Ring transformer production detection workbench

By designing a toroidal transformer production and testing workbench including supporting table plates, fixed tables, motors, bevel gears, threaded rods, flip plates, slide chutes and slides, the problem of single functionality of the toroidal transformer conveyor table in the prior art is solved, and the automatic centering adjustment and efficient transportation of the toroidal transformer are realized.

CN222972101UActive Publication Date: 2025-06-13SHENZHEN MING YUDA ELECTRONICS
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Patent Information

Application Number
CN202420981168.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-06-13
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing toroidal transformer conveyor table is relatively single in functionality and cannot be centrally adjusted according to the needs of use, resulting in manual adjustment when the toroidal transformer position is offset, which increases the workload of the detector and reduces the working efficiency.

Method used

A toroidal transformer production inspection workbench is designed, including supporting table plates, fixed tables, motors, bevel gears, threaded rods, flip plates, slide chutes and slides. Through the cooperation of these components, the automatic centering position adjustment of the toroidal transformer is achieved.

Benefits of technology

Through the automated centering adjustment process, the workload of staff is reduced and the work efficiency is improved. By setting up friction reduction rollers and guide rollers, the efficiency and accuracy of transportation are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ring transformer production detection workbench, which comprises two support bedplates, one side of each support bedplate is fixedly connected with a fixed table, and the top of the fixed table is fixedly connected with a first motor. The ring transformer production detection workbench has the beneficial effects that the structure is novel, the operation is simple, the operation is easy, the structure is compact, and the production efficiency is high. Compared with a traditional device, through the arrangement of the fixing table, the first motor, the first bevel gear, the second bevel gear, the threaded rod, the overturning plate, a first sliding groove, a first sliding block, a second sliding groove, a second sliding block, a first limiting telescopic rod and a centering plate, the first sliding block can be driven by moving the threaded rod to slide in the first sliding groove; when the turnover plate is turned over, the two centering plates are driven to be close to each other, and the centering position of the annular transformer is adjusted under the cooperation of the turnover plate and the centering plates, so that the workload of workers is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of toroidal transformers, and specifically relates to a production detection workbench for toroidal transformers. Background Technique

[0002] In life, toroidal transformers are a major type of electronic transformers and have been widely used in household electrical appliances and other electronic devices with high technical requirements. Their main uses are as power transformers and isolation transformers. Complete series of toroidal transformers are available abroad and are widely used in computers, medical equipment, telecommunications, instruments, lighting, etc. In China, toroidal transformers have developed from scratch in the past decade. So far, a relatively large production scale has been formed. In addition to meeting domestic demand, they are also exported in large quantities. Domestically, they are mainly used in audio equipment, automatic control equipment, and quartz lamp lighting of household appliances, etc.

[0003] In the prior art, after the toroidal transformer is produced, it needs to be placed on a conveyor table for conveying the toroidal transformer. However, the existing conveyor table for toroidal transformers has relatively single functionality and cannot centrally adjust the toroidal transformer according to the needs of use. Therefore, once the position of the toroidal transformer shifts, it will require manual central adjustment by the staff, which increases the workload of the inspection personnel and reduces the work efficiency. Content of the Utility Model

[0004] The purpose of the utility model is to provide a production detection workbench for toroidal transformers, so as to solve the problem in the above background technique that in the prior art, after the toroidal transformer is produced, it needs to be placed on a conveyor table for conveying the toroidal transformer. However, the existing conveyor table for toroidal transformers has relatively single functionality and cannot centrally adjust the toroidal transformer according to the needs of use. Therefore, once the position of the toroidal transformer shifts, it will require manual central adjustment by the staff, which increases the workload of the inspection personnel and reduces the work efficiency.

[0005] To achieve the above object, the present utility model provides the following technical solution: A production and detection workbench for a toroidal transformer, including a support table board. On one side of the two support table boards, a fixed table is fixedly connected. On the top of the fixed table, a first motor is fixedly connected. The output end of the first motor is fixedly connected with a first bevel gear. The outer side of the first bevel gear is meshed with a second bevel gear. The second bevel gear is rotatably connected to the support table board. A threaded rod is threadedly connected inside the second bevel gear. On the side of the support table board away from the fixed table, a flip plate is rotatably connected. A first chute is opened inside the flip plate. A first slider is slidably connected to the inner wall of the first chute. The first slider is slidably connected with the threaded rod. On the top of the support table board, a fixed plate is fixedly connected. A second chute is opened on the top of the fixed plate. A second slider is slidably connected to the inner wall of the second chute. On one side of the second slider, two first limit telescopic rods are fixedly connected. The side of the first limit telescopic rod away from the second slider is fixedly connected with a centering plate. The centering plate is rotatably connected with the flip plate.

