Column type flaw detection auxiliary equipment
By designing column-type flaw detection auxiliary equipment, including a removable and connected load-bearing platform device and a convenient brake locking system, the problems of low efficiency, inconvenience and low safety of existing equipment are solved, and more efficient and safer rail flaw detection operations are achieved.
Patent Information
- Application Number
- CN202421861628.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-02
AI Technical Summary
When used in the column type maintenance library, the existing flaw detection auxiliary equipment is inefficient, inconvenient and low safety, and cannot effectively expand the flaw detection range, and the brake device is inconvenient to adjust and has poor stability.
A column-type flaw detection auxiliary equipment is designed, including rails and load-bearing platform devices. The load-bearing platform devices are symmetrically connected by a detachable connection device, and are equipped with a walking wheel device and a handbrake locking device. The flaw detector clamping device can swing left and right to expand the flaw detection range, and realize convenient brake locking through the handbrake locking device.
Through this equipment, the pressure on the operators can be significantly reduced, personal safety can be ensured, working time can be shortened, and the efficiency of rail flaw detection can be improved, solving the problems of low efficiency, inconvenience and low safety of existing equipment.
Smart Images

Figure CN222973403U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of auxiliary equipment, and particularly relates to a column - type flaw detection auxiliary equipment. Background Art
[0002] Rail flaw detection is an important task in railway maintenance. The main purpose is to detect possible damages in the process of using rails, such as fractures, cracks, etc., as well as other problems affecting the service performance of rails. These damages may be caused by various factors, including material problems, repeated action of train dynamic loads, unreasonable track structure, etc. Each line of urban rail transit is equipped with a parking lot and a vehicle depot for vehicle parking and maintenance operations. The parking garage uses column - type tracks for vehicle parking and maintenance. The inspection pit is 1.5 meters high, and there is no walking path. There is no condition for flaw detection operation on site. During the operation, there is a risk of personnel and instruments falling, which greatly interferes with the manual flaw detection operation and poses a safety hazard. Existing flaw detection auxiliary equipment has problems such as low efficiency, inconvenient use, and low safety.
[0003] The patent with the publication number CN206493946U discloses a flaw detector auxiliary vehicle for a column - type maintenance depot, including an auxiliary vehicle body. The surface of the auxiliary vehicle body is provided with a vehicle body bearing plate. Body guardrails are arranged around the vehicle body bearing plate. A vehicle body quick - connector is arranged at the central connection of the vehicle body bearing plate. Two lifting rods are arranged on the auxiliary vehicle body. A flaw detector fixing bracket is arranged on the lifting rods. A horizontal adjustment knob is arranged at the top of the lifting rod, and a height adjustment knob is arranged on the side of the lifting rod. A rear walking wheel is arranged at the bottom of one end of the auxiliary vehicle body, and a front walking wheel is arranged at the bottom of the other end of the auxiliary vehicle body. A braking device is arranged between the front walking wheels. A pushing handrail is arranged at one end of the auxiliary vehicle body, and a brake handle is arranged on the pushing handrail, with a unique design of the vehicle body quick - connector. This device is convenient to disassemble and assemble, easy to carry and store. The flaw detector fixing bracket has high applicability and high safety. However, the flaw detector fixing bracket of this device can only adjust the height up and down, and cannot extend the flaw detector out of the auxiliary vehicle, so the flaw detection range is greatly limited. In addition, the braking device of this device is inconvenient to adjust and has poor stability, and still needs to be further improved. Content of the Utility Model
[0004] The purpose of the utility model is to provide a column - type flaw detection auxiliary equipment for the deficiencies of the existing technology, which is applicable to the overall ballast track flaw detection work of column - type inspection pits in vehicle depots and maintenance depots of each vehicle section. Using this tool can greatly reduce the pressure on operators, ensure the personal safety of operators, reduce the operation time, and improve the efficiency of rail flaw detection operations, thus effectively solving the problems existing in the existing technology.
