Wallet type blister packaging machine
By designing a combination of rotating mechanism and heating mechanism in the wallet blister packaging machine, the problem of low processing efficiency of existing equipment is solved, and efficient blister molding or heat sealing treatment of materials is achieved, which improves the overall performance of the equipment.
Patent Information
- Application Number
- CN202422036955.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing wallet blister packaging machine equipment is low in processing efficiency when forming or heat sealing materials and cannot meet production needs.
A money clip type blister packaging machine is designed, which adopts a combination of frame, rotary mechanism, mold assembly, heating mechanism, conveying mechanism and control mechanism. Through the cooperation of the rotary mechanism and the heating mechanism, efficient blister molding or heat sealing treatment of materials is achieved.
The processing efficiency, safety and reliability of the wallet blister packaging machine is improved, and the processing of materials can be completed within a predetermined time.
Smart Images

Figure CN222973694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blister packaging machines, and particularly relates to a wallet-type blister packaging machine. Background Art
[0002] Wallet-type packaging has gradually become a popular packaging form, especially in the field of pharmaceutical packaging. By integrating aluminum-plastic / aluminum-aluminum blisters, instructions, and other accessories onto the same packaging medium (usually paper), a wallet-type packaging structure is formed, thereby improving the practicality and convenience of packaging.
[0003] Wallet-type blister packaging machines are widely used in multiple fields, mainly including: the food industry, the pharmaceutical industry, the cosmetics industry, agricultural products, electronic products, stationery products, etc.
[0004] Wallet-type blister packaging machines mainly use heat-sealing technology to seal and package paper-plastic composite materials. However, the existing wallet-type blister packaging machines are relatively simple in equipment. When processing materials, only single-piece processing can be carried out, resulting in the problem of low processing efficiency and being unable to meet the production requirements.
[0005] Therefore, in practical applications, when the wallet-type blister packaging machine forms or heat-seals materials, the existing wallet-type blister packaging machines are relatively simple in equipment, and only single-piece processing of materials can be carried out, and the processing efficiency of the wallet-type blister packaging machine is poor. Summary of the Invention
[0006] The utility model provides a wallet-type blister packaging machine to solve the problem of poor processing efficiency of the blister board paper tray packaging machine.
[0007] A wallet-type blister packaging machine disclosed by the utility model is suitable for processing materials, and includes: a frame, a rotating mechanism, a mold assembly, a heating mechanism, a conveying mechanism, and a control mechanism.
[0008] The rotating mechanism and the control mechanism are arranged on the frame, and the heating mechanism and the conveying mechanism are arranged on the frame along the circumference of the rotating mechanism. The rotating mechanism includes: a turntable and at least one working station, the working station is embedded in the turntable, the working station is suitable for carrying materials, and the turntable is suitable for driving the working station to rotate through self-rotation. The mold assembly is placed in the working station.
[0009] The heating mechanism includes: a heating component and a supporting component. The supporting component is disposed below the heating component, and there is a gap between the supporting component and the heating component. The gap is adapted to accommodate the turntable. The heating component is adapted to heat-treat the material in the working station below it, and the supporting component is adapted to support the working station when the heating component performs the heating treatment. The conveying mechanism is adapted to transfer and convey the heat-treated material in the working station below it.
[0010] The control mechanism is connected to the rotating mechanism, the mold component, the heating mechanism, and the conveying mechanism. Within a first predetermined time, when the working station rotates to the heating mechanism, the control mechanism is adapted to control the turntable to stop, the supporting component rises in the direction of the heating component until it fits against the lower end surface of the working station. After the supporting component fits with the working station, the heating component descends in the direction of the supporting component to heat-treat the material in the working station. After the first predetermined time ends, the control mechanism drives the turntable to continue rotating.
[0011] Optionally, the rotating mechanism further includes: a first driving member and an indexing plate. The first driving member is connected to the indexing plate and is adapted to drive the indexing plate to rotate. The indexing plate is connected to the turntable and is adapted to drive the turntable to rotate.
[0012] The turntable includes support columns, a plurality of limit columns, a top plate, and a bottom plate. The support columns are disposed between the top plate and the bottom plate and are in contact with the top plate and the bottom plate. The plurality of limit columns are in contact between the top plate and the bottom plate, and the positions of the plurality of limit columns correspond to the edges of the working station. The plurality of limit columns are adapted to define the position of the material in the working station.
[0013] Optionally, the heating component includes: a first support member, a second driving member, and a heating portion. The first support member is disposed on the frame, the second driving member is disposed on the first support member, the heating portion is connected to the second driving member, and the second driving member is adapted to drive the heating portion to perform a reciprocating motion in the direction of the supporting component and cooperate with the supporting component to heat-treat the material in the working station above it.
[0014] The heating portion includes: a heat insulation plate, a heating plate, and a contact plate. The heating plate is disposed between the heat insulation plate and the contact plate and is in contact with the heat insulation plate and the contact plate. The heat insulation plate is connected to the second driving member.
[0015] Optionally, the support assembly includes: a second support member, a third support member, a third driving member, a roller, a connecting plate, and a connecting rod portion. The second support member and the third support member are both disposed on the frame. The first end of the third driving member is connected to the second support member, and the second end of the third driving member is connected to the first end of the connecting rod portion. Part of the connecting rod portion is disposed within the third support member. The roller connects the lower end surface of the connecting plate and the second end of the connecting rod portion.
[0016] The connecting rod portion includes: a connecting rod, a swing rod, and an eccentric rod. The connecting rod and the swing rod are disposed outside the third support member, and the eccentric rod is disposed within the third support member. The first end of the connecting rod is the first end of the connecting rod portion. The third driving member is adapted to drive the connecting rod to move. The swing rod connects the first end of the eccentric rod and the second end of the connecting rod. The swing rod is adapted to rotate about the axis of the eccentric rod under the drive of the connecting rod. The eccentric rod is adapted to rotate about the axis of the eccentric rod under the drive of the swing rod.