[0006] As a preferred solution of the present utility model: A friction-reducing roller is fixedly connected to the bottom of the second slider. On the side of the flip plate away from the first slider, a plurality of guiding rollers are rotatably connected at equal intervals.

[0007] The technical effect of adopting the above further solution is: By providing a friction-reducing roller, the friction of the second slider moving can be reduced. By providing guiding rollers, the toroidal transformer can be conveyed.

[0008] As a preferred solution of the present utility model: One end of the threaded rod away from the first slider is fixedly connected with a connecting block. A first limit rod is slidably connected inside the connecting block. The first limit rod is fixedly connected with the support table board.

[0009] The technical effect of adopting the above further solution is: It can play a role in guiding and limiting.

[0010] As a preferred solution of the present utility model: On the top of the two support table boards, a fixed frame is fixedly connected. On the top of the fixed frame, a cylinder is fixedly connected. The output end of the cylinder and inside the fixed frame is fixedly connected with a toroidal transformer detection body.

[0011] The technical effect of adopting the above further solution is: It is convenient to push the toroidal transformer detection body to move for detection work.

[0012] As a preferred solution of the present utility model: On the top of the toroidal transformer detection body and inside the fixed frame, two second limit telescopic rods are fixedly connected. The two second limit telescopic rods are slidably connected with the fixed frame.

[0013] The technical effect of adopting the above further solution is: it can guide and limit the annular transformer detection body.

[0014] As a preferred solution of the present utility model: there are two rotating rollers rotatably connected between the two support planks, a conveyor belt is arranged on the outer sides of the two rotating rollers, one side of one of the support planks is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with one of the rotating rollers.

[0015] The technical effect of adopting the above further solution is: it can facilitate the conveying of the annular transformer.

[0016] As a preferred solution of the present utility model: one side of one of the support planks is fixedly connected with a display screen.

[0017] The technical effect of adopting the above further solution is: it can facilitate the display of the detection result.

[0018] As a preferred solution of the present utility model: one side of one of the support planks is fixedly connected with a control panel, and the control panel is electrically connected to the display screen, the first motor, the air cylinder, the annular transformer detection body and the second motor.

[0019] The technical effect of adopting the above further solution is: it is convenient to control the overall operation of the present utility model.

[0020] The beneficial effects of the present utility model are: the structure of the present utility model is novel, the operation is simple, and it is easy to get started. It is not only structurally compact, but also more practical. Compared with the traditional device, the present utility model is provided with a fixed platform, a first motor, a first bevel gear, a second bevel gear, a threaded rod, a turning plate, a first chute, a first slider, a second chute, a second slider, a first limit expansion rod and a centering plate. It can drive the first slider to slide in the first chute by moving the threaded rod, and then can turn the turning plate. When the turning plate is turned, it will drive the two centering plates to approach. With the cooperation of the turning plate and the centering plate, the centering position adjustment of the annular transformer is completed, thereby reducing the workload of the staff and improving the work efficiency. Brief Description of the Drawings

[0021] Figure 1 It is the top view of the present utility model;

[0022] Figure 2 It is the partial top view internal structure schematic diagram of the present utility model;

[0023] Figure 3 It is the side view of the present utility model;

[0024] Figure 4 It is the top view structure schematic diagram of the support plank, the rotating roller and the second motor of the present utility model;

[0025] Figure 5 This is the structural schematic diagram of the centering plate of the present utility model;

[0026] Figure 6 This is the structural schematic diagram of the second slider and the friction-reducing roller of the present utility model.

