Motor magnet ring press fitting tool

By designing the motor magnetic ring press assembly tooling and using automated conveyor belts and limit press assembly components, the problem of low manual assembly efficiency in the prior art is solved, and efficient and accurate magnetic ring assembly is achieved, which is suitable for assembly line production.

CN222972039UActive Publication Date: 2025-06-13SHANGHAI PINXING EXPLOSION PROOF MOTOR
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Patent Information

Application Number
CN202422140195.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-13
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The prior art relies on manual operation when assembling motor magnetic rings, which are labor-intensive and have low efficiency, and are not suitable for assembly line production.

Method used

A motor magnetic ring press-fit tooling is designed, including a motor conveyor belt, magnetic ring feeding assembly and limit pressure assembly. It uses photoelectric switches, cylinders and limit rollers to realize automated magnetic ring material positioning and pressure assembly.

Benefits of technology

Through automated magnetic ring material conveying and pressing, assembly efficiency is improved, labor intensity is reduced, suitable for assembly line production, and assembly accuracy is guaranteed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor magnet ring press fitting tool, which relates to the technical field of motor production and comprises a motor conveyor belt, and a magnet ring feeding assembly is fixed on the left side of the motor conveyor belt. According to the motor magnetic ring press-fitting tool, the optoelectronic switch on the inner side of the end plate corresponds to a motor body part, a motor rotor on the motor conveying belt can be controlled to stay at a designated station to wait for assembly with magnetic ring materials, and the vertically stacked magnetic ring materials are placed in the magnetic ring charging barrel; when the magnetic ring material pushing device is used, magnetic ring materials fall into the limiting groove through the opening in the bottom end of the magnetic ring material barrel under the action of gravity, and the magnetic ring materials are further pushed by the crescent push plate driven by the first air cylinder. And the motor rotor is sleeved with the magnetic ring material falling from the tail end of the limiting groove under pushing of the crescent push plate, positioning conveying of the magnetic ring material is achieved, and the automatic assembling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor production, in particular to a magnetic ring pressing tooling for motors. Background Technique

[0002] When assembling the motor in the gearbox of the rear cover opening mechanism of an automobile, it is necessary to sleeved the shaft hole of the magnetic ring on the output shaft of the motor, and press the magnetic ring to the specified position of the motor shaft by means of pressing. Since the motor shaft and the magnetic ring are in interference fit, the assembly process has high requirements for pressure and displacement.

[0003] In the prior art, the motor is first installed and fixed in the card slot of the motor, and then the magnetic ring is placed in the upper die cavity. Next, a hand press is used to press down to press the magnetic ring in place. During this period, both the magnetic ring and the motor rely on manual handling, resulting in high labor intensity and low efficiency, and it is not suitable for assembly line production.

[0004] Therefore, in view of this, research and improvement are carried out on the deficiencies of the existing structure, and a magnetic ring pressing tooling for motors is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a magnetic ring pressing tooling for motors to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A magnetic ring pressing tooling for motors, including a motor conveyor belt, a magnetic ring feeding assembly is fixed on the left side of the motor conveyor belt. The magnetic ring feeding assembly includes a left side plate, an end plate, a photoelectric switch, a limit groove, a cylinder one, a crescent push plate, a connecting plate and a magnetic ring cartridge. The top of the left side plate is welded and fixed with an end plate through a triangular reinforcing plate, and a photoelectric switch is arranged inside the end plate. A limit groove is opened in the middle of the top of the end plate, and a cylinder one is fixed on the outside of the end plate. The output end of the cylinder one is fixedly connected with a crescent push plate, and the crescent push plate is slidably matched with the limit groove. Connecting plates are fixed on both sides of the opening of the limit groove, and a magnetic ring cartridge is fixed on the inner side of the connecting plate.

[0007] Further, the photoelectric switch inside the end plate corresponds to the motor body part, and the end opening of the limit groove in the middle of the top of the end plate is located directly above the motor rotating shaft.

[0008] Further, magnetic ring materials are stacked up and down inside the magnetic ring cartridge, and under the action of gravity, the magnetic ring materials fall into the limit groove through the bottom opening of the magnetic ring cartridge and are pushed by the crescent push plate.

