Color master batch granulator with splashing prevention mechanism
By designing a dust removal mechanism in the masterbatch pelletizer, dust and moisture on the surface of the masterbatch are removed by rinsing water and hot air drying, the problem of dust affecting the color uniformity is solved, and a more efficient dust removal effect is achieved.
Patent Information
- Application Number
- CN202422174273.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-04
AI Technical Summary
During the process of pelleting masterbatch, the dust generated by cutting will adhere to the masterbatch, affecting the color uniformity of subsequent plastic parts.
A masterbatch pelletizer with a dust removal mechanism is designed, including a channel, a filter mesh, a water pump, a water pipe, a guide ring, a heating device and a thermal insulation sleeve. The water is rinsed with the water pump to wash the dust on the masterbatch surface, the guide ring heats and drys the moisture, and the filter and insulation sleeve further removes the dust.
Effectively remove dust and moisture from the surface of the masterbatch, prevent dust from splashing, improve color uniformity, and maintain the insulation and heating effect in the channel.
Smart Images

Figure CN222972556U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch pelletizers, in particular to a masterbatch pelletizer with a splash prevention mechanism. Background Technique
[0002] The masterbatch process is to mix molecular wax, plastic particles or plastic powder with color powder or filler at high speed, then put them into an extruder to extrude and granulate. The extruder is used to knead and plasticize the granulation raw materials to form a plastic melt, and the masterbatch strip is extruded from the die head of the extruder. After the masterbatch strip is cooled, the masterbatch strip pelletizer cuts the masterbatch strip into plastic particles of a certain length.
[0003] According to a disclosed pelletizer for producing masterbatch (publication number: CN209533923U), in the above application, by setting a rotating motor one, a rotating motor two, an eccentric wheel one, a connecting rod one, a slider one, a cutting knife one, an eccentric wheel two, a connecting rod two, a slider two and a cutting knife two, the masterbatch strip can be quickly cut into granular masterbatch, improving the production quality.
[0004] However, when cutting the masterbatch strip, the dust generated during the cutting process will adhere to the masterbatch. Such dust affects the coloring uniformity during the subsequent process of coloring plastic parts. Content of the Utility Model
[0005] The purpose of the utility model is to provide a masterbatch pelletizer with a splash prevention mechanism to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A masterbatch pelletizer with a splash prevention mechanism, including a pelletizer, a dust removal mechanism is arranged on the right side of the pelletizer, and the dust removal mechanism includes:
[0007] A channel, the right side of the pelletizer is fixed to the channel, the pipe wall of the channel is fixed to a filter screen, a water storage tank is opened at the bottom of the channel, the bottom of the water storage tank at the bottom of the channel is fixed to a water pump, one end of the water pump is fixed to a water pipe, the other end of the water pipe is fixed to the top of the channel, the bottom right side of the channel is fixed to a guide ring, the bottom of the channel is fixed to a heating device, the bottom right side of the channel is fixed to a heat preservation sleeve, and an air outlet is opened at the top of the heat preservation sleeve. The whole device plays a role in removing dust.
[0008] Preferably, the inside of the channel is a hollow through groove.
[0009] Preferably, the number of the filter screens is two.
[0010] Preferably, the middle part of the guide ring is a cylinder, and the outer side of the guide ring is a spiral ring.
[0011] Preferably, a hollow ring is formed on the inner wall of the heat insulation sleeve.
[0012] Preferably, the filter screen at the top is fixed to one end of the water pipe, and the other end of the water pipe is fixed to the heat insulation sleeve.
[0013] Compared with the prior art, the present utility model provides a masterbatch granulator with a splash prevention mechanism, which has the following beneficial effects:
[0014] 1. For the masterbatch granulator with a splash prevention mechanism, by providing a dust removal mechanism, the granulator cuts the masterbatch and outputs it into the channel. The water pump is turned on, and the water pump flushes the masterbatch through the water pipe, washing off the dust on the surface of the masterbatch. Then, through the guiding ring, the heating device is turned on, and the heating device blows hot air upward through the guiding ring to dry the water on the surface of the masterbatch. The hot air passes upward through the top filter screen and then enters the heat insulation sleeve through the water pipe to further heat and insulate the channel. The whole device plays a role in removing dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic cross-sectional structure view of the front view of the present utility model;
[0016] Figure 2 It is a schematic structure view of the back view of the present utility model;
[0017] Figure 3 It is a schematic structure view of the guiding ring of the present utility model.
