Open type rubber mixing mill

By using the distance adjustment device of handwheel and worm gear and worm gear and the separate speed adjustment and roller temperature adjustment technology of dual motors, double hard toothed reducers, and universal coupling transmission in the open glue mixer, the problem of the inability to accurately adjust the roller gap and the two rollers cannot adjust the speed separately in the existing technology is solved, which significantly improves the effect of glue mixing.

CN222972545UActive Publication Date: 2025-06-13WUXI CHUANGDA ELECTRONICS
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Patent Information

Application Number
CN202421937461.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-13
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The roller gap of the existing open glue mixer cannot be adjusted accurately, and the two rollers cannot adjust the speed and roller temperature separately, resulting in poor glue refining effect.

Method used

An open glue mixer is designed, using a handwheel and a worm gear to achieve accurate distance adjustment of the roller, and a separate speed adjustment of the two rollers is achieved through dual motors, dual hard toothed reducers, and universal coupling transmission. The two rollers use water heating and thermal oil heating temperature control respectively to achieve different roller temperature adjustments.

Benefits of technology

The precise adjustment of roller gap and the individual speed adjustment and roller temperature adjustment of the two rollers are achieved, which significantly improves the effect and scope of application of glue refining.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an open type rubber mixing mill which comprises a base, a first roller and a second roller are arranged on the base side by side, the first roller and the second roller are respectively driven by a first variable frequency motor and a second variable frequency motor to rotate, and the first roller and the second roller are respectively arranged on the base through a distance adjusting device; one end of the first roller and one end of the second roller are each provided with a rotary connector, a hot water storage cavity and a heat conduction oil storage cavity which are communicated with the rotary connectors are formed in the first roller and the second roller respectively, and a material receiving disc is arranged on the portion, below the first roller and the second roller, of the base. Precise distance adjustment of the two rollers can be achieved, the speed of the two rollers can be independently adjusted, one roller adopts water heating temperature control, the other roller adopts heat conduction oil heating temperature control, different roller temperature adjustment can be achieved, the application range is wide, and the rubber mixing effect can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber mixing equipment, in particular to an open rubber mixer. Background Art

[0002] The open rubber mixer has two horizontally arranged rollers, and the two rollers rotate at different speeds, so that the material is pulled into the gap between the rollers under the action of friction, and is subjected to strong shearing and extrusion. The temperature of the material rises and the plasticity increases, realizing rubber mixing. The gap between the rollers of the existing rubber mixer cannot be accurately adjusted, and the two rollers cannot be adjusted separately in speed and roller temperature, resulting in poor rubber mixing effect. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide an open rubber mixer, aiming to solve the technical problems in the prior art that the gap between the rollers cannot be accurately adjusted, the two rollers cannot be adjusted separately in speed and roller temperature, resulting in poor rubber mixing effect.

[0004] The technical solution of the utility model is: an open rubber mixer, including a base, on which a first roller and a second roller are arranged side by side. The first roller and the second roller are respectively driven to rotate by a first frequency conversion motor and a second frequency conversion motor, and the first roller and the second roller are respectively installed on the base through a distance adjusting device; a rotary joint is arranged at one end of each of the first roller and the second roller, and a hot water storage cavity and a heat-conducting oil storage cavity communicated with the rotary joint are respectively arranged inside the first roller and the second roller. A material receiving tray is arranged on the base below the first roller and the second roller.

[0005] Further, in the utility model, the first frequency conversion motor and the second frequency conversion motor are respectively connected to a first hard tooth surface speed reducer and a second hard tooth surface speed reducer through a first coupling and a second coupling, and the first hard tooth surface speed reducer and the second hard tooth surface speed reducer are respectively connected to the first roller and the second roller through a first universal coupling and a second universal coupling.

[0006] Further, in the utility model, the distance adjusting device includes a moving seat for installing the roller, a lead screw threadedly connected to the moving seat, a worm wheel connected to the lead screw, and a worm meshing with the worm wheel for driving. A hand wheel is also arranged at the end of the worm.

[0007] Further, in the utility model, a displacement sensor is arranged on the moving seat.

