Automatic packaging equipment for penicillin bottles

Abstract

The utility model belongs to the technical field of penicillin bottle packaging, and discloses an automatic penicillin bottle packaging device which comprises a penicillin bottle feeding system, a material arranging system, a paper box feeding system, a plastic support feeding system and a boxing system, and the penicillin bottle feeding system is used for conveying and feeding penicillin bottles; the sorting system is used for receiving the penicillin bottles and grouping the plurality of penicillin bottles into a plurality of rows and a plurality of columns; the paper box feeding system is used for opening the folded paper boxes and conveying the folded paper boxes to the boxing area. The plastic support feeding system is used for placing a plastic support in a paper box; and the boxing system is used for grabbing multiple rows and columns of penicillin bottles and putting the penicillin bottles on the plastic support in the paper box to complete packaging. According to the penicillin bottle feeding device, automatic conveying and feeding of penicillin bottles are achieved, a plurality of penicillin bottles can be grouped into multiple rows and multiple columns, synchronous operation of paper box feeding and plastic support feeding can be achieved, then multiple rows and multiple columns of penicillin bottles can be placed at a time for packaging, labor is reduced, and packaging efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vial packaging, in particular to an automatic vial packaging device. Background Art

[0002] At present, most of the vial preparation products in the clinical stage are packaged manually. It is necessary to manually open the box, place the tray, and then manually put multiple vial products into the plastic tray and close the box. Manual packaging has low efficiency, and when mass-producing, dozens of people need to be arranged to carry out packaging together, which is not convenient for on-site management and environmental control. Therefore, there is an urgent need for an automatic packaging device for vial preparations to improve packaging efficiency. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an automatic vial packaging device to solve the problem of low packaging efficiency of vials.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] The automatic vial packaging device includes:

[0006] A vial feeding system for conveying and feeding vials;

[0007] A sorting system for receiving the vials and aligning multiple vials into multiple rows and columns;

[0008] A carton feeding system for opening the folded cartons and conveying them to the cartoning area;

[0009] A plastic tray feeding system for placing the plastic trays into the cartons;

[0010] A cartoning system for grasping multiple rows and columns of the vials and placing the vials on the plastic trays in the cartons.

[0011] In some embodiments, the vial feeding system includes:

[0012] A first bracket;

[0013] A turntable rotatably mounted on the first bracket, and the turntable can rotate around its central axis;

[0014] A guide plate disposed above the turntable and extending along the radial direction of the turntable, and the vials move towards the edge of the turntable under the action of the guide plate;

[0015] The vial feeding channel is arranged at the discharging end of the turntable along the tangential direction of the turntable. One end of the vial feeding channel communicates with the turntable to receive the vials and convey the vials to the sorting system.

[0016] In some embodiments, one end of the guiding plate facing the edge of the turntable has a convex arc section, and the vial can move along the convex arc side of the convex arc section.

[0017] In some embodiments, baffles are arranged on both sides of the vial feeding channel along the conveying direction of the vials, and the vials are conveyed while abutting between the baffles.

[0018] In some embodiments, a fixed shaft is arranged at one end of the guiding plate, a through hole is arranged on the central shaft of the turntable, and the fixed shaft passes through the through hole and is connected to the first bracket.

[0019] In some embodiments, the guiding plate is suspended above the turntable through a suspension.

[0020] In some embodiments, the sorting system includes:

[0021] A single track, the single track includes a plurality of sub-tracks hinged to each other. One end of the plurality of sub-tracks is connected to the output end of the vial feeding system to receive and convey the vials, and the other end of the plurality of sub-tracks can swing to change the conveying direction;

[0022] Diversion tracks, there are a plurality of the diversion tracks, and the plurality of diversion tracks are parallel to each other. The single track can be connected to any one of the diversion tracks when swinging;

[0023] A sorting tray, the sorting tray is provided with a plurality of mold slots, and the plurality of mold slots are arranged corresponding to the plurality of diversion tracks. The vials are collected on the sorting tray and arranged in multiple rows and columns.

[0024] In some embodiments, the sorting system further includes:

[0025] A first conveyor belt, the conveying direction of the first conveyor belt is along the X direction. The single track and the diversion tracks are sequentially arranged above the first conveyor belt along the X direction, and the first conveyor belt can drive the vials to move along the single track and the diversion tracks.

[0026] In some embodiments, the diversion track includes:

[0027] Track rods, there are at least two track rods, and the at least two track rods are arranged at intervals along the X direction. Each track rod extends along the Y direction; the X direction and the Y direction are perpendicular to each other;

[0028] Track slabs, there are multiple track slabs, and multiple said track slabs are all penetrated and connected to the track rod and arranged at intervals, and each said track slab extends along the X direction;

[0029] Locking members, the locking members are penetrated and connected to the track rod and can be locked at any position on the track rod, there are multiple said locking members, and multiple said locking members are arranged in one-to-one correspondence with multiple said track slabs to fix the track slabs to the track rod.

[0030] In some embodiments, a scale or graduation is provided on the track rod.

[0031] In some embodiments, the material sorting system further includes multiple detection photoelectric eyes, at least part of said detection photoelectric eyes are arranged above the position between the single track and the shunt track, at least part of said detection photoelectric eyes are arranged at intervals above the shunt track, and at least part of said detection photoelectric eyes are arranged above the material sorting tray.

[0032] In some embodiments, the carton feeding system includes:

[0033] Carton bin, the carton bin is used for placing folded cartons;

[0034] Carton suction mechanism, the carton suction mechanism includes a first guide rail and a first carton suction arm, the first guide rail is arranged along the Y direction, one end of the first carton suction arm is slidably connected to the first guide rail, and a first suction cup is arranged at the other end of the first carton suction arm, and the first suction cup can adsorb the carton and drive the carton to move along the Y direction;

[0035] Carton feeding mechanism, the carton feeding mechanism includes a second guide rail and a second carton suction arm, the second guide rail is arranged along the X direction, one end of the second carton suction arm is slidably connected to the second guide rail, and a second suction cup is arranged at the other end of the second carton suction arm, and the second suction cup can adsorb the carton and drive the carton to move along the X direction.

[0036] In some embodiments, the carton feeding system further includes a carton chain, the carton chain extends along the X direction and is connected to the carton feeding mechanism, the carton loading area is arranged on the carton chain, and the carton chain can convey the packaged boxes obtained after carton loading to the box outlet.

[0037] In some embodiments, the carton chain includes:

[0038] Bottom plate, the bottom plate extends along the X direction;

[0039] Second conveyor belts, there are at least two second conveyor belts, at least two said second conveyor belts are respectively arranged on both sides of the bottom plate, and push plates are arranged on the second conveyor belts to limit the cartons;

[0040] An opening component is arranged on one side of the bottom plate and located in the box loading area, and the opening component is used to ensure that the paper box is in an open state.

[0041] In some embodiments, a plurality of the push plates are provided, and the plurality of the push plates are spaced apart along the conveying direction of the second conveyor belt.

[0042] In some embodiments, the expansion assembly includes:

[0043] A top cover stopper, which is disposed on one side of the bottom plate and can press the top cover of the paper box toward a side away from the bottom plate;

[0044] The side wall baffles are provided with two side wall baffles, and the two side wall baffles are rotatably arranged on the other side of the bottom plate and can respectively prop open the two side covers of the paper box.