[0027] In the figure: 1, support table board; 2, control panel; 3, display screen; 4, fixed table; 5, first motor; 6, first bevel gear; 7, second bevel gear; 8, threaded rod; 9, connecting block; 10, first limiting rod; 11, turning plate; 12, first chute; 13, first slider; 14, guiding roller; 15, fixing plate; 16, second chute; 17, second slider; 18, first limiting telescopic rod; 19, centering plate; 20, friction-reducing roller; 21, fixing frame; 22, air cylinder; 23, second limiting telescopic rod; 24, annular transformer detection body; 25, rotating roller; 26, second motor. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Please refer to Figures 1 to 6, the present utility model provides a technical solution: an annular transformer production and detection workbench, including a support table board 1. On one side of the two support table boards 1, a fixed table 4 is fixedly connected. On the top of the fixed table 4, a first motor 5 is fixedly connected. The output end of the first motor 5 is fixedly connected with a first bevel gear 6. The outer side of the first bevel gear 6 is meshed with a second bevel gear 7. The second bevel gear 7 is rotationally connected with the support table board 1. A threaded rod 8 is threadedly connected inside the second bevel gear 7. On the side of the support table board 1 away from the fixed table 4, a turning plate 11 is rotationally connected. Inside the turning plate 11, a first sliding groove 12 is opened. The inner wall of the first sliding groove 12 is slidably connected with a first slider 13. The first slider 13 is slidably connected with the threaded rod 8. On the top of the support table board 1, a fixing plate 15 is fixedly connected. On the top of the fixing plate 15, a second sliding groove 16 is opened. The inner wall of the second sliding groove 16 is slidably connected with a second slider 17. On one side of the second slider 17, two first limit expansion rods 18 are fixedly connected. The side of the first limit expansion rod 18 away from the second slider 17 is fixedly connected with a centering plate 19. The centering plate 19 is rotationally connected with the turning plate 11. By providing the fixed table 4, the first motor 5, the first bevel gear 6, the second bevel gear 7, the threaded rod 8, the turning plate 11, the first sliding groove 12, the first slider 13, the second sliding groove 16, the second slider 17, the first limit expansion rod 18 and the centering plate 19, it is possible to drive the first slider 13 to slide inside the first sliding groove 12 by moving the threaded rod 8, and then the turning plate 11 can be turned. When the turning plate 11 is turned, it will drive the two centering plates 19 to approach. With the cooperation of the turning plate 11 and the centering plate 19, the centering position adjustment of the annular transformer is completed, thereby reducing the workload of the staff and improving the work efficiency.

[0030] A friction-reducing roller 20 is fixedly connected to the bottom of the second slider 17. A plurality of guiding rollers 14 are rotatably connected at equal intervals on the side of the turning plate 11 away from the first slider 13. By providing the friction-reducing roller 20, the friction of the second slider 17 during movement can be reduced. By providing the guiding rollers 14, the toroidal transformer can be conveyed. One end of the threaded rod 8 away from the first slider 13 is fixedly connected to a connecting block 9. A first limiting rod 10 is slidably connected inside the connecting block 9. The first limiting rod 10 is fixedly connected to the support platform plate 1, which can play a guiding and limiting role. Fixed frames 21 are fixedly connected to the tops of the two support platform plates 1. A cylinder 22 is fixedly connected to the top of the fixed frame 21. The output end of the cylinder 22 and inside the fixed frame 21 is fixedly connected to a toroidal transformer detection body 24, which is convenient for pushing the toroidal transformer detection body 24 to move for detection work. Two second limiting telescopic rods 23 are fixedly connected to the top of the toroidal transformer detection body 24 and inside the fixed frame 21. The two second limiting telescopic rods 23 are slidably connected to the fixed frame 21, which can guide and limit the toroidal transformer detection body 24. Two rotating rollers 25 are rotatably connected between the two support platform plates 1. A conveyor belt is arranged on the outer sides of the two rotating rollers 25. A second motor 26 is fixedly connected to one side of one of the support platform plates 1. The output end of the second motor 26 is fixedly connected to one of the rotating rollers 25, which is convenient for conveying the toroidal transformer. A display screen 3 is fixedly connected to one side of one of the support platform plates 1, which is convenient for displaying the detection results. A control panel 2 is fixedly connected to one side of one of the support platform plates 1. The control panel 2 is electrically connected to the display screen 3, the first motor 5, the cylinder 22, the toroidal transformer detection body 24, and the second motor 26, which is convenient for controlling the overall operation of the present utility model.

