Anti-collision device for automatic loading and unloading platform

By designing a collision avoidance device including a bracket, elastic mechanism, block and buffer, the existing container tail anti-collision measures have limited buffering effect and low degree of automation, achieving more efficient impact energy absorption and adaptive adjustment.

CN222974072UActive Publication Date: 2025-06-13SUZHOU ENGOAL INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421923879.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-13
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing anti-collision measures at the tail of the container have problems such as limited buffering effect, lack of elastic response, single structure, inability to adapt to containers of different sizes and shapes, and low degree of automation.

Method used

A collision avoidance device including a bracket, an elastic mechanism, a barrier and a buffer are designed. A slide chute is provided on the bracket, and the elastic mechanism is fixedly connected to the cross beam through a slider, and the distance between the multiple groups of elastic mechanisms is adjustable. The device can effectively absorb impact energy through the cooperation of the block, buffer member and elastic mechanism, and realize adaptive adjustment through the vertical movement mechanism and the horizontal movement mechanism.

Benefits of technology

The anti-collision device can provide additional protection when container impacts, reduce damage to container and loading and unloading platform facilities, improve adaptability and automation, and ensure effective collision prevention in different loading and unloading environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of logistics transportation, in particular to an anti-collision device for an automatic loading and unloading platform. The anti-collision device specifically comprises a support, an elastic mechanism, a stopping block and a buffering piece. The support comprises a cross beam. One end of the elastic mechanism is fixedly connected to the cross beam, and the other end of the elastic mechanism is connected with a connecting block; the stop block is fixedly connected to the end, away from the cross beam, of the elastic mechanism through the connecting block and is suitable for abutting against an anti-collision beam of the container when the tail of the container collides and stops. The buffering piece is fixedly connected to the side, opposite to the stopping block, of the connecting block, and the buffering piece is arranged between the connecting block and the cross beam. Through cooperative use of the stop block, the buffer piece and the elastic mechanism, impact energy can be effectively absorbed, additional protection can be provided when the container is impacted, and damage to the container and loading and unloading platform facilities is reduced.
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Description

Technical Field

[0001] This application relates to the technical field of logistics transportation, and particularly to an anti-collision device for an automatic loading and unloading platform. Background Art

[0002] As an important carrier in modern logistics transportation, the safety issue during the loading and unloading process of containers has always been the focus of the industry. During the container loading and unloading process, due to operational errors or equipment failures, it is common for the tail of the container to hit the dock or other facilities, which may not only cause damage to the container but also pose a threat to personnel safety.

[0003] Traditional anti-collision measures for the tail of containers mainly include simple buffer pads or anti-collision beams. These measures can absorb the impact force to a certain extent, but there are the following problems: (1) Limited buffering effect. Traditional anti-collision measures usually have a single material, and the buffering effect is limited, making it difficult to effectively absorb the energy generated by high-speed impacts in a short time. (2) Lack of elastic recovery. After being impacted, it is difficult for traditional anti-collision measures to quickly return to the initial state, affecting the efficiency of continuous operation. (3) Simple structure. Most anti-collision devices have a simple structure, unable to adapt to containers of different sizes and shapes, lacking flexibility and adaptability. (4) Low degree of automation. Existing anti-collision devices are mostly passive and cannot actively adapt to different cargo loading and unloading heights during the loading and unloading process, with a low degree of automation.

[0004] To optimize the above problems and improve the anti-collision effect during the container loading and unloading process and the adaptability of the anti-collision device, this application proposes a new type of anti-collision device. Summary of the Invention

[0005] To optimize the existing device above, this application proposes an anti-collision device for an automatic loading and unloading platform, including

[0006] A bracket, the bracket includes a cross beam;

[0007] An elastic mechanism, one end of the elastic mechanism is fixedly connected to the cross beam, and the other end of the elastic mechanism is connected with a connecting block;

[0008] A blocking block, the blocking block is fixedly connected to the end of the elastic mechanism away from the cross beam through the connecting block, and the blocking block is adapted to abut against the anti-collision beam of the container when the tail of the container hits and docks;

[0009] A buffer member, the buffer member is fixedly connected to the side of the connecting block opposite to the blocking block, and the buffer member is arranged between the connecting block and the cross beam.

[0010] Specifically, for the above anti-collision device, the bracket further includes columns connected to both sides of the cross beam. A chute is provided on the cross beam, and the elastic mechanism is fixedly connected to the cross beam through a slider, and the slider is arranged in the chute.