[0009] Further, a limit pressing assembly is fixed on the right side of the motor conveyor belt. The limit pressing assembly includes a right side plate, a cylinder two and an H-shaped plate. The cylinder two is bolted and fixed on the outside of the right side plate, and the output end of the cylinder two is fixedly connected with the H-shaped plate.

[0010] Furthermore, the limiting and press-fitting assembly further includes limiting rollers. Limiting rollers are provided at the bottoms of both ends of the H-shaped plate, and the gap between the opposite limiting rollers is matched with the size of the motor body.

[0011] Furthermore, the limiting and press-fitting assembly further includes a bracket and a third cylinder. The bracket is fixedly bolted to the outside of the right side plate, and the third cylinder is fixedly mounted on the top of the end of the bracket.

[0012] Furthermore, the limiting and press-fitting assembly further includes a guiding sliding plate and a press-fitting head. The output end of the third cylinder is fixedly connected to the guiding sliding plate, and the middle of the bottom of the guiding sliding plate is connected to the press-fitting head. Moreover, a pressure sensor is provided between the press-fitting head and the guiding sliding plate.

[0013] Compared with the prior art, the present utility model has the following beneficial effects:

[0014] 1. When the present utility model is in use, the photoelectric switch inside the end plate corresponds to the part of the motor body, which can control the motor rotor on the motor conveyor belt to stop at a designated position and wait for the assembly with the magnetic ring material. The magnetic ring materials are stacked up and down inside the magnetic ring cartridge. During use, under the action of gravity, the magnetic ring materials fall into the limiting groove through the opening at the bottom end of the magnetic ring cartridge, and are further pushed by the crescent-shaped push plate driven by the first cylinder. The opening at the end of the limiting groove in the middle of the top of the end plate of this application is located directly above the motor shaft, so that the magnetic ring materials falling from the end of the limiting groove under the push of the crescent-shaped push plate are sleeved on the motor rotor, realizing the positioning and conveying of the magnetic ring materials in this application and improving the automation assembly efficiency.

[0015] 2. When the present utility model is in use, when it senses that the motor rotor stops at a designated position, the second cylinder drives the limiting rollers at both ends of the H-shaped plate to descend, limiting the motor rotor at the assembly station to ensure the assembly accuracy. Thereafter, the third cylinder at the end of the bracket drives the guiding sliding plate to move downward. The guiding sliding plate is slidably matched with the end of the bracket through a guide rod to ensure the accuracy of the downward movement stroke. The pressure sensor at the connection between the press-fitting head and the guiding sliding plate ensures the appropriate press-fitting force, and the interference fit accuracy between the magnetic ring material and the motor rotor is ensured by the precise control of the pressure and displacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the device of the present utility model;

[0017] Figure 2 is a schematic diagram of the structure of the magnetic ring feeding assembly of the present utility model;

[0018] Figure 3 is a schematic diagram of the structure of the limiting and press-fitting assembly of the present utility model.

[0019] In the figure: 1. Motor conveyor belt; 2. Magnetic ring feeding assembly; 201. Left side plate; 202. End plate; 203. Photoelectric switch; 204. Limit groove; 205. Cylinder 1; 206. Crescent pusher plate; 207. Connecting plate; 208. Magnetic ring cartridge; 3. Limit pressing assembly; 301. Right side plate; 302. Cylinder 2; 303. H-shaped plate; 304. Limit roller; 305. Bracket; 306. Cylinder 3; 307. Guide sliding plate; 308. Pressing head. Detailed implementation mode