[0018] In the figure: 1. Granulator; 2. Dust removal mechanism; 21. Channel; 22. Filter screen; 23. Water pump; 24. Water pipe; 25. Guiding ring; 26. Heating device; 27. Heat insulation sleeve; 28. Air outlet. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Such as Figures 1-3As shown in the figure, the present utility model provides a technical solution: a masterbatch granulator with a splash prevention mechanism, including a granulator 1. A dust removal mechanism 2 is arranged on the right side of the granulator 1. The dust removal mechanism 2 includes: a channel 21, the right side of the granulator 1 is fixed to the channel 21, the pipe wall of the channel 21 is fixed to a filter screen 22, a water storage tank is opened at the bottom of the channel 21, the bottom of the water storage tank at the bottom of the channel 21 is fixed to a water pump 23, the water pump 23 is fixed to one end of a water pipe 24, the other end of the water pipe 24 is fixed to the top of the channel 21, the right bottom of the channel 21 is fixed to a guiding ring 25, the bottom of the channel 21 is fixed to a heating device 26, the right bottom of the channel 21 is fixed to a heat preservation sleeve 27, an air outlet 28 is opened at the top of the heat preservation sleeve 27. The granulator 1 cuts and outputs the masterbatch into the channel 21. The water pump 23 is turned on, and the water pump 23 flushes the masterbatch through the water pipe 24, flushing the dust on the surface of the masterbatch. Then, it passes through the guiding ring 25. The heating device 26 is turned on, and the heating device 26 blows hot air upward through the guiding ring 25 to dry the moisture on the surface of the masterbatch. The masterbatch passes through the spiral guiding ring 25, which plays a role in decelerating, so that the masterbatch will not splash when it falls. The hot air passes upward through the top filter screen 22 and then enters the heat preservation sleeve 27 through the water pipe 24 to further heat and keep warm the inside of the channel 21. The whole device plays a role in removing dust.
[0020] The inside of the channel 21 is a hollow through groove. The number of the filter screens 22 is two. The middle part of the guiding ring 25 is a cylinder, and the outer side of the guiding ring 25 is a spiral ring. A hollow circular ring is provided on the inner wall of the heat preservation sleeve 27. The top filter screen 22 is fixed to one end of the water pipe 24, and the other end of the water pipe 24 is fixed to the heat preservation sleeve 27.
[0021] In the present utility model, during use, the granulator 1 cuts and outputs the masterbatch into the channel 21. The water pump 23 is turned on, and the water pump 23 flushes the masterbatch through the water pipe 24, flushing the dust on the surface of the masterbatch. Then, it passes through the guiding ring 25. The heating device 26 is turned on, and the heating device 26 blows hot air upward through the guiding ring 25 to dry the moisture on the surface of the masterbatch. The masterbatch passes through the spiral guiding ring 25, which plays a role in decelerating, so that the masterbatch will not splash when it falls. The hot air passes upward through the top filter screen 22 and then enters the heat preservation sleeve 27 through the water pipe 24 to further heat and keep warm the inside of the channel 21. The whole device plays a role in removing dust.
[0022] The above text generally describes the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.
Claims
1. A masterbatch pelletizer with a splash prevention mechanism, comprising a pelletizer (1), characterized in that: A dust removal mechanism (2) is provided on the right side of the pelletizer (1), and the dust removal mechanism (2) comprises: The channel (21) is provided with a water storage tank at the bottom of the channel (21), the bottom of the water storage tank at the bottom of the channel (21) is fixed to a water pump (23), the water pump (23) is fixed to one end of a water pipe (24), the other end of the water pipe (24) is fixed to the top of the channel (21), the right bottom of the channel (21) is fixed to a guide ring (25), the bottom of the channel (21) is fixed to a heating device (26), the right bottom of the channel (21) is fixed to a heat preservation sleeve (27), and the top of the heat preservation sleeve (27) is provided with an air outlet (28).
2. A masterbatch pelletizer with a splash prevention mechanism according to claim 1, characterized in that: The interior of the channel (21) is a hollow through groove.
3. A masterbatch pelletizer with a splash prevention mechanism according to claim 1, characterized in that: The number of the filter screens (22) is two.
4. A masterbatch pelletizer with a splash prevention mechanism according to claim 1, characterized in that: The middle part of the guide ring (25) is a cylinder, and the outer side of the guide ring (25) is a spiral ring.
5. The masterbatch pelletizer with splash prevention mechanism according to claim 1, characterized in that: The inner wall of the heat-insulating sleeve (27) is provided with a hollow ring.
6. A masterbatch pelletizer with a splash prevention mechanism according to claim 3, characterized in that: The filter screen (22) at the top is fixed to one end of a water pipe (24), and the other end of the water pipe (24) is fixed to a heat-insulating sleeve (27).
Citation Information
Patent Citations
Granulator for producing color master batches
CN209533923U