[0045] In some embodiments, the plastic tray feeding system comprises:

[0046] A plastic bracket, on which a plurality of plastic brackets are stacked along the Z direction;

[0047] A plastic tray grabbing assembly, the plastic tray grabbing assembly is arranged above the plastic tray frame, and the plastic tray grabbing assembly is used to grab the plastic tray at the bottom and move it to a specified position along the X direction;

[0048] A plastic tray feeding assembly is used to absorb the plastic tray at a designated position and place it in the paper box in the box loading area.

[0049] In some embodiments, the plastic bracket comprises:

[0050] A plurality of vertical rods, wherein the plurality of vertical rods are enclosed to form a frame to confine the plastic support within the frame;

[0051] A plurality of abutting members are provided, wherein the plurality of abutting members abut against the circumferential edges of the plurality of plastic supports along the X direction or the Y direction.

[0052] In some embodiments, the plastic support grabbing assembly includes:

[0053] A third guide rail, the third guide rail is arranged below the plastic bracket along the X direction;

[0054] A grabbing component, one end of which is slidably connected to the third guide rail, and the other end of which can adsorb and grab the plastic tray and drive the plastic tray to move along the third guide rail to the designated position.

[0055] In some embodiments, the plastic tray feeding assembly includes:

[0056] A first driving member, which is rotatably arranged between the cartoning area and the plastic tray gripping assembly, and the first driving member can rotate between the designated position and the cartoning area;

[0057] A plastic tray gripping arm, which is arranged at the end of the first driving member. The first driving member can drive the plastic tray gripping arm to move along the Z direction. The plastic tray gripping arm can grip the plastic tray at the designated position and release the plastic tray when the plastic tray is placed at the bottom of the paper box.

[0058] In some embodiments, the cartoning system includes:

[0059] A second driving member, which is rotatably arranged between the cartoning area and the collating system, and the second driving member can rotate between the collating system and the cartoning area;

[0060] An ampoule gripping arm, which is arranged at the output end of the second driving member. The second driving member can drive the ampoule gripping arm to move along the Z direction. The ampoule gripping arm can grip multiple rows and multiple columns of the ampoules and release the ampoules after the ampoules are placed in the plastic tray.

[0061] In some embodiments, the ampoule automatic packaging equipment further includes a second bracket and a housing arranged on the second bracket. A vial loading port is provided at one end of the housing along the X direction, a packaging box discharge port is provided at the other end along the X direction, a paper box loading port is provided on one side along the Y direction, and the plastic tray of the plastic tray loading system is arranged outside the housing.

[0062] Advantages of the present utility model:

[0063] The ampoule automatic packaging equipment provided by the present utility model includes an ampoule loading system, a collating system, a paper box loading system, a plastic tray loading system and a cartoning system. Through the ampoule loading system and the collating system, the automatic feeding of the ampoules is realized and multiple ampoules can be aligned into multiple rows and multiple columns to cooperate with the paper box and the plastic tray for packaging; through the paper box loading system and the plastic tray loading system, the paper box is opened and the plastic tray is loaded and placed respectively, reducing manual labor and enabling the synchronous operation of the paper box loading and the plastic tray loading, which is beneficial to improving the packaging efficiency; the cartoning system grips multiple rows and multiple columns of ampoules and places the ampoules on the plastic tray in the paper box, placing multiple rows and multiple columns of ampoules at one time, greatly improving the packaging efficiency. Description of the drawings

[0064] Figure 1 is a three-dimensional structural schematic diagram of the ampoule automatic packaging equipment provided by the embodiment of the present utility model;

[0065] Figure 2It is a three-dimensional structure schematic diagram (removing the housing) of the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0066] Figure 3 It is a top view (removing the housing) of the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0067] Figure 4 Is Figure 3 The enlarged structure schematic diagram of area A in

[0068] Figure 5 It is an exploded structure schematic diagram of the shunt track in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0069] Figure 6 It is a structure schematic diagram of the paper box bin in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0070] Figure 7 It is a structure schematic diagram of the box sucking mechanism in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0071] Figure 8 It is a structure schematic diagram of the box feeding mechanism in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0072] Figure 9 It is a structure schematic diagram of the paper box chain in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0073] Figure 10 It is a structure schematic diagram of the plastic tray grasping assembly in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0074] Figure 11 It is a structure schematic diagram of the plastic tray feeding assembly in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0075] Figure 12 It is a structure schematic diagram of the box loading system in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0076] Figure 13 It is a structure schematic diagram of the gripper in the automatic packaging equipment for vials provided by the embodiment of the present utility model;

[0077] Figure 14 It is a bottom view of the gripper in the automatic packaging equipment for vials provided by the embodiment of the present utility model.

[0078] In the figure:

[0079] 100, vial; 200, paper box; 300, plastic tray;

[0080] 1. Vial feeding system; 11. First bracket; 12. Turntable; 121. Feeding plate; 122. Pressing plate; 13. Guide plate; 131. Convex arc segment; 132. Fixed shaft; 14. Vial feeding channel; 15. Baffle; 16. Adjustment track;

[0081] 2. Material sorting system; 21. Single track; 211. Sub-track; 212. Rotating shaft; 22. Diverter track; 221. Track rod; 222. Track plate; 223. Locking piece; 23. Material sorting tray; 231. Mold slot; 24. First conveyor belt; 25. Track driving piece;

[0082] 3. Carton feeding system; 31. Carton bin; 311. Third conveyor belt; 312. Support plate; 313. Limit plate; 314. Adjustment member; 315. Support rod; 32. Carton suction mechanism; 321. First guide rail; 322. First carton suction arm; 323. First suction cup; 33. Carton feeding mechanism; 331. Second guide rail; 332. Second carton suction arm; 333. Second suction cup; 34. Carton chain; 341. Bottom plate; 342. Second conveyor belt; 343. Opening assembly; 3431. Top cover stopper; 3432. Side wall stopper; 344. Push plate;

[0083] 4. Plastic tray feeding system; 41. Plastic tray; 411. Vertical rod; 412. Abutment member; 413. Fixed plate; 414. Plastic tray base; 42. Plastic tray grabbing assembly; 421. Third guide rail; 422. Grabbing assembly; 43. Plastic tray feeding assembly; 431. First driving member; 432. Plastic tray grabbing arm; 433. First rotating arm; 434. First base;

[0084] 5. Cartoning system; 51. Second driving member; 52. Cylinder bottle grabbing arm; 521. Gripper; 5211. Accommodating groove; 5212. Adsorption hole; 5213. Vacuuming hole; 522. Positioning cylinder; 523. Sliding rod; 524. Limiting pin; 53. Second rotating arm; 54. Second base;

[0085] 6. Second bracket; 7. Shell; 71. Paper box loading port; 72. Packing box discharging port; 73. Opening and closing door. DETAILED DESCRIPTION

[0086] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0087] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0088] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath", and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.

[0089] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "left", "right", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and do not have special meanings.

[0090] The embodiment of the present utility model provides an automatic packaging device for vials, such as Figures 1 - 12 , the automatic packaging device for vials includes a vial feeding system 1, a sorting system 2, a carton feeding system 3, a plastic tray feeding system 4, and a boxing system 5. Among them, the vial feeding system 1 is used to convey and feed vials 100 to the sorting system 2. The sorting system 2 is used to receive the vials 100 and align multiple vials 100 into multiple rows and columns, so that the boxing system 5 can grab multiple rows and columns of vials 100 at one time and place the vials 100 on the plastic trays 300 inside the cartons 200. The carton feeding system 3 is used to open the folded cartons 200 and convey them to the boxing area; the plastic tray feeding system 4 is used to place the plastic trays 300 inside the cartons 200.