[0020] The following further describes in detail the implementation mode of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0021] As Figures 1 to 2 shown, a magnetic ring pressing tooling for a motor includes a motor conveyor belt 1. A magnetic ring feeding assembly 2 is fixed on the left side of the motor conveyor belt 1. The magnetic ring feeding assembly 2 includes a left side plate 201, an end plate 202, a photoelectric switch 203, a limit groove 204, a cylinder 1 205, a crescent pusher plate 206, a connecting plate 207, and a magnetic ring cartridge 208. The top of the left side plate 201 is welded and fixed with the end plate 202 through a triangular reinforcing plate. A photoelectric switch 203 is arranged inside the end plate 202. A limit groove 204 is opened at the middle end of the top of the end plate 202. A cylinder 1 205 is fixed on the outside of the end plate 202. The output end of the cylinder 1 205 is fixedly connected with the crescent pusher plate 206. The crescent pusher plate 206 is slidably matched with the limit groove 204. Connecting plates 207 are fixed on both sides of the opening of the limit groove 204. A magnetic ring cartridge 208 is fixed inside the connecting plate 207. The photoelectric switch 203 inside the end plate 202 corresponds to the motor body part. The end opening of the limit groove 204 at the middle end of the top of the end plate 202 is located directly above the motor shaft. The magnetic ring materials are stacked up and down inside the magnetic ring cartridge 208. Under the action of gravity, the magnetic ring materials fall into the limit groove 204 through the bottom opening of the magnetic ring cartridge 208 and are pushed by the crescent pusher plate 206. The photoelectric switch 203 inside the end plate 202 corresponds to the motor body part, which can control the motor rotor on the motor conveyor belt 1 to stay at a specified station and wait for assembly with the magnetic ring materials. The magnetic ring materials are stacked up and down inside the magnetic ring cartridge 208. During use, under the action of gravity, the magnetic ring materials fall into the limit groove 204 through the bottom opening of the magnetic ring cartridge 208, and are further pushed by the crescent pusher plate 206 driven by the cylinder 1 205. The end opening of the limit groove 204 at the middle end of the top of the end plate 202 of the present application is located directly above the motor shaft, so that the magnetic ring materials falling from the end of the limit groove 204 under the push of the crescent pusher plate 206 are sleeved on the motor rotor, realizing the positioning and conveying of the magnetic ring materials in the present application and improving the automatic assembly efficiency;

[0022] As Figures 1 to 3As shown in the figure, a limit pressing assembly 3 is fixed to the right side of the motor conveyor belt 1. The limit pressing assembly 3 includes a right side plate 301, a second cylinder 302, and an H-shaped plate 303. The second cylinder 302 is bolted to the outside of the right side plate 301, and the output end of the second cylinder 302 is fixedly connected to the H-shaped plate 303. The limit pressing assembly 3 further includes limit rollers 304. The limit rollers 304 are provided at the bottoms of both ends of the H-shaped plate 303, and the gap between the opposite limit rollers 304 is matched with the size of the motor body. When it is sensed that the motor rotor stops at a specified position, the second cylinder 302 drives the limit rollers 304 at both ends of the H-shaped plate 303 to descend, so as to limit the motor rotor at the assembly station and ensure the assembly accuracy. The limit pressing assembly 3 further includes a bracket 305 and a third cylinder 306. The bracket 305 is bolted to the outside of the right side plate 301, and the third cylinder 306 is fixedly installed at the top of the end of the bracket 305. The limit pressing assembly 3 further includes a guiding sliding plate 307 and a pressing head 308. The output end of the third cylinder 306 is fixedly connected to the guiding sliding plate 307, and the middle of the bottom of the guiding sliding plate 307 is connected to the pressing head 308. A pressure sensor is provided between the pressing head 308 and the guiding sliding plate 307. The third cylinder 306 at the end of the bracket 305 drives the guiding sliding plate 307 to move downward. The guiding sliding plate 307 is slidably matched with the end of the bracket 305 through a guide rod to ensure the accuracy of the downward movement stroke. The pressure sensor at the connection between the pressing head 308 and the guiding sliding plate 307 ensures the appropriate pressing force. By accurately controlling the pressure and displacement, the interference fit accuracy between the magnetic ring material and the motor rotor is ensured.