[0011] Optionally, for the above anti-collision device, there are two groups of elastic mechanisms, and the two groups of elastic mechanisms are respectively arranged above and below the cross beam; one ends of the two groups of elastic mechanisms are fixedly connected to the sliders on the cross beam through two pressing plates, and the other ends of the two groups of elastic mechanisms are fixedly connected to the connecting block.

[0012] Optionally, for the above anti-collision device, the elastic mechanism includes a guiding shaft, both ends of the guiding shaft are respectively connected to the cross beam and the connecting block, and a spring is sleeved on the guiding shaft.

[0013] Optionally, for the above anti-collision device, the blocking block, the buffer member, and the elastic mechanism form a blocking and buffering unit, and there are several such blocking and buffering units, and the distance between several such blocking and buffering units is adjustable.

[0014] Optionally, for the above anti-collision device, it further includes a vertical moving mechanism, the vertical moving mechanism is fixedly connected to the upper end of the column, the vertical moving mechanism includes a first cylinder, the column is slidably connected to the end of the cross beam, and the first cylinder is adapted to pull the cross beam to move in the vertical direction.

[0015] Optionally, for the above anti-collision device, a guide rail is provided on the column, both ends of the cross beam are slidably connected to the column through the guide rail, and the first cylinder is connected to the end of the cross beam through a first piston rod.

[0016] Optionally, for the above anti-collision device, it further includes a horizontal moving mechanism, the horizontal moving mechanism is arranged at the lower end of the column, the horizontal moving mechanism is fixedly connected to the ground through a support block, and the support block is slidably connected to the column.

[0017] Optionally, for the above anti-collision device, a stop mechanism is fixedly connected to the lower end of the column through a support block, the stop mechanism extends along the length direction of the cross beam of the bracket, a stop member is provided at the front end of the stop mechanism, and the stop member is adapted to block the forward and backward movement of the anti-collision device under the drive of the stop mechanism.

[0018] Optionally, for the above anti-collision device, it further includes a position switch, the position switch is arranged at the lower end of the connecting block, and a position sensor cooperating with the position switch is provided on the bracket.

[0019] One or more technical solutions provided by the present application at least produce the following beneficial effects:

[0020] (1) An anti-collision device for an automatic loading and unloading platform proposed in this application includes a bracket, an elastic mechanism, a blocking block, and a buffer. The bracket includes a cross beam; one end of the elastic mechanism is fixedly connected to the cross beam, and the other end of the elastic mechanism is connected with a connecting block; the blocking block is fixedly connected to the end of the elastic mechanism away from the cross beam through the connecting block, and the blocking block is adapted to abut against the anti-collision beam of the container when the tail of the container hits and docks; the buffer is fixedly connected to the side of the connecting block opposite to the blocking block, and the buffer is arranged between the connecting block and the cross beam. Through the combined use of the above-mentioned blocking block, buffer, and elastic mechanism, the impact energy can be effectively absorbed, additional protection can be provided when the container collides, and the damage to the container and the loading and unloading platform facilities can be reduced.

[0021] (2) For the anti-collision device proposed in this application, a chute is arranged on the cross beam, and the elastic mechanism is fixedly connected to the cross beam through a slider. The slider is arranged in the chute, and the distance between multiple groups of elastic mechanisms can be adjusted, which is convenient for the staff to flexibly adjust according to the actual container impact point on site, and increases the adaptability of the anti-collision device.

[0022] (3) The anti-collision device proposed in this application includes a horizontal moving mechanism, a vertical moving mechanism, a position switch, and a sensor. Through the above-mentioned horizontal moving mechanism and vertical moving mechanism, the convenient adjustment of the impact position of the blocking block during actual application can be realized, and the position switch and the sensor are used to judge whether the container is in a suitable position. Description of the Drawings

[0023] In the following description of the exemplary embodiments in conjunction with the drawings, more details, features, and advantages of this application are disclosed. In the drawings:

[0024] Figure 1 It is the front view of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0025] Figure 2 It is the top view of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0026] Figure 3 It is one of the three-dimensional views of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0027] Figure 4 It is the other three-dimensional view of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0028] Figure 5 It is one of the partial views of the elastic mechanism of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0029] Figure 6 Partial view II of the elastic mechanism of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0030] Figure 7 Partial view III of the elastic mechanism of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0031] Figure 8 Schematic diagram of the vertical movement mechanism of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0032] Figure 9 Schematic diagram I of the horizontal movement mechanism of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0033] Figure 10 Schematic diagram II of the horizontal movement mechanism of an anti-collision device for an automatic loading and unloading platform proposed in this application;