[0017] The eccentric rod has a convex portion that extends outward along the axis of the eccentric rod. When the convex portion abuts against the roller, it is adapted to drive the connecting plate to move in the direction of the heating portion together with the roller.
[0018] Optionally, the connecting plate is disposed opposite to the contact plate.
[0019] Optionally, the conveying mechanism includes: a suction assembly and a conveying assembly. The suction assembly is adapted to suck the heated material in the station below it and transfer it to the conveying assembly. The conveying assembly is adapted to convey the material at the conveying assembly. The suction assembly includes: a fourth support member, a fourth driving member, a mounting plate, and a suction member.
[0020] The fourth support member is disposed on the frame. The fourth driving member is disposed on the fourth support member. The suction member is connected to the fourth driving member through the mounting plate. The fourth driving member is adapted to drive the mounting plate to move. The suction member is adapted to suck the heated material in the station.
[0021] The conveying assembly includes: a fifth support member, a fifth driving member, and a transmission member. The fifth support member is connected to the frame. The fifth driving member and the transmission member are disposed on the fifth support member. The fifth driving member is connected to the transmission member. The fifth driving member is adapted to drive the transmission member to move. The transmission member is adapted to convey the material conveyed to the conveying assembly.
[0022] Optionally, the die assembly includes: a blister assembly or a heat-sealing assembly. The blister assembly is adapted to cooperate with the heating mechanism to perform deformation processing on the material in the working station, and the heat-sealing assembly is adapted to cooperate with the heating mechanism to perform heat-sealing processing on the material in the working station.
[0023] The blister assembly includes: a first die and a vacuum adsorption plate. The first die is attached to the upper end surface of the vacuum adsorption plate. The first die is adapted to cooperate with the heating mechanism to perform deformation processing on the material in the working station. The heat-sealing assembly includes: a second die. The second die is adapted to cooperate with the heating mechanism to perform heat-sealing processing on the material in the working station.
[0024] Optionally, the wallet-type blister packaging machine further includes: a cooling assembly. The cooling assembly is disposed in the working station and is attached to the lower end surface of the vacuum adsorption plate or the lower end surface of the second die, and is adapted to cool the die assembly after heat treatment.
[0025] Optionally, the wallet-type blister packaging machine further includes: a feeding mechanism. The feeding mechanism is adapted to add materials to the working station below it. The feeding mechanism includes: a sixth support member, a seventh support member, a storage rack, a sixth driving member, and a material suction member. The storage rack is fixed to the machine frame through the sixth support member. The storage rack contains the materials. The sixth driving member is fixed to the machine frame through the seventh support member. The sixth driving member is connected to the material suction member. Driven by the sixth driving member, the material suction member is adapted to suck the materials in the storage rack, and the material suction member is also adapted to add the sucked materials to the working station below it.
[0026] Optionally, the control mechanism further includes: a processing component, an eighth support member, a display screen, a button, and an alarm lamp. The eighth support member is disposed on the machine frame. The processing component, the display screen, the button, and the alarm lamp are all disposed on the eighth support member. The processing component connects the display screen, the button, and the alarm lamp.
[0027] The processing component is adapted to collect and convert the real-time information of the rotating mechanism, the die assembly, the heating mechanism, and the conveying mechanism. The processing component is also adapted to transmit the converted real-time information to the display screen. The processing component also generates an alarm signal when the value of the real-time information exceeds the corresponding threshold. The real-time information includes: the rotation speed of the turntable, the temperature of the die assembly, the temperature of the heating mechanism, and the conveying speed of the conveying mechanism.
[0028] The display screen is adapted to display the real-time information of the wallet-type blister packaging machine. The button is adapted to control the start or stop of the wallet-type blister packaging machine through the processing component. The alarm lamp is adapted to give an alarm prompt according to the alarm signal generated by the processing component.
[0029] Due to the adoption of the above technical solution, the present utility model has the following beneficial effects compared with the prior art: Through the mutual cooperation of the rotating mechanism, the heating mechanism, the die assembly and the control mechanism, the blister forming or heat sealing treatment of the material can be completed within the first predetermined time, making the operation of the wallet-type blister packaging machine more reliable and improving the processing efficiency, safety and reliability of the wallet-type blister packaging machine.
[0030] The above description of the disclosure and the following description of the embodiments are used to demonstrate and explain the spirit and principle of the present utility model, and to provide a further explanation of the scope of the patent application of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The following will further describe in detail the specific embodiments of the present utility model with reference to the drawings.
[0032] Figure 1 It is a schematic application structure diagram of a wallet-type blister packaging machine according to an embodiment of the present utility model;
[0033] Figure 2 It is a partial top view structure diagram of the rotating mechanism in an embodiment of the present utility model;
[0034] Figure 3 It is a front view structure diagram of the rotating mechanism in an embodiment of the present utility model;
[0035] Figure 4 It is a structure diagram of the heating mechanism in an embodiment of the present utility model;
[0036] Figure 5 It is a structure diagram of the heating component in an embodiment of the present utility model;
[0037] Figure 6 It is a structure diagram of the support component in an embodiment of the present utility model;
[0038] Figure 7 It is a partial structure diagram of the support component in an embodiment of the present utility model;
[0039] Figure 8 It is a structure diagram of the suction component in an embodiment of the present utility model;
[0040] Figure 9 It is a structure diagram of the conveying component in an embodiment of the present utility model;
[0041] Figure 10 It is a structure diagram of the blister component in an embodiment of the present utility model;
[0042] Figure 11 It is a structure diagram of the material feeding mechanism in an embodiment of the present utility model;
[0043] Figure 12 This is a schematic structural diagram of the control mechanism in the embodiment of the present utility model.