[0008] Further, in the utility model, the hot water storage cavity and the heat-conducting oil storage cavity both include a middle cavity provided in the middle of the roller. One end of the middle cavity extends to the end of the roller and communicates with the outside, and the other end is located inside the roller. A first through cavity and a second through cavity are provided inside the roller and are close to the surface of the roller. The lengths of the first through cavity and the second through cavity extend along the length direction of the roller, and the longitudinal section is arc-shaped. The first through cavity and the second through cavity are respectively communicated with the middle cavity through a plurality of spaced connecting cavities, and the first through cavity and the second through cavity are also communicated with each other through a plurality of spaced third through cavities.

[0009] Compared with the prior art, the utility model has the following advantages: The open rubber mixing mill of the utility model adopts a handwheel and a worm and worm gear to adjust the two rollers respectively, and is equipped with a displacement sensor to detect the moving distance, so as to realize accurate distance adjustment; The double motors, double hard tooth surface speed reducers and universal couplings are adopted for transmission, so as to realize the independent speed regulation of the two rollers; One of the two rollers is heated and temperature-controlled by water, and the other is heated and temperature-controlled by heat-conducting oil, so as to realize different roller temperature regulation, with a wide application range and improved rubber mixing effect. Brief Description of the Drawings

[0010] Figure 1 is the front view of the utility model;

[0011] Figure 2 is the top view of the utility model;

[0012] Figure 3 is the left view of the utility model;

[0013] Figure 4 is the schematic diagram of the internal structure of the roller in the utility model;

[0014] Figure 5 is Figure 4 the A-A sectional view of

[0015] Wherein: 1. Base; 2. First roller; 3. Second roller; 4. First variable frequency motor; 5. Second variable frequency motor; 6. Distance adjustment device; 6a. Handwheel; 7. Rotary joint; 8. First coupling; 9. Second coupling; 10. First hard tooth surface speed reducer; 11. Second hard tooth surface speed reducer; 12. First universal coupling; 13. Second universal coupling; 14. Feeding tray; 15. Middle cavity; 16. First through cavity; 17. Second through cavity; 18. Connecting cavity; 19. Third through cavity. Detailed Embodiments

[0016] The following specifically describes the detailed embodiments of the utility model with reference to the drawings.

[0017] Embodiment:

[0018] The specific implementation of an open rubber mixer according to the present utility model is shown in the accompanying drawings. It mainly includes a base 1. On the left side of the base 1, a first roller 2 and a second roller 3 are arranged side by side. The first roller 2 and the second roller 3 are respectively driven to rotate by a first variable-frequency motor 4 and a second variable-frequency motor 5. The first variable-frequency motor 4 and the second variable-frequency motor 5 are installed on the right side of the base 1. The first variable-frequency motor 4 and the second variable-frequency motor 5 are respectively connected to a first hard tooth surface reducer 10 and a second hard tooth surface reducer 11 through a first coupling 8 and a second coupling 9. The first hard tooth surface reducer 10 and the second hard tooth surface reducer 11 are respectively connected to the first roller 2 and the second roller 3 through a first universal coupling 12 and a second universal coupling 13. By adopting the transmission of double motors, double hard tooth surface reducers and universal couplings, the individual speed regulation of the two rollers can be realized.

[0019] The first roller 2 and the second roller 3 are respectively installed on the base 1 through a distance adjustment device 6. Specifically, the distance adjustment device 6 includes a moving seat for installing the roller, a lead screw threadedly connected to the moving seat, a worm wheel connected to the lead screw, and a worm meshing with the worm wheel. A hand wheel 6a is provided at the end of the worm. When it is necessary to move the first roller 2 or the second roller 3, only the corresponding hand wheel 6a needs to be rotated. The hand wheel 6a can drive the worm to rotate. By using the worm to drive the worm wheel to rotate, the lead screw further drives the moving seat to move as the worm wheel rotates, thereby realizing the movement of the roller.

[0020] In this embodiment, displacement sensors are provided on both moving seats for installing the rollers. By using the hand wheel in cooperation with the worm and worm wheel, the two rollers can be adjusted respectively. With the displacement sensors equipped to detect the moving distance, accurate distance adjustment can be realized.

[0021] Rotary joints 7 are provided at one end of both the first roller 2 and the second roller 3. A hot water storage cavity and a heat-conducting oil storage cavity communicated with the rotary joint 7 are respectively provided inside the first roller 2 and the second roller 3. The structures of the hot water storage cavity and the heat-conducting oil storage cavity are the same.