[0031] Specifically, when the present utility model is in use, it is powered on. The operation control panel 2 controls the second motor 26 to rotate one of the rotating rollers 25, so that one of the rotating rollers 25 drives the other rotating roller 25 through the conveyor belt. Thus, the toroidal transformer can be conveyed through the conveyor belt. When it is necessary to adjust the position of the toroidal transformer to the center, the first motor 5 is controlled to rotate the first bevel gear 6. The first bevel gear 6 drives the second bevel gear 7 to rotate within the support platform plate 1. When the second bevel gear 7 rotates, it drives the threaded rod 8, so that the threaded rod 8 drives the connecting block 9 to slide outside the first limiting rod 10. The first limiting rod 10 can guide and limit the connecting block 9. When the threaded rod 8 moves, it pushes the first slider 13 to slide on the inner wall of the first chute 12 in the turning plate 11. Thus, the turning plate 11 can be pushed to turn, so that the two centering plates 19 can move according to the different model sizes of the toroidal transformer. When the two centering plates 19 approach each other, they drive the second slider 17 to be limited through the two first limiting telescopic rods 18, and the second slider 17 slides in the second chute 16. And when the second slider 17 moves, it can drive the anti-friction roller 20. After the adjustment of the turning plate 11 is completed, when the conveyor belt conveys the toroidal transformer, it is guided and conveyed through the guiding roller 14 on one side of the turning plate 11. After the centering adjustment of the toroidal transformer is completed, the cylinder 22 is controlled to push the toroidal transformer detection body 24 close to the toroidal transformer. When the toroidal transformer detection body 24 moves downward, it drives the two second limiting telescopic rods 23 to slide and be limited within the fixed frame 21. The toroidal transformer can be detected through the toroidal transformer detection body 24, and the detection result is displayed through the display screen 3.

[0032] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle part", "the other end", "upper", "one side", "top", "inner", "front part", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to the present utility model.

[0033] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0034] In the present utility model, unless otherwise clearly stipulated and defined, terms such as "installation", "setting", "connection", "fixation", "swivel connection" and the like shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0035] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A toroidal transformer production and testing workbench, comprising a supporting table (1), characterized in that: One side of the two support plates (1) is fixedly connected to a fixed platform (4), the top of the fixed platform (4) is fixedly connected to a first motor (5), the output end of the first motor (5) is fixedly connected to a first bevel gear (6), the outer side of the first bevel gear (6) is meshingly connected to a second bevel gear (7), the second bevel gear (7) is rotatably connected to the support plate (1), the internal thread of the second bevel gear (7) is connected to a threaded rod (8), the side of the support plate (1) away from the fixed platform (4) is rotatably connected to a flip plate (11), the inside of the flip plate (11) is provided with a first slide groove (12), the first The inner wall of the slide groove (12) is slidably connected with a first slider (13), the first slider (13) is slidably connected with the threaded rod (8), the top of the support table (1) is fixedly connected with a fixed plate (15), the top of the fixed plate (15) is provided with a second slide groove (16), the inner wall of the second slide groove (16) is slidably connected with a second slider (17), one side of the second slider (17) is fixedly connected with two first limiting telescopic rods (18), the side of the first limiting telescopic rod (18) away from the second slider (17) is fixedly connected with a center plate (19), and the center plate (19) is rotatably connected with the flip plate (11); The tops of the two support platforms (1) are fixedly connected to a fixing frame (21), the top of the fixing frame (21) is fixedly connected to a cylinder (22), and the output end of the cylinder (22) is fixedly connected to a toroidal transformer detection body (24) located inside the fixing frame (21).

2. A toroidal transformer production and testing workbench according to claim 1, characterized in that: The bottom of the second sliding block (17) is fixedly connected to a friction-reducing roller (20), and the side of the flip plate (11) away from the first sliding block (13) is rotatably connected to a plurality of guide rollers (14) at equal distances.

3. The toroidal transformer production and testing workbench according to claim 1, characterized in that: One end of the threaded rod (8) away from the first sliding block (13) is fixedly connected to a connecting block (9), and a first limiting rod (10) is slidably connected inside the connecting block (9), and the first limiting rod (10) is fixedly connected to the supporting table (1).

4. The toroidal transformer production and testing workbench according to claim 1, characterized in that: Two second position-limiting telescopic rods (23) are fixedly connected to the top of the toroidal transformer detection body (24) and located inside the fixing frame (21); the two second position-limiting telescopic rods (23) are slidably connected to the fixing frame (21).

5. The toroidal transformer production and testing workbench according to claim 1, characterized in that: Two rotating rollers (25) are rotatably connected between the two supporting plates (1), and a conveyor belt is arranged on the outer sides of the two rotating rollers (25). A second motor (26) is fixedly connected to one side of one of the supporting plates (1), and an output end of the second motor (26) is fixedly connected to one of the rotating rollers (25).

6. The toroidal transformer production and testing workbench according to claim 5, characterized in that: A display screen (3) is fixedly connected to one side of one of the supporting platforms (1).

7. The toroidal transformer production and testing workbench according to claim 6, characterized in that: A control panel (2) is fixedly connected to one side of one of the support platforms (1), and the control panel (2) is electrically connected to the display screen (3), the first motor (5), the cylinder (22), the toroidal transformer detection body (24) and the second motor (26).