Rail wheel combined printing trolley walking system of direct injection printing machine

By using the rear moving support structure combined with the horizontal support wheel and the vertical support wheel and the grating strip installation method connected by the magnetic suction piece in the printing machine printing car, the problem of unbalanced movement support and complex disassembly maintenance of the printing machine printing car is solved, and a more stable and convenient printing car movement is achieved.

CN222973054UActive Publication Date: 2025-06-13河南印都数码科技有限公司
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Patent Information

Application Number
CN202422362921.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-06-13
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The moving support of existing printing machines print trolleys is uneven, resulting in poor movement stability and complex disassembly and maintenance.

Method used

A direct injection printer rail-wheel combination printing car walking system is designed, and the trolley walking system is used to combine horizontal support and vertical support to provide rear moving support for the car mechanism, and the grating strip and auxiliary support are connected through magnetic suction sheets to simplify the disassembly process.

Benefits of technology

It improves the balance of the front and rear sliding support of the trolley mechanism, ensures the stability of the printing trolley moving along the guide rail, simplifies the maintenance process, and improves the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

A rail and wheel combined printing trolley walking system of a direct injection printing machine comprises a trolley mechanism installed on a cross beam in a sliding mode, the outer side face of the cross beam is fixedly connected with a groove-shaped support, a drag chain of the trolley mechanism is arranged in the groove-shaped support, a vertical plate is arranged at the outer end of a top plate of the trolley mechanism, and transverse supporting idler wheels are arranged at the two ends of the bottom of the vertical plate. A vertical supporting roller is arranged between the two transverse supporting rollers, the transverse supporting rollers abut against the surface of an inner side plate of the groove-shaped support, and the vertical supporting roller abuts against the bottom face of the groove-shaped support. Clamping plate supports are arranged at the two ends of the inner side of the cross beam, a grating strip is connected between the two clamping plate supports, and a decoder corresponding to the grating strip is arranged in the middle of a top plate of the trolley mechanism; the trolley walking system provides rolling support for the rolling wheels through the groove-shaped support, so that moving support is provided for the trolley mechanism at the rear portion, the balance of front-back sliding support of the trolley mechanism is improved, and the moving stability of the printing trolley is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of printing machines, in particular to a walking system of a direct injection printing machine track wheel combined printing trolley. Background Art

[0002] A printing trolley of a printing machine usually consists of a guide rail, a trolley base, a nozzle mounting bracket, nozzles and related transmission and control systems. The guide rail is used to guide the precise movement of the trolley in the horizontal direction to ensure that the nozzles can print according to a predetermined path. The trolley base bears the nozzle mounting bracket, nozzles and related transmission mechanisms. The printing trolley is responsible for precisely moving the nozzles during the printing process to complete the pattern printing task. Currently, the grating bars for the movement of the printing trolley are usually clamped and fixed to the support cross beam by several supports. When disassembling and maintaining, each support needs to be disassembled one by one, and the operation is rather troublesome. And the guide rail for sliding and supporting the printing trolley is usually arranged on the side of the support beam. The guide rail bears the self-weight of the printing trolley at the front, but there is no support mechanism at the rear of the printing trolley, and various control components are arranged on the top plate at the rear of the printing trolley, resulting in unbalanced front and rear supports and affecting the stability of the movement of the printing trolley. Content of the Utility Model

[0003] In order to solve the above problems, the utility model proposes a walking system of a direct injection printing machine track wheel combined printing trolley.

[0004] The technical solution of the utility model is: a walking system of a direct injection printing machine track wheel combined printing trolley, including a trolley mechanism slidably installed on a cross beam. A trough-shaped bracket is fixedly connected to the outer side surface of the cross beam. A pipeline through hole is arranged on the outer side surface of the trough-shaped bracket. The drag chain of the trolley mechanism is arranged in the trough-shaped bracket. A vertical plate is arranged at the outer end of the top plate of the trolley mechanism. The vertical plate is vertically and fixedly connected to the top plate. At both ends of the bottom of the vertical plate, horizontal support rollers are arranged. Between the two horizontal support rollers, a vertical support roller is arranged. The vertical support roller extends out of the bottom surface of the vertical plate. The surfaces of the horizontal support rollers and the vertical support roller are coated with a plastic layer. The horizontal support rollers press against the inner side plate surface of the trough-shaped bracket, and the vertical support roller presses against the bottom surface of the trough-shaped bracket. At both ends of the inner side of the cross beam, clamping plate supports are arranged. A grating bar is connected between the two clamping plate supports, and the grating bar is horizontally fixed by the clamping plate supports. A decoder corresponding to the grating bar is arranged in the middle of the top plate of the trolley mechanism.