[0022] Combined with Figure 4 、 Figure 5As shown, taking the first roller 2 as an example, the structure of the hot water storage cavity mainly includes a middle cavity 15 provided in the middle of the roller. One end of the middle cavity 15 extends to the end of the roller and communicates with the outside, and the other end is located inside the roller. Inside the roller, there are a first through cavity 16 and a second through cavity 17 close to the surface of the roller. The lengths of the first through cavity 16 and the second through cavity 17 extend along the length direction of the roller, and their longitudinal sections are arc-shaped. The first through cavity 16 and the second through cavity 17 are symmetrical to each other. The first through cavity 16 and the second through cavity 17 are respectively communicated with the middle cavity 15 through a plurality of spaced connection cavities 18, and the first through cavity 16 and the second through cavity 17 are also communicated with each other through a plurality of spaced third through cavities 19. Hot water or heat-conducting oil can be introduced into the roller through the rotary joint 7, enter through the middle cavity 15, be respectively distributed into the first through cavity 16 and the second through cavity 17 through a plurality of connection cavities 18, and under the action of the third through cavity 19, the conduction between the first through cavity 16 and the second through cavity 17 is realized, so as to achieve the overall heating of the roller. One of the two rollers uses water heating temperature control, and the other uses heat-conducting oil heating temperature control, which can realize different roller temperature adjustments, has a wide application range, and can improve the rubber mixing effect.

[0023] In addition, a material receiving tray 14 is also provided on the base 1 below the first roller 2 and the second roller 3 for receiving materials.

[0024] Of course, the above embodiments are only used to illustrate the technical concept and characteristics of the present invention. The purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. All modifications made according to the spirit of the main technical solution of the present invention should be covered within the protection scope of the present invention.

Claims

1. An open rubber mixing mill, characterized in that: The invention comprises a base (1), on which a first roller (2) and a second roller (3) are arranged side by side, the first roller (2) and the second roller (3) are driven to rotate by a first variable frequency motor (4) and a second variable frequency motor (5) respectively, and the first roller (2) and the second roller (3) are respectively mounted on the base (1) via a distance adjustment device (6); a rotating joint (7) is provided at one end of each of the first roller (2) and the second roller (3), a hot water storage cavity and a heat transfer oil storage cavity connected to the rotating joint (7) are respectively provided inside the first roller (2) and the second roller (3), and a receiving tray (14) is provided on the base (1) below the first roller (2) and the second roller (3).

2. An open rubber mixing mill according to claim 1, characterized in that: The first variable frequency motor (4) and the second variable frequency motor (5) are connected to the first hard-toothed surface reducer (10) and the second hard-toothed surface reducer (11) respectively through a first coupling (8) and a second coupling (9); the first hard-toothed surface reducer (10) and the second hard-toothed surface reducer (11) are connected to the first roller (2) and the second roller (3) respectively through a first universal coupling (12) and a second universal coupling (13).

3. An open rubber mixing mill according to claim 1, characterized in that: The pitch adjusting device (6) comprises a movable seat for mounting a roller, a screw threadedly connected to the movable seat, a worm wheel connected to the screw, and a worm meshing with the worm wheel. A hand wheel (6a) is also provided at the end of the worm wheel.

4. An open rubber mixing mill according to claim 3, characterized in that: A displacement sensor is arranged on the moving seat.

5. An open rubber mixing mill according to claim 1, characterized in that: The hot water storage cavity and the heat transfer oil storage cavity both comprise a middle cavity (15) arranged in the middle of the roller, one end of the middle cavity (15) extends to the end of the roller and communicates with the outside, and the other end is located inside the roller; a first through cavity (16) and a second through cavity (17) close to the surface of the roller are arranged inside the roller, the lengths of the first through cavity (16) and the second through cavity (17) extend along the length direction of the roller, and the longitudinal cross-sections are arc-shaped, the first through cavity (16) and the second through cavity (17) are respectively connected to the middle cavity (15) through a plurality of spaced connecting cavities (18), and the first through cavity (16) and the second through cavity (17) are also connected through a plurality of spaced third through cavities (19).