[0005] To achieve the above - mentioned purpose, the specific technical solution of the utility model is as follows:
[0006] A columnar flaw detection auxiliary device, comprising a rail and a bearing platform device. The bearing platform devices are symmetrically and detachably connected together through a connecting device. The bearing platform device includes a bearing platform. On one side of the bearing platform away from the connecting device, a walking wheel device is symmetrically arranged. A handbrake locking device is arranged between the walking wheel devices. The handbrake locking device is vertically slidably connected to the bearing platform. On both sides of the bearing platform, a flaw detector clamping device is symmetrically arranged.
[0007] As a further setting of the above solution, a brake disc is fixedly connected to one side of the walking wheel device.
[0008] As a further setting of the above solution, on both sides of the upper end surface of the bearing platform, guardrails are symmetrically arranged. A locking groove is opened on the bearing platform. The locking groove is directly above the brake disc. An adjustment groove is opened on the bearing platform. The adjustment groove is located in the middle of the two locking grooves. A rotating shaft is arranged in the adjustment groove. A vertically upward mounting post is fixedly installed beside the locking groove.
[0009] As a further setting of the above solution, the handbrake locking device includes a locking lug, an adjustment device and an adjustment shaft. An installation hole is opened on the locking lug. A vertically downward spring is arranged on the locking lug. The lower end of the spring is fixedly connected to the bearing platform. An arc-shaped card slot is opened on the lower end surface of the locking lug. The locking lug is slidably connected in the locking groove. The adjustment device includes an adjustment block. An inclined chute is opened on the adjustment block. A rotating table is fixedly connected to the lower end surface of the adjustment block. The rotating table is rotatably connected to the rotating shaft. A handle is arranged upward at the center of the upper end surface of the adjustment block. The adjustment shaft is fixedly installed in the installation hole. The adjustment shaft is slidably connected to the inclined chute. By driving the adjustment block to swing left and right through the handle, the adjustment block drives the adjustment shaft to move vertically up and down through the inclined chute. The adjustment shaft drives the locking lug to move up and down. The locking lug can be clamped with the brake disc to lock and brake the bearing platform device.
[0010] As a further setting of the above solution, the flaw detector clamping device includes a clamping rod. The clamping rod is hinged on the mounting post. The clamping rod can swing left and right on the mounting post to adjust and expand the flaw detection range. An installation table is fixedly installed at the upper end of the clamping rod. On both sides of the upper end surface of the installation table, vertically upward mounting rods are arranged. Sleeves are arranged on the mounting rods.
[0011] The utility model has the following beneficial effects:
[0012] The two bearing platform devices are installed together through a connecting device. The bearing platform devices are installed on the rails in a rolling manner. During flaw detection, the flaw detection equipment is installed on the flaw detector clamping device. The bearing platform devices move back and forth on the rails, and the flaw detector clamping device is adjusted to swing left and right, improving the flaw detection range. Cooperating with the handbrake locking device, the bearing platform devices can be conveniently braked and locked, which is safe, reliable, and has high stability. Description of the Drawings
[0013] Figure 1 It is a schematic diagram of the overall appearance of the present utility model;
[0014] Figure 2 It is a schematic diagram of the bearing platform device unit of the present utility model;
[0015] Figure 3 It is a schematic diagram of the bearing platform device of the present utility model;
[0016] Figure 4 It is a schematic diagram of the handbrake locking device of the present utility model;
[0017] Figure 5 It is an assembly schematic diagram of the bearing platform device and the handbrake locking device of the present utility model;
[0018] Figure 6 It is a schematic diagram of the adjusting device of the present utility model;
[0019] Figure 7 It is a schematic diagram of the locking bump of the present utility model;
[0020] Figure 8 It is a schematic diagram of the flaw detector clamping device of the present utility model.
