged above the grinding wheel of the grinding machine and is used for spraying cooling water to cool the workpiece; the collecting tank 4 is inclinedly arranged below the grinding wheel of the grinding machine and is used for collecting the cooling water with metal powder and oil stain; the cleaning mechanism is arranged at the lower end of the collecting tank 4 and is used for cleaning the cooling water, and a circulating mechanism is arranged below it. The circulating mechanism connects the cleaning mechanism and the spraying mechanism 3, so that the cleaned cooling water can be recycled.
[0021] Refer to Figure 2 , Figure 3, the cleaning mechanism includes a frame 2, on which a cleaning support 5 and a filter screen support 8 are provided; a detachable filter screen 9 is provided on the filter screen support 8, and the filter screen 9 is used to filter out metal powder and oil in the cooling water; a confluence groove 11 is provided on the filter screen support 8 below the filter screen 9, and the lower end of the confluence groove 11 is communicated with the circulation mechanism, so that the filtered cooling water can flow into the circulation mechanism; a translation guide rail 6 is provided on the cleaning support 5, and a scraping mechanism 7 provided on its slider is driven to reciprocate horizontally by the translation guide rail 6. The scraping mechanism 7 cooperates with the filter screen 9 to scrape off the metal powder and oil on the filter screen 9. Two detachable powder troughs 10 are provided on the filter screen support 8, and the two powder troughs 10 are arranged along the length direction of the translation guide rail 6. The powder troughs 10 are used to collect the metal powder and oil scraped off by the scraping mechanism 7 for subsequent treatment; a support plate 12 is provided at the upper end of the confluence groove 11, and a number of diversion holes 13 communicated with the confluence groove 11 are provided on the support plate 12. In practical applications, the filter screen 9 fits on the upper surface of the support plate 12 and the area of the support plate 12 is larger than that of the filter screen 9. When the scraping mechanism 7 scrapes off the metal powder and oil on the filter screen 9, it provides support for the filter screen 9 to prevent the filter screen 9 from being damaged when the scraping mechanism 7 works.
[0022] Refer to Figure 4 , Figure 5 , the scraping mechanism 7 includes a lifting support plate 701 installed on the slider of the translation guide rail 6, and two lifting cylinders 702 are provided at the top of the lifting support plate 701; a scraping support 703 is provided on the piston rod of the lifting cylinder 702, and the scraping support 703 is slidably connected to the lifting support plate 701. A horizontal adjusting rod 704 is provided at the lower end of the scraping support 703, and a pressing plate square tube 705 is sleeved on the adjusting rod 704. The middle of the pressing plate square tube 705 is rotatably connected to the adjusting rod 704; adjusting nuts 708 threadedly connected thereto are provided at both ends of the pressing plate square tube 705, and the lower ends of the adjusting nuts 708 pass through the tube wall of the pressing plate square tube 705 and abut against the adjusting rod 704. A lifting hook 707 is provided on the pressing plate square tube 705, and a T-shaped scraper 709 is provided below the pressing plate square tube 705. The upper end of the lifting hook 707 is provided with a locking bolt 710 with the lower end inwardly retracted, and the lower end of the locking bolt 710 contacts the pressing plate square tube 705; by screwing in the locking bolt 710, the upper end of the T-shaped scraper 709 is pressed on the pressing plate square tube 705 to facilitate the replacement of the T-shaped scraper 709; by changing the length of the adjusting nuts 708 at both ends of the pressing plate square tube 705 inside the pressing plate square tube 705, the included angle between the pressing plate square tube 705 and the horizontal direction can be adjusted, so that the T-shaped scraper 709 below it is adapted to the plane of the filter screen 9.
[0023] A blanking support plate 711 is arranged on the side of the lifting support plate 701, and a scraping plate 706 is arranged on the blanking support plate 711. The lower end of the T-shaped scraper 709 extends towards the outside of the scraping mechanism 7, and the extending directions of the lower ends of the two T-shaped scrapers 709 are opposite. By alternately lifting the lifting cylinder 702, different T-shaped scrapers 709 are switched to be adapted to the moving direction of the scraping mechanism 7. The scraping plate 706 is made of a hard elastic material and its length is greater than that of the T-shaped scraper 709. When the T-shaped scraper 709 moves on the surface of the filter screen 9 to one side of the filter screen support 8, the lifting cylinder 702 drives the T-shaped scraper 709 to rise, so that the lower end of the T-shaped scraper 709 contacts the scraping plate 706. As the T-shaped scraper 709 continuously rises, the scraping plate 706 scrapes the metal powder on it into the powder tank 10.
[0024] The specific embodiments of the present invention described above do not constitute a limitation on the protection scope of the present invention. Any other corresponding changes and deformations made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A cleaning device for a cylindrical grinding machine, comprising: A spray mechanism, wherein the spray mechanism is arranged above the grinding wheel of the grinding machine; A collecting trough, the collecting trough is obliquely arranged below the grinding wheel of the grinding machine; A cleaning mechanism, the cleaning mechanism is arranged at the lower end of the collecting tank, a circulation mechanism is arranged below the cleaning mechanism, and the circulation mechanism connects the cleaning mechanism with the spraying mechanism; The feature is that the cleaning mechanism comprises a frame, a cleaning bracket and a filter bracket are arranged on the frame, a detachable filter is arranged on the filter bracket, a confluence groove is arranged on the filter bracket below the filter, the lower end of the confluence groove is connected with the circulation mechanism, a translation guide rail is arranged on the cleaning bracket, the translation guide rail drives the scraper mechanism arranged on its slider to reciprocate in the horizontal direction, and the scraper mechanism cooperates with the filter.
2. The cleaning device for a cylindrical grinder according to claim 1, characterized in that: The scraper mechanism includes a lifting support plate, two lifting cylinders are arranged on the top of the lifting support plate, a scraper bracket is arranged on the piston rod of the lifting cylinder, the scraper bracket is slidably connected with the lifting support plate, a horizontal adjusting support rod is arranged at the lower end of the scraper bracket, a pressure plate square tube is sleeved on the adjusting support rod, the middle part of the pressure plate square tube is rotatably connected with the adjusting support rod, adjusting nuts threadedly connected thereto are arranged at both ends of the pressure plate square tube, the lower end of the adjusting nut passes through the tube wall of the pressure plate square tube and is tightly pressed against the adjusting support rod, and a T-shaped scraper is arranged below the pressure plate square tube.
3. A cleaning device for a cylindrical grinder according to claim 2, characterized in that: The square tube of the pressure plate is provided with a hanging card, the upper end of the hanging card is provided with a locking bolt, and the lower end is retracted inward to press the upper end of the T-shaped scraper onto the square tube of the pressure plate. A material discharge support plate is provided on the side of the lifting support plate, and a scraper is provided on the material discharge support plate. The lower end of the T-shaped scraper extends to the outside of the scraper mechanism, and the lower ends of the two T-shaped scrapers extend in opposite directions. The scraper is made of hard elastic material and its length is greater than the length of the scraper.
4. A cleaning device for a cylindrical grinder according to claim 2 or 3, characterized in that: A support plate is disposed at the upper end of the confluence trough, and a plurality of flow guide holes communicating with the confluence trough are disposed on the support plate. The area of the support plate is larger than the area of the filter screen.
5. The cleaning device for a cylindrical grinding machine according to claim 4, characterized in that: The filter support is provided with two detachable powder slots, and the two powder slots are arranged along the length direction of the translation guide rail.