[0005] Preferably, an auxiliary support is arranged on the cross beam between the two clamping plate supports. The cross section of the auxiliary support is a Z-shaped bending structure. A plurality of positioning columns are arranged side by side at the lower part of the auxiliary support. The outer ends of the positioning columns are provided with rounded corners. Circular positioning holes are arranged at the corresponding positions of the grating bar, and the positioning holes are stuck on the positioning columns.

[0006] Preferably, a magnetic attraction sheet is arranged between the auxiliary support and the grating bar. A through hole is arranged at the lower part of the magnetic attraction sheet, and the through hole is sleeved on the positioning column.

[0007] Preferably, a guide rail is provided at the lower part of the inner side of the cross beam. The trolley mechanism is slidably connected to the guide rail through a slider. Driving pulleys and driven pulleys are provided at both ends of the cross beam. The driven pulley is installed on a moving seat, and the moving seat is slidably installed on a fixed seat. A push-pull bolt is threadedly connected between the moving seat and the fixed seat. The belt between the driving pulley and the driven pulley is connected to the trolley mechanism through a clamping seat. A synchronous motor connected to the driving pulley is provided at the end of the cross beam.

[0008] Preferably, a photoelectric switch is provided on the top plate of the driven pulley, and a limit plate is correspondingly provided on the cross beam, and the limit plate is located at the end of the cross beam.

[0009] Preferably, cylindrical plastic anti-collision blocks are provided at both ends of the guide rail.

[0010] Preferably, a right-angle support is detachably provided on the cross beam. Reinforcing plates are provided on both sides of the right-angle support, and the right-angle support can be fixedly connected to the trolley mechanism through screws.

[0011] Preferably, the cross beam is a square tube cross beam. A partition plate is integrally provided in the middle of the square tube cross beam, and heating tube installation grooves are provided at the four corners of the cross beam.

[0012] The beneficial technical effects of the present utility model are as follows:

[0013] (1) Cross braces and vertical braces are provided at the rear of the trolley mechanism of the present utility model. The trough-shaped bracket provides rolling support for the rollers, so as to provide moving support for the trolley mechanism at the rear, improve the balance of the sliding support at the front and rear of the trolley mechanism, and ensure the stability of the printing trolley moving along the guide rail.

[0014] (2) The present utility model magnetically connects the grating bar and the auxiliary support through a magnetic sheet, and is provided with a positioning post sleeved and fixed at the lower end of the grating bar to provide stable auxiliary support for the grating bar. And the grating bar can be separated from the auxiliary support by simply pushing and pulling outwards. When disassembling and maintaining, it is not necessary to disassemble a large number of supports one by one, which improves the convenience of operation. Description of the Drawings

[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 is a front view structural schematic diagram of the present utility model;

[0017] Figure 3 is Figure 2 a sectional structural schematic diagram taken along the A-A direction of

[0018] Figure 4 is Figure 3 a partial enlarged view of

[0019] Figure 5 It is a schematic three-dimensional structure diagram after removing the grooved bracket of the present utility model;

[0020] Figure 6 It is a schematic three-dimensional structure diagram of the trolley mechanism.