[0044] Explanation of the reference numerals in the drawings:
[0045] 1. Frame; 2. Rotating mechanism; 21. Turntable; 22. Workstation; 23. First driving member; 24. Indexing plate; 25. Several limit posts; 3. Heating mechanism; 31. Heating assembly; 311. First support member; 312. Second driving member; 313. Heat insulation plate; 314. Heating plate; 315. Contact plate; 32. Support assembly; 321. Second support member; 322. Third support member; 323. Third driving member; 324. Roller; 325. Connecting plate; 326. Connecting rod; 327. Swing rod; 328. Eccentric rod; 4. Conveying mechanism; 41. Suction assembly; 411. Fourth support member; 412. Fourth driving member; 413. Mounting plate; 414. Suction member; 42. Conveying assembly; 421. Fifth support member; 422. Fifth driving member; 423. Transmission member; 5. Blister assembly; 51. First mold; 52. Vacuum adsorption plate; 6. Cooling assembly; 7. Feeding mechanism; 71. Sixth support member; 72. Seventh support member; 73. Storage rack; 74. Sixth driving member; 75. Material suction member; 8. Control mechanism; 81. Eighth support member; 82. Display screen; 83. Button; 84. Alarm lamp. Detailed implementation manners
[0046] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. Although the description of the present utility model will be introduced in conjunction with the preferred embodiments, this does not mean that the features of this utility model are limited to this implementation manner. On the contrary, the purpose of introducing the utility model in conjunction with the implementation manner is to cover other alternatives or modifications that may be extended based on the claims of the present utility model. In order to provide a deep understanding of the present utility model, many specific details will be included in the following description. The present utility model can also be implemented without these details. In addition, in order to avoid confusing or obscuring the key points of the present utility model, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0047] In the description of this embodiment, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is customarily placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0048] The terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0049] In the description of this embodiment, it should also be noted that unless otherwise clearly specified and limited, the terms "provided with", "set", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this embodiment can be understood according to specific circumstances.
[0050] Please refer to Figures 1 to 12 As shown, the present application discloses a wallet-type blister packaging machine suitable for processing materials, including: a frame 1, a rotating mechanism 2, a mold assembly, a heating mechanism 3, a conveying mechanism 4, a cooling assembly 6, a feeding mechanism 7, and a control mechanism 8.
[0051] The following will separately elaborate on the above components in detail.
[0052] Refer to Figure 2 and Figure 3 As shown, in this embodiment, the rotating mechanism 2 is provided on the frame 1, and the heating mechanism 3, the conveying mechanism 4, and the feeding mechanism 7 are provided on the frame 1 along the circumferential direction of the rotating mechanism 2. The rotating mechanism 2 includes: a turntable 21, at least one station 22, a first driving member 23, and an indexing plate 24. Among them, the station 22 is embedded in the turntable 21. The station 22 is suitable for carrying materials. The station 22 has an opening, and the opening is suitable for the addition and processing of materials. The turntable 21 is suitable for driving the station 22 to rotate through self-rotation. The first driving member 23 is directly connected to the indexing plate 24 and is suitable for driving the indexing plate 24 to rotate. The indexing plate 24 is directly connected to the turntable 21 and is suitable for driving the turntable 21 to rotate. When there are multiple stations 22, the multiple stations 22 are provided on the turntable 21 along the circumferential direction of the rotating mechanism 2. In this embodiment, the turntable 21 includes four stations 22.
[0053] The first driving member 23 can be implemented by a servo motor. The indexing table is common knowledge well-known to those skilled in the art and will not be elaborated here.
[0054] By a technician inputting a program, the control mechanism 8 controls the first driving member 23 based on the set program, enabling the first driving member 23 to perform intermittent motion. The intermittent motion includes starting and stopping. When the first driving member 23 starts, it can drive the working station 22 to rotate, rotating the working station 22 to the next position for processing. When the first driving member 23 stops, the material within the working station 22 can be processed accordingly. The setting of the indexing table 24 makes the rotation angle of driving the turntable 21 more accurate, making the operation of the wallet-type blister packaging machine more accurate and the quality of material processing higher. The first driving member 23 can drive the turntable 21 to perform intermittent rotation, enabling corresponding processing of the material within the working station 22 when the turntable 21 stops.
[0055] The turntable 21 includes support columns, a plurality of limiting columns 25, a top plate, and a bottom plate. The support columns are disposed between the top plate and the bottom plate and are in contact with the top plate and the bottom plate. There are a plurality of support columns, and the specific quantity is not limited and can be selected and set according to requirements. The plurality of limiting columns 25 are in contact between the top plate and the bottom plate, and the positions of the plurality of limiting columns 25 correspond to the edges of the working station 22. The plurality of limiting columns 25 are adapted to limit the position of the material within the working station 22, making the processing of the material more accurate and unified.
[0056] It should be noted that the present application does not limit the specific structure of the frame 1, which can be reasonably selected and set according to actual needs as long as it can achieve the purpose of supporting each component. In addition, the present application does not limit the specific structures of the turntable 21, the working station 22, and the plurality of limiting columns 25, which can be reasonably selected and set according to actual needs.
[0057] Further, referring to Figure 1 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown in the figure, in this embodiment, the heating mechanism 3 is provided on the frame. The heating mechanism 3 includes a heating component 31 and a supporting component 32. The supporting component 32 is provided below the heating component 31. There is a gap between the supporting component 32 and the heating component 31, and the gap is adapted to accommodate the work station 22 on the turntable 21. The heating component 31 is adapted to heat the materials in the work station 22 below it. The heating process can be heat sealing of composite materials or blister forming of materials. The supporting component 32 is adapted to support the work station 22 when the heating component 31 heats the materials. Through the setting of the supporting component 32, the problem that the lower part of the turntable 21 is suspended when the heating mechanism 3 processes materials is cleverly solved, and the stability and reliability of the wallet-type blister packaging machine are improved.