[0091] such as Figures 1 - 3As shown in the figure, the vial feeding system 1 feeds the vials 100 into the sorting system 2 along the X direction. The sorting system 2 continues to convey the vials 100 along the X direction and arranges the vials 100 in a multi-row and multi-column formation in the X and Y directions. The carton feeding system 3 and the plastic tray feeding system 4 are arranged at intervals along the X direction and are located on one side of the sorting system 2. The cartoning system 5 is arranged at one end of the sorting system 2 to facilitate grasping the multi-row and multi-column vials 100 and loading them into the plastic tray 300. The above is conducive to reasonable design and layout, saving space and reducing the moving distance of the vials 100, cartons 200 and plastic trays 300, thereby improving the packaging efficiency. The automatic vial packaging equipment provided by the present utility model realizes the automatic feeding of the vials 100 through the vial feeding system 1 and the sorting system 2, and can arrange multiple vials 100 in a multi-row and multi-column formation, so as to cooperate with the cartons 200 and plastic trays 300 for packaging. The number of rows and columns of the multi-row and multi-column formation is preset to match the plastic trays 300 and cartons 200. By respectively feeding, opening and delivering the cartons 200 through the carton feeding system 3 and feeding and placing the plastic trays 300 into the cartons 200 through the plastic tray feeding system 4, it is conducive to realizing the synchronous operation of feeding the vials 100, feeding the cartons 200 and feeding the plastic trays 300, and improving the packaging efficiency. The cartoning system 5 grasps the multi-row and multi-column vials 100 and places the vials 100 on the plastic trays 300 in the cartons 200, placing the multi-row and multi-column vials 100 at one time, greatly improving the packaging efficiency. The automatic vial packaging equipment of the present utility model only needs to manually place and supplement the vials 100, manually supplement the cartons 200 and supplement the plastic trays 300 in the vial feeding system 1, and the rest are all automatically controlled, greatly reducing the labor and improving the efficiency of the packaging line.

[0092] In some embodiments, the vial feeding system 1 includes a first bracket 11, a turntable 12, a guide plate 13, and a vial feeding channel 14. Among them, the turntable 12 is rotatably installed on the first bracket 11, and the turntable 12 can rotate around its central axis. The vials 100 on the turntable 12 gradually move to the edge of the turntable 12 under the action of centrifugal force for conveying. The guide plate 13 is arranged above the turntable 12 and extends along the radial direction of the turntable 12. The vials 100 move towards the edge of the turntable 12 under the action of the guide plate 13; generally, the guide plate 13 does not contact the surface of the turntable 12, and the distance between the end of the guide plate 13 facing the edge of the turntable 12 and the edge of the turntable 12 is set according to the outer diameter of the vial 100 to ensure that the vials 100 conveyed by the turntable 12 to the vial feeding channel 14 are in a single queue. The vial feeding channel 14 is the provider of support and transmission power for the vials 100. The vial feeding channel 14 extends along the tangential direction (X direction in this embodiment) of the turntable 12 at the discharge end of the turntable 12. One end of the vial feeding channel 14 communicates with the turntable 12 to receive the vials 100 and convey the vials 100 to the sorting system 2. In some embodiments, the end of the guide plate 13 facing the edge of the turntable 12 has a convex arc section 131, and the vial 100 can move along the convex arc side of the convex arc section 131. The convex arc section 131 is conducive to guiding the vial 100 towards the edge of the turntable 12 and reducing the falling rate of the vial 100.

[0093] In some embodiments, baffles 15 are provided on both sides of the vial feeding channel 14 along the conveying direction of the vials 100, and the vials 100 are conveyed while abutting between the baffles 15. As Figure 2 shown, the baffles 15 limit the vial feeding channel 14 to a single-channel structure along both sides of the vial feeding channel 14, which can prevent the vials 100 from falling. The baffles 15 are fixed on the first bracket 11, one end of the baffles 15 is connected to the discharge end of the turntable 12, and the other end is connected to the sorting system 2.

[0094] In some embodiments, there are two installation methods for the guide plate 13. The first method is that one end of the guide plate 13 is provided with a fixed shaft 132, and the central axis of the turntable 12 is provided with a through hole. The fixed shaft 132 passes through the through hole and is connected to the first bracket 11. This method has fewer structural parts, lower component costs, and is conducive to controlling the concentricity between the guide plate 13 and the turntable 12. The second method is that the guide plate 13 is suspended above the turntable 12 through a suspension. This form is not shown in the drawings. The suspension can be fixed on the first bracket 11 and suspended above the turntable 12. The guide plate 13 is fixed on the suspension. One end of the guide plate 13 is aligned with the center of the turntable 12, and the other end extends in the radial direction of the turntable 12 for guiding. Through the suspension method, it is more conducive to the guide plate 13 to be suspended on the surface of the turntable 12 to avoid contact interference and jamming between the two.

[0095] When making supplementary explanations, such as Figure 2 As shown, a notch is provided at the edge of the turntable 12. A feeding plate 121 is connected at the notch, and a pressing plate 122 is detachably arranged on the notch (a handle is provided on the pressing plate 122 for easy operation of the pressing plate 122). When replenishing the vials 100, first place the vials 100 on the feeding plate 121, and then open the pressing plate 122, so that multiple vials 100 can be pushed into the turntable 12 at one time, improving the feeding efficiency. When the vials 100 are rotated and fed on the turntable 12, the pressing plate 122 is pressed against the notch for sealing.

[0096] In some embodiments, in combination with Figures 3 - 5 , the sorting system 2 includes a single track 21, a diversion track 22 and a sorting tray 23. The single track 21, the diversion track 22 and the sorting tray 23 are arranged in sequence along the X direction. Among them, the single track 21 includes a plurality of hinged sub-tracks 211. One end of the plurality of sub-tracks 211 is connected to the output end of the vial feeding system 1 to receive and convey the vials 100, and the other end of the plurality of sub-tracks 211 can swing to change the conveying direction; as Figure 4 shown, the plurality of sub-tracks 211 are connected by a rotating shaft 212. The sub-tracks 211 can rotate in the XY plane to change the conveying direction of the vials 100. The end of a sub-track 211 connected to the vial feeding channel 14 is fork-shaped and can be inserted into two baffles 15 on both sides of the vial feeding channel 14 for staggered connection. The vials 100 enter the vial feeding channel 14 in sequence under the driving of the rotation of the turntable 12 and then enter the single track 21 in sequence. There are a plurality of diversion tracks 22, and each diversion track 22 is arranged along the conveying direction of the vials 100 (the X direction in this embodiment). The plurality of diversion tracks 22 are parallel to each other. The single track 21 can be connected to any one of the diversion tracks 22 when swinging, and thus can convey the vials 100 to the plurality of diversion tracks 22 in sequence; the sorting tray 23 is provided with a plurality of die slots 231. The plurality of die slots 231 are arranged in sequence along the Y direction and are parallel to each other. Each die slot 231 can accommodate a plurality of vials 100. The vials 100 are collected on the sorting tray 23 and arranged in multiple rows and columns.