[0023] Working principle: When using this motor magnetic ring pressing tooling, the photoelectric switch 203 inside the end plate 202 corresponds to the motor body part, which can control the motor rotor on the motor conveyor belt 1 to stop at the specified station and wait for the assembly with the magnetic ring material. The magnetic ring material is stacked up and down inside the magnetic ring cartridge 208. When in use, under the action of gravity, the magnetic ring material falls into the limit groove 204 through the opening at the bottom end of the magnetic ring cartridge 208, and is further pushed by the crescent-shaped push plate 206 driven by the first cylinder 205. The opening at the end of the limit groove 204 in the middle of the top of the end plate 202 of the present application is located directly above the motor rotating shaft, so that the magnetic ring material falling from the end of the limit groove 204 under the push of the crescent-shaped push plate 206 is sleeved on the motor rotor, realizing the positioning and conveying of the magnetic ring material of the present application and improving the automation assembly efficiency. When it is sensed that the motor rotor stops at a specified position, the second cylinder 302 drives the limit rollers 304 at both ends of the H-shaped plate 303 to descend, so as to limit the motor rotor at the assembly station and ensure the assembly accuracy. After that, the third cylinder 306 at the end of the bracket 305 drives the guiding sliding plate 307 to move downward. The guiding sliding plate 307 is slidably matched with the end of the bracket 305 through a guide rod to ensure the accuracy of the downward movement stroke. The pressure sensor at the connection between the pressing head 308 and the guiding sliding plate 307 ensures the appropriate pressing force. By accurately controlling the pressure and displacement, the interference fit accuracy between the magnetic ring material and the motor rotor is ensured.

[0024] The embodiments of the present utility model are given for purposes of illustration and description, and are not exhaustive or limit the present utility model to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present utility model and its practical applications, and to enable those of ordinary skill in the art to understand the present utility model so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A motor magnetic ring press-fitting tool, comprising a motor conveyor belt (1), characterized in that: A magnetic ring loading assembly (2) is fixed on the left side of the motor conveyor belt (1), and the magnetic ring loading assembly (2) comprises a left side plate (201), an end plate (202), a photoelectric switch (203), a limit groove (204), a cylinder (205), a crescent push plate (206), a connecting plate (207) and a magnetic ring barrel (208), the top of the left side plate (201) is welded and fixed with the end plate (202) through a triangular reinforcing plate, and a photoelectric switch (203) is provided on the inner side of the end plate (202). An electric switch (203), wherein a limiting groove (204) is provided at the middle end of the top of the end plate (202), and a cylinder (205) is fixed on the outer side of the end plate (202), a crescent push plate (206) is fixedly connected to the output end of the cylinder (205), and the crescent push plate (206) is slidably matched with the limiting groove (204), connecting plates (207) are fixed on both sides of the opening of the limiting groove (204), and a magnetic ring barrel (208) is fixed on the inner side of the connecting plate (207).

2. The motor magnetic ring press-fitting tool according to claim 1, characterized in that: The photoelectric switch (203) on the inner side of the end plate (202) corresponds to the motor body, and the end opening of the limiting groove (204) at the middle of the top of the end plate (202) is located directly above the motor shaft.

3. The motor magnetic ring press-fitting tool according to claim 1, characterized in that: The magnetic ring barrel (208) has magnetic ring materials stacked up and down placed inside it, and under the action of gravity, the magnetic ring materials fall into the limiting groove (204) through the bottom opening of the magnetic ring barrel (208) and are pushed by the crescent push plate (206).

4. The motor magnetic ring press-fitting tool according to claim 1, characterized in that: A limit press-fit assembly (3) is fixed on the right side of the motor conveyor belt (1), and the limit press-fit assembly (3) comprises a right side plate (301), a second cylinder (302) and an H-shaped plate (303). The second cylinder (302) is fixed to the outer side of the right side plate (301) by bolts, and the output end of the second cylinder (302) is fixedly connected to the H-shaped plate (303).

5. The motor magnetic ring press-fitting tool according to claim 4, characterized in that: The limiting press-fitting assembly (3) further comprises limiting rollers (304). Limiting rollers (304) are arranged at the bottoms of both ends of the H-shaped plate (303), and the gaps between the relative limiting rollers (304) match the size of the motor body.

6. The motor magnetic ring press-fitting tool according to claim 5, characterized in that: The position limiting press-fitting assembly (3) further comprises a bracket (305) and a cylinder three (306); the bracket (305) is fixed to the outer side of the right side plate (301) by bolts, and the cylinder three (306) is fixed to the top of the end of the bracket (305).

7. The motor magnetic ring press-fitting tool according to claim 6, characterized in that: The position-limiting press-fitting assembly (3) further comprises a guide slide (307) and a press-fitting head (308); the output end of the cylinder three (306) is fixedly connected to the guide slide (307); the middle end of the bottom of the guide slide (307) is connected to the press-fitting head (308); and a pressure sensor is provided between the press-fitting head (308) and the guide slide (307).