[0058] Among them, the heating component 31 includes a first support member 311, a second driving member 312 and a heating part. The first support member 311 is provided on the frame 1. The second driving member 312 is provided on the first support member 311. The heating part is indirectly connected to the second driving member 312. The second driving member 312 is adapted to drive the heating part to move reciprocally in the direction of the supporting component 32. The second driving member 312 can also cooperate with the supporting component 32 to heat the materials in the work station 22 above it.
[0059] In this embodiment, the first support member 311 includes two mounting columns, a mounting plate and two reinforcing ribs. The two mounting columns are directly connected to both sides of the lower end surface of the mounting plate respectively. The two reinforcing ribs are respectively installed on both sides of the upper end surface of the mounting plate. Since the span of the mounting plate is relatively large, the two reinforcing ribs are adapted to strengthen the strength of the first support member 311, making the installation and operation of the second driving member 312 more stable. The heating part includes a heat insulation plate 313, a heating plate 314 and a contact plate 315. The heating plate 314 is provided between the heat insulation plate 313 and the contact plate 315 and is in contact with the heat insulation plate 313 and the contact plate 315. The heat insulation plate 313 is indirectly connected to the second driving member 312. The heat insulation plate 313 can prevent the components around it from being damaged by high temperature. The heating plate 314 is adapted to provide a heat source for the contact plate 315, so that the contact plate 315 reaches a predetermined temperature for material processing. The second driving member 312 can be realized by a cylinder. In this embodiment, the second driving member 312 is two cylinders.
[0060] Since the movement stroke of the air cylinder is a fixed length, in order to adjust the magnitude of the acting force on the material, the heating assembly 31 further includes a height adjustment assembly, and the height adjustment assembly is adapted to adjust the magnitude of the force exerted by the contact plate 315 on the material. The height adjustment assembly includes: a connecting main board, a height adjustment board, and a height adjustment bolt. Among them, the upper end surface of the connecting main board is directly connected to the output ends of the two air cylinders, which can evenly apply the forces output by the two air cylinders to the heating part below. The lower end surface of the connecting main board is directly connected to the upper end surface of the height adjustment board through the height adjustment bolt, and the lower end surface of the height adjustment board is directly connected to the heating part. Before the wallet blister packaging machine runs, by adjusting the height adjustment bolt, when the air cylinder outputs, the magnitude of the force exerted by the contact plate 315 on the material can be changed. For example, by extending the height adjustment bolt, the distance between the height adjustment board and the connecting main board is increased. So that, under the drive of the second driving member 312, relative to when the height adjustment bolt is not adjusted, the movement stroke of the contact plate 315 during movement is lengthened, and thus the force exerted by the contact plate 315 on the material is increased.
[0061] In addition, in this embodiment, the height adjustment board and the contact plate 315 are connected by two buckle plates, so that the height adjustment board, the heat insulation board 313, the heating board 314, and the contact plate 315 are clamped together, so that under the drive of the second driving member 312, the height adjustment board and the heating part can be driven to move together. The heating assembly 31 further includes an insulating wire box, and the insulating wire box is directly connected to the heating board 314, which is suitable for playing an insulating protection role for the wiring of the heating board.
[0062] It should be noted that the present application does not limit the specific structures of the second driving member 312 and the first supporting member 311, and reasonable selection and setting can be made according to actual needs.
[0063] The support assembly 32 includes: a second support member 321, a third support member 322, a third driving member 323, a roller 324, a connecting plate 325, and a connecting rod portion.
[0064] Both the second support member 321 and the third support member 322 are fixedly arranged on the frame 1. The first end of the third driving member 323 is directly connected to the second support member 321, the second end of the third driving member 323 is directly connected to the first end of the connecting rod portion, and part of the connecting rod portion is arranged in the third support member 322. The roller 324 is directly connected to the lower end surface of the connecting plate 325 and the second end of the connecting rod portion. The connecting plate 325 is arranged opposite to the contact plate 315. When the station 22 rotates and stops at the heating assembly 3, the contact plate 315 is directly above the station 22, and the connecting plate 325 is directly below the station 22.
[0065] The connecting rod portion includes: a connecting rod 326, a swing rod 327, and an eccentric rod 328. The connecting rod 326 and the swing rod 327 are disposed outside the third support member 322, and the eccentric rod 328 is disposed inside the third support member 322. The first end of the connecting rod 326 is the first end of the connecting rod portion. The third driving member 323 is adapted to drive the connecting rod 326 to move. The swing rod 327 directly connects the first end of the eccentric rod 328 and the second end of the connecting rod 326. The swing rod 327 is adapted to perform a rotational movement centered on the axis of the eccentric rod 328 under the drive of the connecting rod 326. The eccentric rod 328 is adapted to perform a rotational movement centered on the axis of the eccentric rod 328 under the drive of the swing rod 327.
[0066] In this embodiment, the second support member 321 is a cuboid and is adapted to support the third driving member 323. The third support member 322 is a cuboid with a cavity inside, and the upper end face of the third support member 322 is open. The two ends of the eccentric rod 328 respectively penetrate the front end face and the rear end face of the third support member 322. The two ends of the eccentric rod 328 respectively penetrate through two bearing caps and are clamped with the two bearing caps. The two bearing caps respectively fit the outer walls of the front end face and the rear end face of the third support member 322. Through the arrangement of the two bearing caps, the rotation of the eccentric rod 328 can be made smoother, and the movement of the support assembly 32 can be made more fluent. The third driving member 323 can be implemented by a cylinder.