[0021] In the figure, 41. trolley mechanism, 411. vertical plate, 412. cross brace roller, 413. vertical brace roller, 414. decoder, 415. slider, 42. grooved bracket, 421. drag chain, 43. cross beam, 431. clamping plate support, 432. grating bar, 433. auxiliary support, 434. positioning column, 435. magnetic sheet, 441. driving pulley, 442. driven pulley, 443. belt, 444. clamping seat, 445. synchronous motor, 446. guide rail, 447. plastic anti-collision block, 451. photoelectric switch, 452. limit plate, 46. right-angle support, 471. partition plate, 472. heating pipe installation groove. Specific implementation mode

[0022] Embodiment 1, referring to the attached Figures 1-3 Figs. 5-6, a walking system for a direct-injection printing machine rail wheel combination printing trolley, comprising a trolley mechanism 41 slidably mounted on a cross beam 43, a grooved bracket 42 fixedly connected to the outer side surface of the cross beam, the drag chain 421 of the trolley mechanism being arranged in the grooved bracket, and the grooved bracket providing moving support for the drag chain. At the outer end of the top plate of the trolley mechanism 41, there is a vertical plate 411, and at both ends of the bottom of the vertical plate, there are cross brace rollers 412. Between the two cross brace rollers 412, there is a vertical brace roller 413. The cross brace rollers press against the inner side plate surface of the grooved bracket 42, and the cross brace rollers are used for horizontally supporting and rolling to support the trolley mechanism 41, playing a role of horizontal rolling limit and sharing the pressure exerted by the trolley mechanism 41 on the guide rail 446. The vertical brace roller 413 presses against the bottom surface of the grooved bracket 42; at both ends of the inner side of the cross beam 43, there are clamping plate supports 431, and the clamping plate support includes a fixing plate and a clamping plate. The end of the grating bar 432 is clamped and fixed by the fixing plate and the clamping plate. A grating bar is connected between the two clamping plate supports 431. In the middle of the top plate of the trolley mechanism 41, there is a decoder 414 corresponding to the grating bar. The grating bar and the decoder, the grating bar 432 detect the position of the printing trolley nozzle through the decoder 414 to ensure accurate ink injection, thereby improving the printing accuracy and speed.

[0023] A right-angle support 46 is detachably arranged on the cross beam 43, and the right-angle support can be fixedly connected to the trolley mechanism 41 by screws. When transporting or transferring the printing trolley, the right-angle support 46 is fixed between the trolley mechanism 41 and the cross beam 43 to prevent the trolley mechanism from sliding along the guide rail 446 and causing collisions.

[0024] The crossbeam 43 is a square tube crossbeam, and a partition plate 471 is provided in the middle of the square tube crossbeam, which can improve the overall strength of the square tube crossbeam. A heating tube installation groove 472 is provided at the four corners of the crossbeam 43. A heating tube is installed in the installation groove to heat the upper ink channel.

[0025] During the movement of the trolley mechanism 41 along the guide rail 446 of this embodiment, the transverse support roller 412 arranged at the rear of the trolley mechanism 41 rolls along the inner plate surface of the groove-shaped bracket 42, thereby limiting the lateral rolling of the trolley mechanism 41. The vertical support roller 413 rolls along the bottom plate surface of the groove-shaped bracket 42, vertically rolling to support the disembarkation mechanism. The combination of the vertical support roller 413 and the transverse support roller 412 provides mobile support for the trolley mechanism 41 at the rear, thereby improving the front and rear balance of the trolley mechanism 41 and the stability of movement.

[0026] Embodiment 2, see attached Figures 2-3 This embodiment is basically the same as the first embodiment, except that a guide rail 446 is provided at the lower part of the inner side surface of the beam 43, the trolley mechanism 41 is slidably connected to the guide rail through a slider 415, a driving pulley 441 and a driven pulley 442 are provided at both ends of the beam 43, a tension adjustment mechanism is provided at the driven pulley, a belt 443 between the driving pulley and the driven pulley 442 is connected to the trolley mechanism 41 through a clamp seat 444, a synchronous motor 445 connected to the driving pulley 441 is provided at the end of the beam 43, the driving pulley 441 is driven to rotate by the synchronous motor 445, the driving pulley drives the belt 443 to rotate between the two pulleys, and the trolley mechanism 41 is pulled along the guide rail 446 to move for printing.

[0027] A photoelectric switch 451 is provided on the top plate of the driven pulley 442, a limit plate 452 is correspondingly provided on the cross beam 43, and cylindrical plastic anti-collision blocks 447 are provided at both ends of the guide rail 446. The limit plate 452 and the square block provide double limit for the trolley mechanism 41 to ensure the safety of the trolley operation.