[0097] Such as Figure 4, during the rotation or swing of the sub-track 211 of the single track 21, separate conduction and feeding with multiple shunt tracks 22 are realized, and the number of vials 100 on each shunt track 22 is supplied according to the quantity requirements of multiple rows and columns. Among them, the width of the shunt track 22 is adjustable to adapt to vials 100 of different specifications. The sorting tray 23 is detachable and replaceable, and the sizes and quantities of the die slots 231 on different sorting trays 23 are different to adapt to vials 100 of different specifications. Through the above sorting system 2, multiple vials 100 are collected on the sorting tray 23 and form multiple rows and columns on the sorting tray 23. The multiple rows and columns respectively correspond to the quantity of the die slots 231 and the quantity of vials 100 in the die slots 231. After the quantity is met, the packing system 5 grabs multiple rows and columns of vials 100 at one time for packing. It can be understood that setting the sorting tray 23 to match the capacities of the paper box 200 and the plastic tray 300 is conducive to realizing the one-time packing and packaging of the paper box 200 and the plastic tray 300 and improving the packing efficiency. It should be added that among the multiple sub-tracks 211, one sub-track 211 connected to the shunt track 22 is connected to the output end of the track driving member 25. The track driving member 25 is used to drive the sub-track 211 to align and convey the vials 100 with multiple shunt tracks 22 respectively. While the end of this sub-track 211 moves, the front end drives the adjacent sub-track 211 to rotate or swing, thereby realizing the control of the conveying direction of the vials 100. The track driving member 25 can be a cylinder, which is convenient for accurately controlling the moving distance. In some embodiments, an adjusting track 16 is further provided between the vial feeding channel 14 and the single track 21 for connecting and conveying the vials 100. The width of the adjusting track 16 is adjustable to accurately convey the vials 100 to the single track 21 according to vials 100 of different specifications and reduce the number of toppled vials.

[0098] In some embodiments, the sorting system 2 further includes a first conveyor belt 24. The conveying direction of the first conveyor belt 24 is along the X direction. The single track 21 and the shunt tracks 22 are sequentially arranged above the first conveyor belt 24 along the X direction. The first conveyor belt 24 can drive the vials 100 to move along the single track 21 and the shunt tracks 22.

[0099] In this embodiment, the first conveyor belt 24 provides conveying power for the vials 100 and is used to support the vials 100. The first conveyor belt 24 can prevent the vials 100 from being blocked and affecting the conveying.

[0100] In some embodiments, the shunt track 22 includes a track rod 221, a track plate 222 and a locking piece 223. There are at least two track rods 221, at least two track rods 221 are arranged at intervals along the X direction, and each track rod 221 is extended along the Y direction; there are multiple track plates 222, multiple track plates 222 are connected to the track rod 221 and arranged at intervals, each track plate 222 is extended along the X direction, and a shunt track 22 is formed between any two adjacent track plates 222; the locking piece 223 is connected to the track rod 221 and can be locked at any position on the track rod 221, there are multiple locking pieces 223, and multiple locking pieces 223 are arranged one-to-one with multiple track plates 222 to fix the track plate 222 to the track rod 221.

[0101] Combination Figure 4 and Figure 5 As shown, in this embodiment, two track rods 221 are provided, and a plurality of track plates 222 and a plurality of locking members 223 are alternately inserted on the track rod 221. The track plates 222 are locked at set positions on the track rod 221 by the locking members 223 to obtain a diversion track 22 of a desired width, so as to be suitable for vials 100 of different specifications and improve the versatility of the automated packaging equipment for vials. In this embodiment, the locking member 223 is a split structure and the two split structures are locked during installation to achieve a fixed connection between the locking member 223 and the track rod 221. The track plate 222 and the locking member 223 are locked and connected by a connecting member to achieve position fixation. The connecting member can be a screw or a bolt, etc., which is convenient for disassembly and assembly.

[0102] In some embodiments, a ruler or scale is provided on the track rod 221 , so that the spacing between the track plates 222 can be precisely adjusted according to the specifications of the vial 100 .

[0103] In some embodiments, the material sorting system 2 also includes multiple detection electric eyes, at least some of the detection electric eyes are arranged above the position between the single track 21 and the diversion track 22, at least some of the detection electric eyes are arranged at intervals above the diversion track 22, and at least some of the detection electric eyes are arranged above the material sorting tray 23.

[0104] In this embodiment, detection photoelectric eyes are respectively provided at one ends of the respective mold grooves 231 on the material sorting tray 23 facing the diversion track 22, and a detection photoelectric eye is provided at each end of each diversion track 22. During the material sorting process of the vials 100, when the above detection photoelectric eyes all detect an object, it indicates that the material sorting tray 23 has completed material sorting and the number of vials 100 is sufficient, and the box loading step can be carried out. In addition, when at least one of the two detection photoelectric eyes above the diversion track 22 does not detect an object, it indicates that the number of vials 100 in the diversion track 22 is insufficient, and the single track 21 needs to be rotated to switch the feeding until both detection photoelectric eyes detect an object. When the single track 21 separately replenishes and conveys the vials 100 to the diversion track 22, there is a risk of bottle inversion. When the single track 21 changes tracks, the vials 100 that have fallen between the front end of the single track 21 and the diversion track 22 may be crushed. Therefore, in this embodiment, a detection photoelectric eye is provided above the position between the single track 21 and the diversion track 22. When the detection photoelectric eye detects an object, it indicates that bottle inversion has occurred. At this time, the machine stops and alarms to avoid greater breakage of the inverted vials 100.

[0105] In some embodiments, the carton feeding system 3 includes a carton bin 31, a carton suction mechanism 32, and a carton conveying mechanism 33. The carton bin 31 is used to place the folded cartons 200 and feed them one by one for box loading. The carton suction mechanism 32 includes a first guide rail 321 and a first carton suction arm 322. The first guide rail 321 is arranged along the Y direction. One end of the first carton suction arm 322 is slidably connected to the first guide rail 321, and a first suction cup 323 is provided at the other end of the first carton suction arm 322. The first suction cup 323 can adsorb the carton 200 and drive the carton 200 to move along the Y direction. The carton conveying mechanism 33 includes a second guide rail 331 and a second carton suction arm 332. The second guide rail 331 is arranged along the X direction. One end of the second carton suction arm 332 is slidably connected to the second guide rail 331, and a second suction cup 333 is provided at the other end of the second carton suction arm 332. The second suction cup 333 can adsorb the carton 200 and drive the carton 200 to move along the X direction.

[0106] As Figure 6 shown, the carton bin 31 includes a third conveyor belt 311 that conveys along the Y direction. The folded cartons 200 are conveyed from one end to the other end through the third conveyor belt 311 (in this embodiment, from the outside of the housing 7 to the inside). Support plates 312 are separately provided on both sides of the third conveyor belt 311 along the Y direction. A limiting plate 313 is movably connected above the support plates 312. The two sides of the carton 200 along the X direction can be clamped between the two limiting plates 313. Specifically, an adjusting member 314 is threadedly connected to the support plate 312. The adjusting member 314 can be a screw rod or a bolt. A limiting hole is provided on the limiting plate 313 opposite to the adjusting member 314. The adjusting member 314 is inserted into the limiting hole. When the adjusting member 314 is screwed into or out of the support plate 312, the distance between the two limiting plates 313 can be adjusted to adapt to cartons 200 of different sizes and specifications.

[0107] Combination Figure 4 and Figure 7 As shown, the first guide rail 321 of the box suction mechanism 32 is arranged along the Y direction on one side of the paper box bin 31 along the X direction, and the first box suction arm 322 is slidably arranged on the side of the first guide rail 321 facing the paper box bin 31. The first suction cup 323 is arranged at the end of the first box suction arm 322 away from the first guide rail 321. The first suction cup 323 can absorb and fix the paper box 200, and then the paper box 200 can be grasped, moved and transported along the Y direction through the first box suction arm 322. Among them, the sliding movement of the first box suction arm 322 is automatically controlled by the box suction drive. The box suction drive can use a cylinder to accurately control the stroke. It is additionally explained that, Figure 5 and Figure 6 As shown, a support rod 315 is provided on the paper box bin 31 in the direction toward the first box suction arm 322, and the support rod 315 is arranged opposite to the folded side wall of the paper box 200. When the first box suction arm 322 drives the paper box bin 31 to move along the Y direction, the folded side wall contacts the support rod 315 and under the action of the support rod 315, the paper box 200 can be unfolded into a three-dimensional structure.