[0067] The eccentric rod 328 has a convex portion that extends outward along the axis of the eccentric rod 328. The convex portion has a highest point, which is the point farthest from the axis of the eccentric rod 328. When the convex portion abuts against the roller 324, it is adapted to drive the connecting plate 325 to move in the direction of the heating portion together with the roller 324. When the third driving member 323 is not started, the convex portion is not in contact with the roller 324, and the connecting plate 325 stays at the lowest point. As the third driving member 323 is started, the connecting rod 326 drives the swing rod 327, and the swing rod 327 drives the eccentric rod 328 to rotate. The convex portion gradually contacts the roller 324, and the connecting plate 325 rises as the convex portion contacts the roller 324. When the output end of the third driving member 323 fully extends, the highest point of the convex portion contacts the roller 324, and at this time, the connecting plate 325 rises to the highest point. On the contrary, as the output end of the third driving member 323 gradually retracts, the connecting plate 325 gradually descends to the original position.
[0068] To make the connection between the connecting plate 325 and the lower connecting rod part more firm, the support assembly 32 further includes an elastic part, and the elastic part includes: a tension spring, a guide shaft, and a steel sleeve. Steel sleeves are respectively arranged around the upper end surface of the third support member 322, and a guide shaft is slidably sleeved in each steel sleeve. The connecting plate 325 can move along the axial direction of the guide shaft under the support of the rollers 324 through the four guide shafts. Screws are respectively arranged on both sides of the connecting plate 325, and screws are also respectively arranged on both sides of the third support member 322. The tension spring includes a first tension spring and a second tension spring. The first tension spring is connected through the left screw of the connecting plate 325 and the left screw of the third support member 322, and the second tension spring is connected through the right screw of the connecting plate 325 and the right screw of the third support member 322. Through the arrangement of the tension spring, it can be ensured that the connecting plate 325 is always connected to the lower third support member 322, avoiding the dislocation of the connecting plate 325 and causing it to slip, and improving the safety and stability of the support assembly 32.
[0069] When the support assembly 32 works, through the drive of the third drive member 323, the connecting rod part can be driven to rotate. The rotation of the connecting rod part causes the eccentric rod 328 to rotate. The convex part contacts the roller 324. As the eccentric rod 328 continues to rotate, the convex part turns to the highest point, the connecting plate 325 rises to the highest, and the tension spring is pulled to the longest. When the third drive member 323 contracts, the convex part turns to the lowest point, the connecting plate 325 drops to the lowest, and the tension spring returns to its original state.
[0070] It should be noted that the present application does not limit the specific structure of the eccentric rod 328, and can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of lifting the connecting plate 325 through self-rotation. The present application does not limit the specific structure of the connecting rod part, and can be reasonably selected and set according to actual needs.
[0071] Specifically, referring to Figure 8 and Figure 9 As shown, the conveying mechanism 4 includes: a suction component 41 and a conveying component 42. The suction component 41 is adapted to suck the heated material in the lower station 22 and transfer it to the conveying component 42, and the conveying component 42 is adapted to convey the material at the conveying component 42.
[0072] The suction component 41 includes: a fourth support member 411, a fourth drive member 412, a mounting plate 413, and a suction member 414. The fourth support member 411 is arranged on the frame 1, the fourth drive member 412 is arranged on the fourth support member 411, the suction member 414 is connected to the fourth drive member 412 through the mounting plate 413, the fourth drive member 412 is adapted to drive the mounting plate 413 to move, and the suction member 414 is adapted to suck the heated material in the station 22.
[0073] In this embodiment, the fourth driving member 412 can be realized by a combination of a servo motor, a linear slider and a cylinder. The linear slider is installed on the fourth support member 411, and the cylinder is installed on the linear slider. Driven by the servo motor, the linear slider is adapted to drive the mounting plate 413 to reciprocate along the axial direction of the linear slider, that is, to move horizontally relative to the servo motor, and the cylinder is adapted to drive the mounting plate 413 to reciprocate along the axial direction of the cylinder, that is, to move vertically relative to the servo motor. Therefore, by arranging the fourth driving member 412, the mounting plate 413 can be driven to move horizontally and vertically to achieve the purpose of sucking and transferring materials. The sucking members 414 are evenly distributed on the mounting plate 413, and the sucking members 414 can be realized by suction cups, suction nozzles or air nozzles. The specific types and quantities can be reasonably selected and set according to actual needs.
[0074] The conveying assembly 42 includes: a fifth support member 421, a fifth driving member 422, a speed regulating box and a transmission member 423. The fifth support member 421 is directly connected to the frame 1, the fifth driving member 422 and the transmission member 423 are arranged on the fifth support member 421, the fifth driving member 422 is connected to the transmission member 423, the fifth driving member 422 can be realized by a motor, the fifth driving member 422 is adapted to drive the transmission member 423 to move, and the transmission member 423 is adapted to convey the materials conveyed to the conveying assembly 42. The speed regulating box is arranged on the fifth support member 421, the speed regulating box is directly connected to the transmission member 423, and the speed regulating box is adapted to perform variable frequency speed regulation on the motor in the fifth driving member 422 to meet different conveying speed requirements.
[0075] The conveying assembly 42 can be realized by a conveyor belt, which is common knowledge well-known to those skilled in the art and will not be elaborated here.
[0076] See Figure 10 As shown, in this embodiment, the mold assembly includes: a blister assembly 5 or a heat-sealing assembly. The blister assembly 5 is adapted to cooperate with the heating mechanism 3 to perform deformation processing on the materials in the station 22, and the heat-sealing assembly is adapted to cooperate with the heating mechanism 3 to perform heat-sealing processing on the materials in the station 22. That is, in this application, the materials can be blister formed by the blister assembly 5, or the composite materials can be heat-sealed by the heat-sealing assembly.