[0034] Explanation of reference numerals:

[0035] 1 - Bracket, 11 - Cross beam, 111 - Slide groove, 12 - Column, 13 - Guide rail; 2 - Elastic mechanism, 21 - Slide block, 22 - Pressure plate, 23 - Guide shaft, 24 - Spring; 3 - Blocking block, 4 - Connecting block, 5 - Buffer, 6 - Vertical movement mechanism, 61 - First cylinder; 7 - Horizontal movement mechanism, 71 - Support block; 8 - Stop mechanism, 81 - Stop piece; 9 - In-place switch, 91 - In-place sensor. Detailed implementation manners

[0036] The embodiments of the present application will be described in more detail with reference to the accompanying drawings. Although some embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be construed as limited to the embodiments described herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present application. It should be understood that the drawings and embodiments of the present application are only for exemplary purposes and are not used to limit the protection scope of the present application.

[0037] It should be understood that the steps recorded in the method embodiments of the present application can be executed in different orders and / or in parallel. In addition, the method embodiments may include additional steps and / or omit the steps shown. The scope of the present application is not limited in this regard.

[0038] As used herein, the term "including" and its variations are open-ended, i.e., "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". The relevant definitions of other terms will be given in the following description. It should be noted that the concepts such as "first", "second", etc. mentioned in this application are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0039] It should be noted that the modifications of "one" and "a plurality" mentioned in this application are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise clearly specified in the context, it should be understood as "one or more".

[0040] The names of the messages or information exchanged between multiple devices in the embodiments of this application are only for illustrative purposes and are not used to limit the scope of these messages or information. Specific Embodiment 1

[0042] This application relates to the technical field of logistics transportation, and specifically relates to an anti-collision device for an automatic loading and unloading platform.

[0043] As Figure 1-10 shown, an anti-collision device for an automatic loading and unloading platform proposed in this application includes: a bracket 1, an elastic mechanism 2, a blocking block 3, and a buffer member; wherein, the above-mentioned bracket 1 includes a horizontally arranged cross beam 11, and the bottom of the bracket is fixedly connected to the ground or any fixed device; one end of the above-mentioned elastic mechanism 2 is fixedly connected to the above-mentioned cross beam 11, and the other end of the above-mentioned elastic mechanism 2 is connected with a connecting block 4; the above-mentioned blocking block 3 is fixedly connected to the elastic mechanism 2 through the above-mentioned connecting block 4 at the end far from the above-mentioned cross beam 11, and the above-mentioned blocking block 3 is adapted to abut against the anti-collision beam of the above-mentioned container when the tail of the container hits and docks; that is, the above-mentioned elastic mechanism, connecting block, and blocking block are connected in sequence from the direction away from the container to the direction close to the container. The above-mentioned buffer member 5 is fixedly connected to the side of the above-mentioned connecting block 4 opposite to the above-mentioned blocking block 3, and the above-mentioned buffer member 5 is arranged between the above-mentioned connecting block 4 and the above-mentioned cross beam 11.

[0044] The anti-collision device of this application is provided with a blocking block, which can directly abut against the anti-collision beam when the tail of the container hits and docks, providing the first line of defense, effectively absorbing and dispersing the impact energy. At the same time, through the cooperation of the elastic mechanism and the buffer member arranged on the cross beam, additional protection is provided, further increasing the buffering effect, reducing the damage to the container and related facilities caused by the impact, and reducing the potential harm to the operator caused by the impact force.

[0045] In some embodiments, two of the above-mentioned buffer members 5 are provided at the upper and lower ends of the same connection block. The material of the buffer member 5 includes polyurethane foam material and other foam materials with energy absorption functions, such as polyester foam, polystyrene foam, etc.

[0046] In some embodiments, for the above-mentioned anti-collision device, the bracket 1 further includes columns 12 connected to both sides of the cross beam 11. A chute 111 is provided on the cross beam 11. The elastic mechanism 2 is fixedly connected to the cross beam 11 through a slider 21, and the slider 21 is arranged in the chute 111. The slider is adapted to slide within the chute structure, thereby adjusting the left-right position of the elastic mechanism on the cross beam. This anti-collision device adopts an H-shaped bracket design, with a simple and stable structure, which is convenient for installation and maintenance.