[0108] Combination Figure 4 and Figure 8 As shown, the second guide rail 331 of the box feeding mechanism 33 is arranged along the X direction, and both ends of the first guide rail 321 cross the first suction cup 323 of the box suction mechanism 32 along the X direction. When the first box suction arm 322 slides to the farthest end of the first guide rail 321 from the paper box bin 31, the second guide rail 331 is located between the paper box bin 31 and the first box suction arm 322 along the Y direction. Initially, the second box suction arm 332 is located at one end of the second guide rail 331 and the second suction cup 333 faces one side of the paper box 200. After the first suction cup 323 on the first box suction arm 322 grabs the paper box 200 to the farthest end, the second box suction arm 332 moves toward the paper box 200 along the X direction ( Figure 4 The second suction cup 333 on the second suction box arm 332 absorbs and drives the paper box 200 to continue moving along the X direction, and delivers the paper box 200 to the box loading area.

[0109] In some embodiments, the carton loading system 3 also includes a carton chain 34, which is extended along the X direction and connected to the box feeding mechanism 33. The box loading area is arranged on the carton chain 34, and the carton chain 34 can transport the packaging boxes obtained after box loading to the packaging box outlet 72.

[0110] like Figure 4 and Figure 9As shown, the carton loading area is set on the carton chain 34. The carton feeding mechanism 33 can feed the carton 200 to the position of the carton loading area on the carton chain 34. The carton chain 34 is driven in a stepping manner. When loading the vial 100 into the carton, the position of the carton 200 is fixed differently. After the loading is completed, the carton chain 34 drives the carton 200 to move along the X direction to the end away from the carton feeding mechanism 33 and collect it at the packaging box discharge port 72, completing one packaging. The carton chain 34 can be driven and controlled by a stepping motor.

[0111] In some embodiments, the carton chain 34 includes a bottom plate 341, a second conveyor belt 342, and a spreading component 343. The bottom plate 341 extends along the X direction, and the carton 200 and the packaged box can be moved and conveyed on the bottom plate 341. There are at least two second conveyor belts 342, and at least two second conveyor belts 342 are respectively arranged on both sides of the bottom plate 341. A push plate 344 is provided on the second conveyor belt 342 to limit the carton 200. After the carton feeding mechanism 33 sends the carton 200 to the bottom plate 341 of the carton chain 34, the side of the carton 200 facing away from the second suction cup 333 on the carton feeding mechanism 33 can abut against the push plate 344 and stop at the loading area under the stepping drive of the second conveyor belt 342. Among them, a position detection mechanism can be set in the loading area to detect and judge the position of the carton 200, or the stepping displacement of the second conveyor belt 342 can be controlled by the stepping drive mechanism of the second conveyor belt 342 so that the carton 200 reaches the loading area.

[0112] The spreading component 343 is arranged on one side of the bottom plate 341 and is located in the loading area. The spreading component 343 is used to ensure that the carton 200 is in an open state. As Figure 9 shown, after the carton 200 is unfolded and reaches the loading area, the carton feeding mechanism 33 withdraws. At this time, in order to ensure the open state of the carton 200, the spreading component 343 is set to limit the two sides and the top cover of the carton 200, which can ensure that the carton 200 is in an ideal open state for placing the plastic tray 300.

[0113] In some embodiments, there are multiple push plates 344, and the multiple push plates 344 are arranged at intervals along the conveying direction of the second conveyor belt 342.

[0114] As Figure 9 shown, in this embodiment, two second conveyor belts 342 are respectively arranged on both sides of the bottom plate 341. The two second conveyor belts 342 are arranged along the Z direction. Push plates 344 are simultaneously arranged at relative positions on the two second conveyor belts 342 on each side. The push plates 344 can limit the carton 200 along the Z direction so that the carton 200 is evenly stressed.

[0115] In some embodiments, as Figure 9The opening assembly 343 includes a top cover stopper 3431 and a side wall stopper 3432. The top cover stopper 3431 is arranged on one side of the bottom plate 341 and can press the top cover of the paper box 200 toward the side away from the bottom plate 341; specifically, the top cover stopper 3431 is set to be rotatable. When it does not reach the box loading area, the top cover of the paper box 200 extends along the Z direction, and contact deformation is likely to occur during box loading, which affects the box loading. Therefore, the top cover stopper 3431 is set in the box loading area, and the top cover stopper 3431 can be rotated and / or moved to press the top cover. Specifically, the top cover stopper 3431 can rotate toward the top cover and move toward the side away from the paper box 200 after the top cover is sleeved to expand the top cover to a certain angle, which is convenient for box loading. The rotation and movement of the top cover stopper 3431 can be automatically controlled by a stopper driving member, and the stopper driving member can be a rotating output motor and a moving output motor.

[0116] There are two side wall blocking rods 3432, which are rotatably arranged on the other side of the bottom plate 341 and can respectively open the two side covers or side walls of the paper box 200. Figure 9 As shown, the side wall stopper 3432 and the top cover stopper 3431 are arranged on both sides of the bottom plate 341 opposite to each other, and the two side wall stopper bars 3432 respectively support the inner walls of the two side walls of the paper box 200 to ensure that the paper box 200 is in a fully opened state. The side wall stopper bars 3432 are rotatably arranged on both sides of the bottom plate 341, and can be rotated away from the paper box 200 after the box is loaded to avoid the box loading action. The side wall stopper bars 3432 are arranged close to the bottom wall of the paper box 200. The side wall stopper bars 3432 can be controlled to rotate by an automatic driving mechanism to facilitate automatic control.

[0117] In some embodiments, the plastic tray loading system 4 includes a plastic tray 41, a plastic tray grabbing assembly 42 and a plastic tray feeding assembly 43. A plurality of plastic trays 300 are stacked on the plastic tray 41 along the Z direction. The top of the plastic tray 41 is open for replenishing plastic trays 300, and the bottom of the plastic tray 41 is open for providing plastic trays 300 for boxing to the plastic tray grabbing assembly 42; the plastic tray grabbing assembly 42 is arranged above the plastic tray 41, and the plastic tray grabbing assembly 42 is used to grab the lowest plastic tray 300 and move it to a designated position along the X direction, so as to cooperate with the plastic tray feeding assembly 43 to transfer the plastic tray 300; the plastic tray feeding assembly 43 is used to absorb the plastic tray 300 at the designated position and place it in the paper box 200 in the boxing area.

[0118] like Figure 2 and Figure 10 The plastic bracket 41 is arranged outside the shell 7 to facilitate timely observation and replenishment of the plastic bracket 300, and can reduce the internal space structure of the shell 7, which is convenient for repair and maintenance. A mounting position is recessed at an angle of the shell 7 for setting the plastic bracket 41, and a plastic bracket 300 feeding port is arranged on the shell 7 corresponding to the bottom of the plastic bracket 41 to connect the inside and outside of the shell 7.