[0028] Embodiment 3, see attached Figures 2-4 In this embodiment, on the basis of the first embodiment, an auxiliary support 433 is provided on the crossbeam 43 between the two plywood supports 431, and the auxiliary support is fixedly connected to the crossbeam 43 by screws. A plurality of positioning posts 434 are arranged side by side at the lower portion of the auxiliary support 433, and the positioning posts are vertically arranged in an integral manner on the side of the auxiliary support 433. Positioning holes are provided at corresponding positions of the grating bars 432, and the positioning holes are clamped on the positioning posts 434. The lower ends of the grating bars 432 are sleeved and fixed by the positioning posts and the positioning holes, and a magnetic sheet 435 is provided between the auxiliary support 433 and the grating bars 432, and the lower portion of the magnetic sheet is sleeved on the positioning posts 434. The sleeve structure fixes the position of the magnetic sheet 435.

[0029] In this embodiment, the grating strip 432 is magnetically connected to the auxiliary support 433 through the magnetic sheet 435. The grating strip 432 can be separated from the auxiliary support 433 by simply pushing or pulling it outwards. When performing maintenance, the clamping plate supports 431 at both ends of the cross beam 43 are disassembled to release the locking of the grating end, and then the grating strip 432 can be easily removed. The operation process is simple and efficient.

Claims

1. A rail-wheel combined printing carriage travel system for a direct-injection printing machine, characterized by: It includes a trolley mechanism slidably mounted on a crossbeam, a groove-shaped bracket is fixedly connected to the outer side surface of the crossbeam, the drag chain of the trolley mechanism is arranged in the groove-shaped bracket, a vertical plate is arranged at the outer end of the top plate of the trolley mechanism, both ends of the bottom of the vertical plate are provided with cross-bracing rollers, a vertical supporting roller is arranged between the two cross-bracing rollers, the cross-bracing rollers are pressed against the inner plate surface of the groove-shaped bracket, and the vertical supporting rollers are pressed against the bottom surface of the groove-shaped bracket; both ends of the inner side of the crossbeam are provided with splint supports, grating bars are connected between the two splint supports, and a decoder corresponding to the grating bars is provided in the middle of the top plate of the trolley mechanism.

2. According to claim 1, a rail-wheel combined printing carriage travel system for a direct-injection printing machine is characterized by: An auxiliary support is arranged on the crossbeam between the two clamping plate supports, a plurality of positioning columns are arranged side by side at the lower part of the auxiliary support, and positioning holes are arranged at corresponding positions of the grating strips, and the positioning holes are clamped on the positioning columns.

3. According to claim 2, the rail-wheel combined printing trolley travel system of a direct-injection printing machine is characterized by: A magnetic sheet is provided between the auxiliary support and the grating strips, and the lower part of the magnetic sheet is sleeved on the positioning column.

4. According to claim 1, the rail-wheel combined printing carriage travel system of a direct-injection printing machine is characterized by: A guide rail is provided at the lower part of the inner side surface of the beam, and the trolley mechanism is slidably connected to the guide rail through a slider. A driving pulley and a driven pulley are provided at both ends of the beam. The belt between the driving pulley and the driven pulley is connected to the trolley mechanism through a clamp seat, and a synchronous motor connected to the driving pulley is provided at the end of the beam.

5. According to claim 4, the rail-wheel combined printing carriage travel system of a direct-injection printing machine is characterized by: A photoelectric switch is arranged on the top plate of the driven pulley, and a limit plate is correspondingly arranged on the crossbeam.

6. According to claim 4, the rail-wheel combined printing carriage travel system of a direct-injection printing machine is characterized by: Both ends of the guide rail are provided with cylindrical plastic anti-collision blocks.

7. According to claim 1, the rail-wheel combined printing carriage travel system of a direct-injection printing machine is characterized by: The crossbeam is detachably provided with a right-angle support, which can be fixedly connected to the trolley mechanism by screws.

8. According to claim 1, the rail-wheel combined printing carriage travel system of a direct-injection printing machine is characterized by: The cross beam is a square tube cross beam, a partition plate is arranged in the middle of the square tube cross beam, and heating tube installation grooves are arranged at the four corners of the cross beam pair.