[0077] The blister component 5 includes: a first mold 51 and a vacuum adsorption plate 52. The upper end surface of the first mold 51 is attached to the upper end surface of the vacuum adsorption plate 52. The first mold 51 is adapted to cooperate with the heating mechanism 3 to perform deformation processing on the material in the station 22. Both the first mold 51 and the vacuum adsorption plate 52 have a plurality of deformation holes, and the deformation holes of the first mold 51 correspond to the deformation holes of the vacuum adsorption plate 52 one by one. The specific application process of the blister component 5 is as follows: When the station 22 rotates to the middle of the heating component 31 and the support component 32 with the turntable 21 and stops, the support component 32 moves towards the turntable 21 until it abuts against the lower end surface of the turntable 21 to achieve the function of supporting the turntable 21. Subsequently, the heating component 31 moves towards the turntable 21, the contact plate 315 is attached to the material in the station 22, and the material in the station 22 is heated. At the same time, the vacuum adsorption plate 52 is evacuated, and the material is adsorbed through the plurality of deformation holes of the first mold 51, so that the material in the station 22 is deformed.
[0078] The heat-sealing component includes: a second mold. The second mold is adapted to cooperate with the heating mechanism 3 to perform heat-sealing processing on the material in the station 22. Through the settings of the first mold 51 and the second mold, the production method of the wallet-type blister packaging machine becomes more flexible. During production, only by replacing the mold components can the heat-sealing and deformation of the material be realized, reducing the production cost.
[0079] It should be noted that the present application does not limit the specific structures of the first mold 51, the vacuum adsorption plate 52 and the second mold, and can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of processing the material in the processing station 22.
[0080] Further, the cooling component 6 is arranged in the station 22 and is attached to the lower end surface of the vacuum adsorption plate 52 or the lower end surface of the second mold, and is adapted to cool the mold component after the heating treatment. The setting of the toner cooling component 6 prolongs the service life of the mold component and also improves the production quality.
[0081] It should be noted that the present application does not limit the specific structure and position of the cooling component 6, and can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of cooling the mold component after the heating treatment.
[0082] See Figure 11 As shown, in this embodiment, the wallet-type blister packaging machine further includes: a feeding mechanism 7. The feeding mechanism 7 is adapted to add materials to the station 22 below it. The feeding mechanism 7 includes: a sixth support member 71, a seventh support member 72, a storage rack 73, a sixth driving member 74 and a material suction member 75.
[0083] The material storage rack 73 is fixed on the machine frame 1 through the sixth support member 71. The material storage rack 73 contains the materials, and multiple materials are stacked. The material storage rack 73 has four limiting frames, and the four limiting frames are respectively abutted against the four sides of the material. The bottom of the limiting frame also has a limiting piece, and the limiting piece is attached to the lowermost material. The limiting piece is adapted to limit the position of the material so that the material will not fall naturally. The sixth driving member 74 is fixed on the machine frame 1 through the seventh support member 72, and the sixth driving member 74 is connected to the material suction member 75.
[0084] Driven by the sixth driving member 74, the material suction member 75 is adapted to suck the materials in the material storage rack 73, and the material suction member 75 is also adapted to add the sucked materials to the working station 22 below it. The sixth driving member 74 can be composed of a servo motor and a cylinder. The servo motor is connected to one end of the cylinder, and the servo motor and the cylinder are vertically arranged. The cylinder is directly connected to the material suction member 75. The servo motor is adapted to drive the cylinder to rotate around the axis of the servo motor, so that when the cylinder faces the material storage rack 73, the cylinder is adapted to drive the material suction member 75 to suck the materials in the material storage rack 73, and when the cylinder faces the turntable 21, the materials are placed in the working station 22.
[0085] It should be noted that the present application does not limit the specific structure of the material suction member 75, and it can be reasonably selected and set according to actual needs, as long as it can achieve the purpose of sucking the materials in the material storage rack 73. The present application does not limit the specific position and structure of the material feeding mechanism 7. It can be placed on one side of the heating mechanism 3, and after adding materials to the working station 22, heating treatment is carried out. Multiple material feeding mechanisms 7 can also be placed to add different types of materials, and it can be reasonably selected and set according to actual needs.
[0086] See Figure 1 and Figure 12 As shown in
[0087] The processing component is adapted to collect the real-time information of the rotating mechanism 2, the mold component, the heating mechanism 3, and the conveying mechanism 4 and perform conversion. The processing component is also adapted to transmit the converted real-time information to the display screen 82. The processing component also generates an alarm signal when the value of the real-time information exceeds the corresponding threshold. The real-time information includes: the rotation speed of the turntable 21, the temperature of the mold component, the temperature of the heating mechanism 3, and the conveying rate of the conveying mechanism 4, etc.
[0088] The display screen 82 is adapted to display the real-time information of the wallet-type blister packaging machine, and the display screen 82 is also adapted to manually adjust and control the operating state and operating parameters of the wallet-type blister packaging machine. The operating parameters include: the rotation speed of the turntable 21, the temperature of the mold assembly, the temperature of the heating mechanism 3, the conveying rate of the conveying mechanism 4, etc. The button 83 is adapted to control the start or stop of the wallet-type blister packaging machine through the processing component. The button 83 includes start, stop and emergency stop, and can be selected and set according to requirements. The alarm lamp 84 is adapted to give an alarm prompt according to the alarm signal generated by the processing component. The alarm signal can also be displayed on the display screen 82 in the form of an icon, and can also give an alarm prompt by sound, and can also transmit the alarm prompt to staff or equipment at a long distance through the network.
[0089] It should be noted that the present application does not limit the specific content of the real-time information and operating parameters of the wallet-type blister packaging machine, and can be reasonably selected and set according to actual needs.