[0119] In some embodiments, the plastic tray holder 41 includes a plurality of vertical rods 411 and a plurality of abutting members 412. The plurality of vertical rods 411 enclose to form a frame to limit the plastic tray 300 within the frame; the plurality of abutting members 412 abut against the circumferential edges of the plurality of plastic trays 300 along the X direction or the Y direction.

[0120] As Figure 10 shown, in this embodiment, the plastic tray 300 is rectangular. The plurality of vertical rods 411 enclose to form a frame with a rectangular cross-section, and the plastic trays 300 are stacked along the setting direction, i.e., the Z direction, within the frame. The plurality of abutting members 412 respectively abut against the outer sides of the plurality of vertical rods 411 to fix the plurality of vertical rods 411, and facilitate adjusting the positions of the vertical rods 411 to obtain a frame with adjustable cross-sectional dimensions for use in conjunction with plastic trays 300 of different specifications. In some embodiments, the bottoms of the vertical rods 411 are fixed on a plurality of fixing plates 413, and the plurality of fixing plates 413 are slidably connected to the plastic tray base 414. The plastic tray base 414 is fixedly connected to the housing 7 or the second bracket 6. The abutting members 412 can drive the plurality of fixing plates 413 to move relative to each other through a cylinder to adjust the dimensions of the frame. Further, connecting plates can be selectively added along the Z direction on the outer sides of the vertical rods 411 to improve the stability of the plastic tray holder 41.

[0121] In some embodiments, the plastic tray grasping assembly 42 includes a third guide rail 421 and a grasping assembly 422. The third guide rail 421 is arranged below the plastic tray holder 41 along the X direction; one end of the grasping assembly 422 is slidably connected to the third guide rail 421, and the other end of the grasping assembly 422 can adsorb and grasp the plastic tray 300 and drive the plastic tray 300 to move along the third guide rail 421 to a designated position.

[0122] As Figure 2 and Figure 10 shown, the bottom end of the grasping assembly 422 is slidably connected to the third guide rail 421. The grasping assembly 422 includes a lifting driving cylinder and an adsorption part. When the grasping assembly 422 slides to the bottom end of the plastic tray holder 41, the lifting driving cylinder drives the adsorption part to rise to adsorb and grasp the plastic tray 300, and then the lifting driving cylinder drives the adsorption part to descend. The grasping assembly 422 slides along the third guide rail 421 to the outside of the plastic tray 300 to facilitate transferring the plastic tray 300 to the plastic tray feeding assembly 43. The adsorption part uses a vacuum adsorption method to grasp the plastic tray 300. In some embodiments, when the lifting driving cylinder drives the adsorption part to rise to grasp the plastic tray 300, the abutting members 412 move away from each other to release the plastic tray 300. After the lifting driving cylinder drives the plastic tray 300 to descend by a position equal to the thickness of one plastic tray 300, the abutting members 412 move relatively closer again to abut and fix the plastic tray 300; then the lifting driving cylinder drives the plastic tray 300 grasped by the adsorption part to continue descending. In some embodiments, the grasping assembly 422 is driven to slide by a cylinder.

[0123] In some embodiments, the plastic tray feeding assembly 43 includes a first driving member 431 and a plastic tray grasping arm 432. The first driving member 431 is rotatably disposed between the cartoning area and the plastic tray grasping assembly 42. The first driving member 431 can rotate between a designated position and the cartoning area to transfer the plastic tray 300 at the designated position to the cartoning area for cartoning. The plastic tray grasping arm 432 is disposed at the end of the first driving member 431. The first driving member 431 can drive the plastic tray grasping arm 432 to move along the Z direction. The plastic tray grasping arm 432 can grasp the plastic tray 300 at the designated position and release the plastic tray 300 when the plastic tray 300 is placed at the bottom of the paper box 200.

[0124] As Figure 2 and Figure 11 shown, the first driving member 431 is rotatably connected to the first base 434 through a first rotating arm 433. The bottom end of the first base 434 is fixedly connected to the housing 7 or the second bracket 6. The number of the first rotating arms 433 can be selected according to the positions of the designated position and the cartoning area to obtain a suitable rotation angle and rotation distance. The first rotating arm 433 is rotatably connected to the first base 434. The first driving member 431 is fixedly connected to or rotatably connected to the first rotating arm 433. The output end of the first driving member 431 is connected to the plastic tray grasping arm 432. The first driving member 431 drives the plastic tray grasping arm 432 to move up and down. The plastic tray grasping assembly 42 can grasp the plastic tray 300 by adsorption and release the plastic tray 300 by desorption.

[0125] In some embodiments, the cartoning system 5 includes a second driving member 51 and a vial grasping arm 52. The second driving member 51 is rotatably disposed between the cartoning area and the sorting system 2. The second driving member 51 can rotate between the sorting system 2 and the cartoning area. The vial grasping arm 52 is disposed at the output end of the second driving member 51. The second driving member 51 can drive the vial grasping arm 52 to move along the Z direction. The vial grasping arm 52 can grasp multiple rows and multiple columns of vials 100 and release the vials 100 after the vials 100 are placed in the plastic tray 300.

[0126] As Figure 2 and Figure 12As shown, the cartoning system 5 is disposed between the sorting tray 23 of the sorting system 2 and the cartoning area. The rotation of the second driving member 51 can drive the multi-row and multi-column vials 100 to switch positions between the sorting tray 23 and the cartoning area to perform cartoning and resetting actions. Specifically, the second driving member 51 is rotatably disposed on the second base 54 through the second rotating arm 53. The second base 54 is fixedly disposed on the housing 7 or fixed on the second bracket 6. The second rotating arm 53 is rotatably connected to the second base 54. The second driving member 51 is fixedly connected or rotatably connected to the second rotating arm 53, and the rotation axes are all along the Z direction. Initially, the output end of the second driving member 51 is in a contracted or raised state. After the vials 100 are sorted and lined up, the second driving member 51 drives the vial gripper arm 52 to descend and grasp the multi-row and multi-column vials 100 at one time. Then, the second driving member 51 rotates towards the cartoning area under the rotation action of the second rotating arm 53. When the multi-row and multi-column vials 100 are located directly above the carton 200, the second driving member 51 drives the vial gripper arm 52 to descend and place them on the plastic tray 300 inside the carton 200. Among them, a gripper 521 is provided at the end of the vial gripper arm 52. The gripper 521 is arranged in multiple rows. In this embodiment, five rows of grippers 521 are adopted, and each row of grippers 521 can grasp five vials 100, realizing the one-time grasping of the five-row and five-column vials 100.