[0021] 1. Rail; 2. Bearing platform device; 3. Connecting device; 4. Handbrake locking device; 5. Flaw detector clamping device; 201. Bearing platform; 202. Safety railing; 203. Travel wheel device; 2031. Brake disc; 204. Adjusting groove; 2041. Rotating shaft; 205. Locking groove; 206. Mounting post; 401. Locking bump; 4011. Mounting hole; 4012. Spring; 4013. Arc-shaped card slot; 402. Adjusting device; 4021. Adjusting block; 4022. Inclined sliding groove; 4023. Rotating table; 4024. Handle; 403. Adjusting shaft; 501. Clamping rod; 502. Mounting table; 503. Mounting rod; 504. Sleeve. Detailed Embodiment
[0022] To enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
[0023] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the attached Figures 1 to 8 drawings and describe this application in detail in combination with the embodiments.
[0024] As Figure 1 shown in Figure 2 and Figure 3 This embodiment discloses a columnar flaw detection auxiliary device, which includes a steel rail 1 and a bearing platform device 2. The bearing platform devices 2 are symmetrically and detachably connected together through a connecting device 3. The bearing platform device 2 includes a bearing platform 201. On the side of the bearing platform 201 away from the connecting device 3, a walking wheel device 203 is symmetrically arranged. A handbrake locking device 4 is arranged between the walking wheel devices 203. The handbrake locking device 4 is vertically slidably connected to the bearing platform 201. On both sides of the bearing platform 201, a flaw detector clamping device 5 is symmetrically arranged. One side of the walking wheel device 203 is fixedly connected with a brake disc 2031.
[0025] On both sides of the end face of the bearing platform 201, safety fences 202 are symmetrically arranged. A locking groove 205 is formed on the bearing platform 201, and the locking groove 205 is directly above the brake disc 2031. An adjustment groove 204 is formed on the bearing platform 201, and the adjustment groove 204 is located between the two locking grooves 205. A rotating shaft 2041 is arranged in the adjustment groove 204, and a vertically upward mounting post 206 is fixedly installed beside the locking groove 205.
[0026] As Figure 4 shown in Figure 5 and Figure 6 and Figure 7As shown in the figure, the handbrake locking device 4 includes a locking bump 401, an adjusting device 402 and an adjusting shaft 403. An installation hole 4011 is formed on the locking bump 401. A vertically downward spring 4012 is provided on the locking bump 401. The lower end of the spring 4012 is fixedly connected to the bearing platform 201. An arc-shaped card slot 4013 is formed on the lower end surface of the locking bump 401. The locking bump 401 is slidably connected in the locking slot 205. The adjusting device 402 includes an adjusting block 4021. An inclined sliding slot 4022 is formed on the adjusting block 4021. A rotating table 4023 is fixedly connected to the lower end surface of the adjusting block 4021. The rotating table 4023 is rotatably connected to the rotating shaft 2041. A handle 4024 facing upward is arranged at the center of the upper end surface of the adjusting block 4021. The adjusting shaft 403 is fixedly installed in the installation hole 4011. The adjusting shaft 403 is slidably connected to the inclined sliding slot 4022. By driving the adjusting block 4021 to swing left and right with the handle 4024, the adjusting block 4021 drives the adjusting shaft 403 to move vertically up and down through the inclined sliding slot 4022. The adjusting shaft 403 drives the locking bump 401 to move up and down. The locking bump 401 can be clamped with the brake disc 2031 to lock the brake of the bearing platform device 2.
[0027] As Figure 8 shown in the figure, the flaw detector clamping device 5 includes a clamping rod 501. The clamping rod 501 is hinged on the mounting column 206. The clamping rod 501 can swing left and right on the mounting column 206 to adjust and expand the flaw detection range. An installation table 502 is fixedly installed at the upper end of the clamping rod 501. Vertical mounting rods 503 facing upward are arranged on both sides of the upper end surface of the installation table 502. A sleeve 504 is arranged on the mounting rod 503.