[0090] The control mechanism 8 is connected to the rotating mechanism 2, the mold assembly, the heating mechanism 3, and the conveying mechanism 4. Within a first predetermined time, when the station 22 rotates to the heating mechanism 3, the control mechanism 8 is adapted to control the turntable 21 to stop. The support assembly 32 rises along the direction of the heating assembly 31 to fit with the lower end surface of the station 22. After the support assembly 32 fits with the station 22, the heating assembly 31 descends along the direction of the support assembly 32 to heat the material in the station 22. After the first predetermined time ends, the control mechanism 8 drives the turntable 21 to continue rotating.
[0091] It should be noted that the present application does not limit the specific setting of the first predetermined time. It can be a program written by staff or manually controlled by staff, and can be reasonably selected and set according to actual needs.
[0092] The wallet-type blister packaging machine of the present application can cooperate with other production devices for blister forming of materials or composite material sealing, such as a device for cutting materials, and can be specifically selected and set according to needs.
[0093] Generally speaking, a wallet-type blister packaging machine provided by the present application is suitable for processing materials, and includes a frame, a rotating mechanism, a mold assembly, a heating mechanism, a conveying mechanism, and a control mechanism. The control mechanism is connected to the rotating mechanism, the mold assembly, the heating mechanism, and the conveying mechanism. Within a first predetermined time, when the work station rotates to the heating mechanism, the control mechanism is adapted to control the turntable to stop, and the support assembly rises along the direction of the heating assembly to fit with the lower end surface of the work station. After the support assembly fits with the work station, the heating assembly descends along the direction of the support assembly to heat the materials in the work station. After the first predetermined time ends, the control mechanism drives the turntable to continue rotating. Through the mutual cooperation of the rotating mechanism, the heating mechanism, the mold assembly, and the control mechanism, the blister forming or heat sealing treatment of the materials can be completed within the first predetermined time, making the operation of the wallet-type blister packaging machine more reliable and improving the processing efficiency, safety, and reliability of the wallet-type blister packaging machine.
[0094] The above embodiments are only illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A wallet-type blister packaging machine, suitable for processing materials, characterized in that: include: A frame (1), a rotating mechanism (2), a mold assembly, a heating mechanism (3), a conveying mechanism (4), and a control mechanism (8); The rotating mechanism (2) and the control mechanism (8) are arranged on the frame (1), and the heating mechanism (3) and the conveying mechanism (4) are arranged on the frame (1) along the circumference of the rotating mechanism (2); The rotating mechanism (2) comprises: a rotating disk (21) and at least one workstation (22), wherein the workstation (22) is embedded in the rotating disk (21), the workstation (22) is suitable for carrying materials, and the rotating disk (21) is suitable for driving the workstation (22) to rotate by self-rotation; The mold assembly is placed in the work station (22); The heating mechanism (3) comprises: a heating component (31) and a supporting component (32); the supporting component (32) is arranged below the heating component (31); a gap is provided between the supporting component (32) and the heating component (31); the gap is suitable for accommodating the turntable (21); the heating component (31) is suitable for performing a heating treatment on a material in a workstation (22) below the heating component (31); and the supporting component (32) is suitable for supporting the workstation (22) when the heating component (31) is performing a heating treatment. The conveying mechanism (4) is suitable for transferring and conveying the material after the heating treatment in the work station (22) below it; The control mechanism (8) is connected to the rotating mechanism (2), the mold assembly, the heating mechanism (3), and the conveying mechanism (4). Within a first predetermined time, when the workstation (22) rotates to the heating mechanism (3), the control mechanism (8) is suitable for controlling the turntable (21) to stop, and the support assembly (32) rises in the direction of the heating assembly (31) until it is in contact with the lower end surface of the workstation (22). After the support assembly (32) is in contact with the workstation (22), the heating assembly (31) descends in the direction of the support assembly (32) until the material in the workstation (22) is heated. After the first predetermined time ends, the control mechanism (8) drives the turntable (21) to continue rotating.
2. The wallet-type blister packaging machine according to claim 1, characterized in that: The rotating mechanism (2) further comprises: a first driving member (23) and a dividing plate (24); The first driving member (23) is connected to the indexing plate (24) and is suitable for driving the indexing plate (24) to rotate; The indexing plate (24) is connected to the rotating plate (21) and is suitable for driving the rotating plate (21) to rotate; The turntable (21) comprises a support column, a plurality of limit columns (25), a top plate and a bottom plate, wherein the support column is arranged between the top plate and the bottom plate and abuts against the top plate and the bottom plate, the plurality of limit columns (25) abuts between the top plate and the bottom plate, the positions of the plurality of limit columns (25) correspond to the edges of the workstation (22), and the plurality of limit columns (25) are suitable for limiting the position of materials in the workstation (22).
3. The wallet-type blister packaging machine according to claim 1, characterized in that: The heating component (31) comprises: a first support member (311), a second driving member (312) and a heating portion; The first support member (311) is arranged on the frame (1), the second driving member (312) is arranged on the first support member (311), the heating portion is connected to the second driving member (312), and the second driving member (312) is suitable for driving the heating portion to reciprocate in the direction of the support assembly (32) and cooperate with the support assembly (32) to heat the material in the work station (22) above it; The heating part comprises: a heat insulation plate (313), a heating plate (314) and a contact plate (315); The heating plate (314) is disposed between the heat insulation plate (313) and the contact plate (315), and is in contact with the heat insulation plate (313) and the contact plate (315); the heat insulation plate (313) is connected to the second driving member (312).