[0127] The spacing between the multi-row grippers 521 is adjustable to be suitable for adjusting according to the specification size of the plastic tray 300. As Figures 12 - 14 shown, each row of grippers 521 is a strip-shaped gripper row. At least one column of receiving grooves 5211 is provided at the bottom end of the gripper 521. Each column includes a plurality of receiving grooves 5211. Furthermore, multiple grippers 521 can form multi-row and multi-column receiving grooves 5211 to grasp the multi-row and multi-column vials 100. An adsorption hole 5212 is provided at the bottom of the receiving groove 5211. The adsorption hole 5212 can adsorb and fix the vial 100 in the receiving groove 5211. A vacuum hole 5213 is provided at one end of the gripper 521. The vacuum hole 5213 is connected to the adsorption hole 5212 and a vacuum pump to realize the operation of adsorbing and grasping the vial 100. A positioning cylinder 522 is provided on one side of the vial gripper arm 52. The output end of the positioning cylinder 522 is connected to one of the grippers 521. Through holes are provided at both ends of the multiple grippers 521 for passing through and slidably mounting on the slide bar 523. A limiting convex ring is provided at one end of the slide bar 523. The positioning cylinder 522 is provided at the other end of the slide bar 523. The output end of the positioning cylinder 522 is parallel to the slide bar 523. A limiting through hole is provided at the top end of the gripper 521. The limiting through hole is a long slot hole. A limiting pin 524 is passed through and connected in the limiting through holes of two adjacent grippers 521. As Figure 13, both ends of the limit pin 524 have limit heads to limit the maximum distance between two adjacent grippers 521. When the output end of the positioning cylinder 522 extends, multiple grippers 521 approach each other at the limit convex ring of the slide bar 523 to reduce the distance between multiple rows of grippers 521 to adapt to the plastic tray 300 (the plastic tray 300 is the abbreviation of the plastic pallet, and the plastic pallet is provided with mounting holes for the vials 100. In this embodiment, it is a 5×5 plastic tray 300). Conversely, when the output end of the positioning cylinder 522 contracts, it drives one gripper 521 connected thereto to slide on the slide bar 523. When two adjacent grippers 521 slide to abut against the ends of the limit pin 524 respectively, there is a maximum distance between the two grippers 521, and the positioning cylinder 522 stops contracting. In this process, the distance adjustment between multiple grippers 521 is realized.

[0128] In some embodiments, the vial automatic packaging device further includes a second bracket 6 and a housing 7 provided on the second bracket 6. At one end of the housing 7 along the X direction, there is a vial 100 feeding port, at the other end along the X direction, there is a packaging box discharging port 72, on one side along the Y direction, there is a paper box feeding port 71, and the plastic tray bracket 41 of the plastic tray feeding system 4 is provided outside the housing 7.

[0129] As Figure 1 and Figure 2 shown, by setting the housing 7, the sorting system 2, the paper box feeding system 3, the plastic tray feeding system 4 and the boxing system 5 are all arranged inside the housing 7. The vial feeding system 1 is connected and fed to the sorting system 2 inside the housing 7 through the vial 100 feeding port on the housing 7. The paper box feeding system 3 and the plastic tray feeding system 4 respectively replenish the paper boxes 200 and the plastic trays 300 through the paper box feeding port 71 and the plastic tray bracket 41 on the housing 7. The paper box 200 packed with the vials 100 is guided to the outside of the housing 7 through the packaging box discharging port 72, which is convenient for collection. Thus, the number of manual packaging personnel is greatly reduced, and it is more conducive to the management and environmental control of the vial 100 packaging site. Further, in order to facilitate maintenance and installation, an opening and closing door 73 is provided on the housing 7.

[0130] It should be further noted that, in some embodiments, both the paper box feeding system 3 and the plastic tray feeding system 4 also include detection photoelectric eyes, which are used to detect the quantities of the paper boxes 200 and the plastic trays 300 and issue a replenishment prompt when the quantities are insufficient to ensure the smooth operation of the vial automatic packaging device.

[0131] Obviously, the above embodiments of the present utility model are merely examples for clearly illustrating the present utility model, rather than limitations on the implementation manners of the present utility model. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present utility model. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the claims of the present utility model.

Claims

1. Automatic packaging equipment for vials, characterized in that: include: A vial loading system (1) for conveying and loading vials (100); A material sorting system (2), the material sorting system (2) is used to receive the vials (100) and arrange the vials (100) into multiple rows and columns; A carton loading system (3), the carton loading system (3) being used to open the folded carton (200) and convey it to a carton loading area; A plastic tray loading system (4), the plastic tray loading system (4) being used to place the plastic tray (300) in the paper box (200); A cartoning system (5) is used to grab multiple rows and columns of the vials (100) and place the vials (100) on the plastic tray (300) in the paper box (200).

2. The automatic packaging equipment for vials according to claim 1 is characterized in that: The vial feeding system (1) comprises: A first bracket (11); a turntable (12), the turntable (12) being rotatably mounted on the first bracket (11), and the turntable (12) being capable of rotating around its central axis; a guide plate (13), the guide plate (13) being arranged above the turntable (12) and extending in a radial direction of the turntable (12), the vial (100) moving toward the edge of the turntable (12) under the action of the guide plate (13); A vial loading channel (14), wherein the vial loading channel (14) extends along a tangential direction of the turntable (12) and is arranged at a discharge end of the turntable (12), and one end of the vial loading channel (14) is connected to the turntable (12) to receive the vial (100) and transport the vial (100) to the material handling system (2).

3. The automatic packaging equipment for vials according to claim 2 is characterized in that: One end of the guide plate (13) facing the edge of the turntable (12) has a convex arc section (131), and the vial (100) can move along the convex arc side of the convex arc section (131).

4. The automatic packaging equipment for vials according to claim 2, characterized in that: Baffles (15) are provided on both sides of the vial loading channel (14) along the conveying direction of the vial (100), and the vial (100) is conveyed while abutting against between the baffles (15).

5. The automatic packaging equipment for vials according to claim 2, characterized in that: A fixed shaft (132) is provided at one end of the guide plate (13), a through hole is provided at the central axis of the turntable (12), and the fixed shaft (132) passes through the through hole and is connected to the first bracket (11).

6. The automatic packaging equipment for vials according to claim 2, characterized in that: The guide plate (13) is suspended above the turntable (12) via a suspension.

7. The automatic packaging equipment for vials according to claim 1, characterized in that: The material handling system (2) comprises: A single track (21), the single track (21) comprising a plurality of mutually hinged sub-tracks (211), one end of the plurality of sub-tracks (211) being connected to the output end of the vial loading system (1) to receive and transport the vial (100), and the other end of the plurality of sub-tracks (211) being able to swing to change the transport direction; A shunt track (22), wherein a plurality of shunt tracks (22) are provided, the plurality of shunt tracks (22) are parallel to each other, and the single track (21) can be connected with any one of the shunt tracks (22) when swinging; A material sorting tray (23), wherein the material sorting tray (23) is provided with a plurality of mold grooves (231), the plurality of mold grooves (231) are arranged corresponding to the plurality of diversion tracks (22), and the vials (100) are collected on the material sorting tray (23) and arranged in a plurality of rows and columns.

8. The automatic packaging equipment for vials according to claim 7, characterized in that: The material handling system (2) further comprises: A first conveyor belt (24), wherein the conveying direction of the first conveyor belt (24) is along the X direction, the single track (21) and the diversion track (22) are arranged in sequence above the first conveyor belt (24) along the X direction, and the first conveyor belt (24) can drive the vials (100) to move along the single track (21) and the diversion track (22).

9. The automatic packaging equipment for vials according to claim 8, characterized in that: The diversion track (22) comprises: Track rods (221), at least two of the track rods (221) are provided, at least two of the track rods (221) are arranged at intervals along the X direction, and each of the track rods (221) is extended along the Y direction; the X direction and the Y direction are perpendicular to each other; A track plate (222), wherein a plurality of the track plates (222) are provided, and the plurality of track plates (222) are all connected to the track rod (221) and arranged at intervals, and each track plate (222) is extended along the X direction; A locking member (223), wherein the locking member (223) is connected to the track rod (221) and can be locked at any position on the track rod (221), and a plurality of the locking members (223) are provided, and the plurality of the locking members (223) are arranged in a one-to-one correspondence with the plurality of the track plates (222) so as to fix the track plates (222) to the track rod (221).

10. The automatic packaging equipment for vials according to claim 9, characterized in that: The track rod (221) is provided with a scale or graduations.