[0028] The working process of the present utility model: The two bearing platform devices 2 are installed and spliced together through the connecting device 3, which is convenient for carrying and storing. The bearing platform device 2 is rollingly installed on the steel rail 1. When performing flaw detection, the flaw detection equipment is installed on the flaw detector clamping device 5. The bearing platform device 2 moves back and forth on the steel rail 1. The flaw detection equipment is installed in the sleeve 504. The clamping rod 501 can swing left and right on the mounting column 206 to improve the flaw detection range. When it is necessary to lock the bearing platform device 2, the handle 4024 is pulled outward. The adjusting block 4021 swings to the right. The adjusting block 4021 drives the adjusting shaft 403 to move vertically downward through the inclined sliding slot 4022. The adjusting shaft 403 drives the locking bump 401 to move downward. The arc-shaped card slot 4013 is locked and clamped with the brake disc 2031 to lock the brake of the bearing platform device 2. When the handle 4024 is pushed inward, the adjusting block 4021 swings to the left. The adjusting block 4021 drives the adjusting shaft 403 to move vertically upward through the inclined sliding slot 4022. The adjusting shaft 403 drives the locking bump 401 to move upward. The arc-shaped card slot 4013 is disengaged from the brake disc 2031 to release the limitation on the bearing platform device 2, realizing convenient brake locking of the bearing platform device 2, which is safe, reliable and has high stability.
[0029] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic features of the present utility model, the present utility model can be implemented in other specific forms. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims concerned.
[0030] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative style of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A column-type flaw detection auxiliary device, comprising a rail and a load-bearing platform device, wherein the load-bearing platform device is symmetrically and detachably connected together by a connecting device, characterized in that: The bearing platform device includes a bearing platform, a side of the bearing platform away from the connecting device is symmetrically provided with a walking wheel device, a handbrake locking device is provided between the walking wheel devices, the handbrake locking device is vertically slidably connected to the bearing platform, and flaw detector clamping devices are symmetrically provided on both sides of the bearing platform.
2. The column-type flaw detection auxiliary equipment according to claim 1 is characterized in that: A brake disc is fixedly connected to one side of the traveling wheel device.
3. The column-type flaw detection auxiliary equipment according to claim 2 is characterized in that: Guardrails are symmetrically arranged on both sides of the upper end surface of the bearing platform, a locking groove is opened on the bearing platform, the locking groove is located directly above the brake disc, an adjustment groove is opened on the bearing platform, the adjustment groove is located between the two locking grooves, a rotating shaft is arranged in the adjustment groove, and a vertical upward mounting column is fixedly installed next to the locking groove.
4. The column-type flaw detection auxiliary equipment according to claim 3 is characterized in that: The handbrake locking device includes a locking protrusion, an adjusting device and an adjusting shaft. The locking protrusion is provided with a mounting hole. The locking protrusion is provided with a vertical downward spring. The lower end of the spring is fixedly connected to the bearing platform. The lower end surface of the locking protrusion is provided with an arc-shaped groove. The locking protrusion is slidably connected in the locking groove. The adjusting device includes an adjusting block. The adjusting block is provided with an inclined groove. The lower end surface of the adjusting block is fixedly connected to a rotating table. The rotating table is rotatably connected to the rotating shaft. An upward handle is provided at the center of the upper end surface of the adjusting block. The adjusting shaft is fixedly installed in the mounting hole, and the adjusting shaft is slidably connected to the inclined groove.
5. The column-type flaw detection auxiliary equipment according to claim 3 is characterized in that: The flaw detector clamping device includes a clamping rod, which is hinged on a mounting column. A mounting platform is fixedly mounted on the upper end of the clamping rod. Vertically upward mounting rods are arranged on both sides of the upper end surface of the mounting platform, and a sleeve is arranged on the mounting rod.
Citation Information
Patent Citations
Appearance auxiliary vehicle detects a flaw in column maintenance storehouse
CN206493946U