4. The wallet-type blister packaging machine according to claim 3, characterized in that: The support assembly (32) comprises: a second support member (321), a third support member (322), a third driving member (323), a roller (324), a connecting plate (325), and a connecting rod portion; The second support member (321) and the third support member (322) are both arranged on the frame (1); the first end of the third driving member (323) is connected to the second support member (321); the second end of the third driving member (323) is connected to the first end of the connecting rod portion; part of the connecting rod portion is arranged in the third support member (322); and the roller (324) is connected to the lower end surface of the connecting plate (325) and the second end of the connecting rod portion; The connecting rod portion comprises: a connecting rod (326), a swing rod (327) and an eccentric rod (328); the connecting rod (326) and the swing rod (327) are arranged outside the third support member (322); the eccentric rod (328) is arranged inside the third support member (322); the first end of the connecting rod (326) is the first end of the connecting rod portion; the third driving member (323) is suitable for driving the connecting rod (326) to move; the swing rod (327) connects the first end of the eccentric rod (328) and the second end of the connecting rod (326); the swing rod (327) is suitable for rotating around the axial direction of the eccentric rod (328) under the drive of the connecting rod (326); and the eccentric rod (328) is suitable for rotating around the axial direction of the eccentric rod (328) under the drive of the swing rod (327); The eccentric rod (328) has a convex portion, which extends outwardly along the axial direction of the eccentric rod (328); when the convex portion abuts against the roller (324), it is suitable for driving the connecting plate (325) to move along with the roller (324) towards the direction of the heating portion.
5. The wallet-type blister packaging machine according to claim 4, characterized in that: The connecting plate (325) is arranged opposite to the contact plate (315).
6. The wallet-type blister packaging machine according to claim 5, characterized in that: The conveying mechanism (4) comprises: a suction component (41) and a conveying component (42); The suction component (41) is suitable for sucking the heated material in the workstation (22) below it and transferring it to the conveying component (42), and the conveying component (42) is suitable for conveying the material at the conveying component (42); The suction component (41) comprises: a fourth support member (411), a fourth driving member (412), a mounting plate (413) and a suction member (414); The fourth support member (411) is arranged on the frame (1), the fourth driving member (412) is arranged on the fourth support member (411), the suction member (414) is connected to the fourth driving member (412) via the mounting plate (413), the fourth driving member (412) is suitable for driving the mounting plate (413) to move, and the suction member (414) is suitable for sucking the heated material in the work station (22); The conveying assembly (42) comprises: a fifth supporting member (421), a fifth driving member (422) and a transmission member (423); The fifth support member (421) is connected to the frame (1); the fifth driving member (422) and the transmission member (423) are arranged on the fifth support member (421); the fifth driving member (422) is connected to the transmission member (423); the fifth driving member (422) is suitable for driving the transmission member (423) to move; and the transmission member (423) is suitable for conveying materials conveyed to the conveying assembly (42).
7. The wallet-type blister packaging machine according to claim 1, characterized in that: The mold assembly comprises: a blister assembly (5) or a heat sealing assembly; The blister assembly (5) is suitable for cooperating with the heating mechanism (3) to perform a deformation process on the material in the workstation (22), and the heat sealing assembly is suitable for cooperating with the heating mechanism (3) to perform a heat sealing process on the material in the workstation (22); The blister assembly (5) comprises: a first mold (51) and a vacuum adsorption plate (52), the first mold (51) being in contact with the upper end surface of the vacuum adsorption plate (52), and the first mold (51) being suitable for cooperating with the heating mechanism (3) to perform deformation processing on the material in the work station (22); The heat sealing assembly comprises: a second mould, the second mould being suitable for cooperating with the heating mechanism (3) to perform heat sealing treatment on the material in the work station (22).
8. The wallet-type blister packaging machine according to claim 7, characterized in that: Also includes: Cooling assembly (6); The cooling component (6) is arranged in the work station (22) and is in contact with the lower end surface of the vacuum adsorption plate (52) or the lower end surface of the second mold, and is suitable for cooling the mold component after the heating treatment.
9. The wallet-type blister packaging machine according to claim 1, characterized in that: Also includes: A material discharge mechanism (7), wherein the material discharge mechanism (7) is suitable for adding material to a work station (22) below the material discharge mechanism (7); The material discharge mechanism (7) comprises: a sixth support member (71), a seventh support member (72), a material storage rack (73), a sixth driving member (74) and a material suction member (75); The material storage rack (73) is fixed to the frame (1) via the sixth support member (71), the material is built into the material storage rack (73), the sixth driving member (74) is fixed to the frame (1) via the seventh support member (72), and the sixth driving member (74) is connected to the material suction member (75); Driven by the sixth driving member (74), the material suction member (75) is suitable for sucking the material in the material storage rack (73), and the material suction member (75) is also suitable for adding the sucked material to the work station (22) below it.
10. The wallet-type blister packaging machine according to claim 1, characterized in that: The control mechanism (8) further comprises: a processing component, an eighth support member (81), a display screen (82), a button (83) and an alarm light (84); The eighth support member (81) is disposed on the frame (1); the processing component, the display screen (82), the button (83) and the alarm light (84) are all disposed on the eighth support member (81); and the processing component is connected to the display screen (82), the button (83) and the alarm light (84); The processing component is suitable for collecting real-time information of the rotating mechanism (2), the mold assembly, the heating mechanism (3), and the conveying mechanism (4) and converting it. The processing component is also suitable for conveying the converted real-time information to the display screen (82). The processing component also generates an alarm signal when the value of the real-time information exceeds a corresponding threshold value. The real-time information includes: the rotation speed of the turntable (21), the temperature of the mold assembly, the temperature of the heating mechanism (3), and the conveying rate of the conveying mechanism (4); The display screen (82) is suitable for displaying real-time information of the wallet-type blister packaging machine, the button (83) is suitable for controlling the start or stop of the wallet-type blister packaging machine through the processing component, and the alarm light (84) is suitable for giving an alarm prompt according to an alarm signal generated by the processing component.