11. The automatic packaging equipment for vials according to claim 7, characterized in that: The material sorting system (2) also includes a plurality of detection electric eyes, at least some of which are arranged above the position between the single track (21) and the diversion track (22), at least some of which are arranged above the diversion track (22) at intervals, and at least some of which are arranged above the material sorting tray (23).

12. The automatic packaging equipment for vials according to claim 1, characterized in that: The carton feeding system (3) comprises: A carton bin (31), wherein the carton bin (31) is used to store folded cartons (200); A box suction mechanism (32), the box suction mechanism (32) comprising a first guide rail (321) and a first box suction arm (322), the first guide rail (321) being arranged along the Y direction, one end of the first box suction arm (322) being slidably connected to the first guide rail (321), the other end of the first box suction arm (322) being provided with a first suction cup (323), the first suction cup (323) being capable of sucking the paper box (200) and driving the paper box (200) to move along the Y direction; A box delivery mechanism (33), the box delivery mechanism (33) comprising a second guide rail (331) and a second box suction arm (332), the second guide rail (331) being arranged along the X direction, one end of the second box suction arm (332) being slidably connected to the second guide rail (331), the other end of the second box suction arm (332) being provided with a second suction cup (333), the second suction cup (333) being capable of sucking the paper box (200) and driving the paper box (200) to move along the X direction.

13. The automatic packaging equipment for vials according to claim 12, characterized in that: The carton feeding system (3) further comprises a carton chain (34), wherein the carton chain (34) is extended along the X direction and connected to the box feeding mechanism (33), the box loading area is arranged on the carton chain (34), and the carton chain (34) is capable of conveying the packaging boxes obtained after box loading to the packaging box discharge port (72).

14. The automatic packaging equipment for vials according to claim 13, characterized in that: The carton chain (34) comprises: A bottom plate (341), wherein the bottom plate (341) is extended along the X direction; a second conveyor belt (342), wherein at least two second conveyor belts (342) are provided, and the at least two second conveyor belts (342) are respectively provided on both sides of the bottom plate (341), and a push plate (344) is provided on the second conveyor belt (342) to limit the position of the paper box (200); An opening component (343), the opening component (343) is arranged on one side of the bottom plate (341) and located in the box loading area, and the opening component (343) is used to ensure that the paper box (200) is in an open state.

15. The automatic packaging equipment for vials according to claim 14, characterized in that: A plurality of push plates (344) are provided, and the plurality of push plates (344) are arranged at intervals along the conveying direction of the second conveyor belt (342).

16. The automatic packaging equipment for vials according to claim 14, characterized in that: The expansion assembly (343) comprises: A top cover stopper (3431), the top cover stopper (3431) being arranged on one side of the bottom plate (341) and being capable of pressing the top cover of the paper box (200) toward a side away from the bottom plate (341); Side wall blocking rods (3432), two side wall blocking rods (3432) are provided, and the two side wall blocking rods (3432) are rotatably arranged on the other side of the bottom plate (341) and can respectively prop open the two side covers of the paper box (200).

17. The automatic packaging equipment for vials according to claim 1, characterized in that: The plastic tray feeding system (4) comprises: A plastic bracket (41), on which a plurality of plastic brackets (300) are stacked along the Z direction; A plastic support grabbing assembly (42), the plastic support grabbing assembly (42) being arranged below the plastic support frame (41), the plastic support grabbing assembly (42) being used to grab the plastic support (300) at the bottom and move it to a designated position along the X direction; A plastic tray feeding component (43), wherein the plastic tray feeding component (43) is used to absorb the plastic tray (300) at a designated position and place it in the paper box (200) in the box loading area.

18. The automatic packaging equipment for vials according to claim 17, characterized in that: The plastic bracket (41) comprises: A plurality of vertical rods (411), wherein the plurality of vertical rods (411) are enclosed to form a frame to restrict the plastic support (300) to be located within the frame; A plurality of abutment members (412), wherein the plurality of abutment members (412) abut against the circumferential edges of the plurality of plastic supports (300) along the X direction or the Y direction.

19. The automatic packaging equipment for vials according to claim 17, characterized in that: The plastic support grabbing assembly (42) comprises: A third guide rail (421), the third guide rail (421) being arranged below the plastic bracket (41) along the X direction; A grabbing component (422), one end of which is slidably connected to the third guide rail (421), and the other end of which is capable of adsorbing and grabbing the plastic support (300) and driving the plastic support (300) to move along the third guide rail (421) to the designated position.

20. The automatic packaging equipment for vials according to claim 19, characterized in that: The plastic tray feeding assembly (43) comprises: A first driving member (431), the first driving member (431) is rotatably disposed between the box loading area and the plastic tray grabbing assembly (42), and the first driving member (431) can rotate between the designated position and the box loading area; A plastic tray grabbing arm (432), wherein the plastic tray grabbing arm (432) is arranged at the end of the first driving member (431), and the first driving member (431) can drive the plastic tray grabbing arm (432) to move along the Z direction, and the plastic tray grabbing arm (432) can grab the plastic tray (300) at a specified position and release the plastic tray (300) when the plastic tray (300) is placed at the bottom of the paper box (200).

21. The automatic packaging equipment for vials according to claim 1, characterized in that: The boxing system (5) comprises: A second driving member (51), the second driving member (51) being rotatably disposed between the box loading area and the material sorting system (2), and the second driving member (51) being capable of rotating between the material sorting system (2) and the box loading area; A vial grabbing arm (52), wherein the vial grabbing arm (52) is disposed at an output end of the second driving member (51), and the second driving member (51) is capable of driving the vial grabbing arm (52) to move along the Z direction, and the vial grabbing arm (52) is capable of grabbing multiple rows and columns of the vials (100) and releasing the vials (100) after the vials (100) are placed in the plastic tray (300).

22. The automatic packaging equipment for vials according to claim 21, characterized in that: A plurality of grippers (521) arranged in a row are provided at the end of the vial grabbing arm (52), and at least one column of receiving grooves (5211) is provided at the bottom end of each gripper (521), and each column includes a plurality of receiving grooves (5211) to form a plurality of rows of receiving grooves (5211) for grabbing the vials (100) in a plurality of rows and columns.

23. The automatic packaging equipment for vials according to claim 22, characterized in that: A positioning cylinder (522) is provided on one side of the vial grabbing arm (52), and the output end of the positioning cylinder (522) is connected to one of the grabbing hands (521). The plurality of grabbing hands (521) are slidably mounted on a slide bar (523). The output end of the positioning cylinder (522) is arranged along the length direction of the slide bar (523), and two adjacent grabbing hands (521) are connected via a limit pin (524). When the output end of the positioning cylinder (522) is When extended, the multiple rows of grippers (521) approach each other along the slide bar (523) and abut against one end of the slide bar (523) away from the positioning cylinder (522); when the output end of the positioning cylinder (522) contracts, it drives one of the grippers (521) connected thereto to slide on the slide bar (523), and when two adjacent grippers (521) slide to abut against the ends of the limit pins (524) respectively, the two grippers (521) have a maximum distance between them.

24. The automatic packaging equipment for vials according to claim 17, characterized in that: The automatic packaging equipment for syringe bottles further comprises a second bracket (6) and a shell (7) arranged on the second bracket (6); a syringe bottle loading port is arranged at one end of the shell (7) along the X direction, a packaging box discharge port (72) is arranged at the other end along the X direction, and a paper box loading port (71) is arranged at one side along the Y direction; and a plastic tray (41) of the plastic tray loading system (4) is arranged on the outer side of the shell (7).

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