[0047] In some embodiments, for the above-mentioned anti-collision device, two sets of the elastic mechanisms 2 are provided. The two sets of the elastic mechanisms 2 are respectively arranged above and below the cross beam 11; the ends of the two sets of the elastic mechanisms 2 away from the container are fixedly connected to the cross beam 11 on the slider 21 through two pressure plates 22, and the other ends of the two sets of the elastic mechanisms 2 are fixedly connected to the connection block 4. Two sets of the elastic mechanisms of this anti-collision device are provided, respectively located above and below the cross beam 11, providing more uniform buffering and support, and adapting to impacts in different directions and strengths.

[0048] In some embodiments, for the above-mentioned anti-collision device, the elastic mechanism 2 includes a guide shaft 23. The two ends of the guide shaft 23 are respectively connected to the cross beam 11 and the connection block 4, and a spring is sleeved on the guide shaft 23. The guide shaft 23 passes through the above-mentioned slider, and the above-mentioned spring is arranged between the slider and the connection block. Through the arrangement of the above-mentioned spring and guide shaft, when being impacted, the blocking block and the buffer block are guided to move towards the direction close to the cross beam, making the impact movement more balanced.

[0049] In some embodiments, for the above-mentioned anti-collision device, the blocking block 3, the buffer member 5, and the elastic mechanism 2 form a blocking and buffering unit. A plurality of the blocking and buffering units are provided, and the distance between the plurality of the blocking and buffering units is adjustable. A plurality of the blocking and buffering units are provided and the distance is adjustable, which can be flexibly arranged according to the actual situation, improving the pertinence and effectiveness of the protection.

[0050] In some embodiments, the above-described anti-collision device further includes a vertical movement mechanism 6. The vertical movement mechanism 6 is fixedly connected to the upper end of the column 12. The vertical movement mechanism 6 includes a first cylinder 61. The column 12 is slidably connected to the end of the cross beam 11. The first cylinder 61 is adapted to pull the cross beam 11 to move in the vertical direction. Specifically, a guide rail 13 is provided on the column 12. The two ends of the cross beam 11 are slidably connected to the column 12 through the guide rail 13. The first cylinder 61 is fixedly connected to the end of the cross beam 11 through a first piston rod. When the vertical movement mechanism moves in the vertical direction, the first cylinder pulls the end of the cross beam to move along the guide rail.

[0051] In some embodiments, the above-described anti-collision device further includes a horizontal movement mechanism 7. The horizontal movement mechanism 7 is disposed at the lower end of the column 12. The horizontal movement mechanism 7 is fixedly connected to the ground through a support block 71. The support block 71 is slidably connected to the column 12. Through the arrangement of the vertical movement mechanism and the horizontal movement mechanism in this application, the anti-collision device can adapt to containers of different heights and widths, improving its applicability and flexibility. The cross beam can move in the vertical direction through the vertical movement mechanism and can be adjusted according to the height of the container and the docking position to ensure that the anti-collision function is exerted at the best position. The column can move in the horizontal direction through the horizontal movement mechanism, facilitating adaptation to different working environments and operation requirements. The use of the vertical movement mechanism and the horizontal movement mechanism simplifies the operation process, making the deployment and adjustment of the anti-collision device faster.

[0052] In some embodiments, for the above-described anti-collision device, a stop mechanism 8 is fixedly connected to the lower end of the column 12 through a support block 71. The stop mechanism 8 extends along the length direction of the cross beam 11 of the bracket 1. A stop member 81 is provided at the front end of the stop mechanism 8. The stop member 81 is adapted to block the forward and backward movement of the anti-collision device under the drive of the stop mechanism 8. Through the arrangement of the stop mechanism and the stop member in this application, the anti-collision device whose forward and backward movement positions have been adjusted in place is blocked and intercepted in a timely manner, and the forward and backward movement stops at a specific position.

[0053] In some embodiments, the above anti-collision device further includes a position switch 9. The position switch 9 is disposed at the lower end of the connection block 4, and a position sensor 91 cooperating with the position switch 9 is disposed on the bracket 1. By providing the position switch and the position sensor, the position of the connection block can be monitored in real time, the working state of the anti-collision device can be timely feedback, which is convenient for control and maintenance, realizes automatic control, and improves the loading and unloading efficiency. The adjustability of the anti-collision device can ensure effective anti-collision protection regardless of the changes in the container. Moreover, when an impact occurs, the multiple buffering of the elastic mechanism and the buffer can significantly reduce the impact force, avoid serious damage to the container and related facilities, and reduce the maintenance cost and downtime. In logistics transportation, frequent container loading and unloading operations are prone to accidental impacts. The precise control and feedback functions of this anti-collision device enable the staff to timely discover problems and take measures to ensure the smooth progress of the transportation process.

[0054] In some embodiments, the above horizontal movement mechanism 7 further includes a second cylinder. The second cylinder is connected to the bottom of the column 12 through a second piston rod, and the second cylinder is used to push the whole bracket to move back and forth in the horizontal direction.

[0055] The anti-collision device proposed in this application, due to its simple structural design, makes the maintenance and replacement of components easier, reducing the long-term operation cost; and through the application of automation technologies such as cylinders and sensors, the device can intelligently respond to different loading and unloading environments, improving the intelligent level of operation.

[0056] Working process: This anti-collision device is installed at the rear of the truck carriage / container. This anti-collision device includes a vertical movement mechanism and a horizontal movement mechanism. When the driver reverses backward, when it is judged by the outdoor lidar that the vehicle enters the platform range, the vertical movement mechanism on the anti-collision device is controlled by the upper system to move upward. During the driver's reverse process, until the vehicle hits the anti-collision device and there is a backward elastic force so that the vehicle cannot continue to reverse backward, it is judged by the position switch that the vehicle has stopped in place. At this time, the horizontal movement mechanism moves backward, and then the vertical movement mechanism moves downward, and the anti-collision device withdraws, without affecting the normal loading or unloading of goods.

[0057] The above description is only some embodiments of the present application and the description of the applied technical principles. Those skilled in the art should understand that the disclosed scope in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above disclosed concept. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) having similar functions disclosed in the present application.

[0058] Although some specific embodiments of the present application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and not for limiting the scope of the present application. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. An anti-collision device for an automatic loading and unloading platform, characterized in that: include, a support, the support comprising a crossbeam; An elastic mechanism, one end of which is fixedly connected to the crossbeam, and the other end of which is connected to a connecting block; A blocking block, the blocking block is fixedly connected to an end of the elastic mechanism away from the cross beam through the connecting block, and the blocking block is suitable for abutting against the anti-collision beam of the container when the rear end of the container collides and stops; A buffer component is fixedly connected to a side of the connecting block opposite to the blocking block, and the buffer component is arranged between the connecting block and the crossbeam.

2. The anti-collision device according to claim 1, characterized in that: The bracket also includes columns connected to both sides of the crossbeam, a slide groove is arranged on the crossbeam, the elastic mechanism is fixedly connected to the crossbeam via a slider, and the slider is arranged in the slide groove.

3. The anti-collision device according to claim 2, characterized in that: The elastic mechanism is provided with two groups, and the two groups of the elastic mechanism are respectively arranged above and below the crossbeam; the two sides of one end of the two groups of the elastic mechanism are fixedly connected to the slider on the crossbeam through two pressure plates, and the other ends of the two groups of the elastic mechanism are fixedly connected to the connecting block.

4. The anti-collision device according to claim 3, characterized in that: The elastic mechanism comprises a guide shaft, two ends of which are respectively connected to the crossbeam and the connecting block, and a spring is sleeved on the guide shaft.

5. The anti-collision device according to claim 4, characterized in that: The blocking block, the buffer member and the elastic mechanism form a blocking buffer unit. A plurality of the blocking buffer units are provided, and the distances between the plurality of the blocking buffer units are adjustable.

6. The anti-collision device according to claim 2, characterized in that: It also includes a vertical moving mechanism, which is fixedly connected to the upper end of the column. The vertical moving mechanism includes a first cylinder. The column is slidably connected to the end of the beam, and the first cylinder is suitable for pulling the beam to move in the vertical direction.

7. The anti-collision device according to claim 6, characterized in that: The column is provided with a guide rail, and both ends of the crossbeam are slidably connected to the column through the guide rail, and the first cylinder is connected to the end of the crossbeam through a first piston rod.

8. The anti-collision device according to claim 2, characterized in that: It also includes a horizontal moving mechanism, which is arranged at the lower end of the column. The horizontal moving mechanism is fixedly connected to the ground through a support block, and the support block is slidably connected to the column.

9. The anti-collision device according to claim 8, characterized in that: The lower end of the column is fixedly connected to a stop mechanism through a support block, and the stop mechanism extends along the length direction of the crossbeam of the bracket. A stop member is provided at the front end of the stop mechanism, and the stop member is suitable for blocking the forward and backward movement of the anti-collision device under the drive of the stop mechanism.

10. The anti-collision device according to any one of claims 1 to 9, characterized in that: It also includes an in-place switch, which is arranged at the lower end of the connecting block, and the bracket is provided with an in-place sensor used in conjunction with the in-place switch.