Blocking type plowing mechanism
By designing a barrier plowing mechanism on the belt conveyor, and using the "material feeding" principle to block the advancement of the material, the existing plowing machine has solved the problems of severe wear and high leakage rate, achieving a more efficient and stable unloading process and a longer service life.
Patent Information
- Application Number
- CN202421972471.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-01-08
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The plower of the existing belt conveyor has severe wear due to the direct contact between the material and the plower, which increases leakage rate, reduces unloading efficiency and stability, and has a short service life and needs to be replaced frequently.
A barrier plowing mechanism is designed, including a plowing device installed above the belt conveyor belt, a mounting plate, a scraper and a circumference extending in the same direction, forming a cavity with an opening, and reducing material impact using the principle of "material feeding" to achieve material barrier and stable unloading.
By blocking the advance of the material, the impact force of the material on the plowing mechanism is significantly reduced, the leakage rate is reduced, the service life of the scraper and scraper is extended, and the unloading efficiency and the cleaning efficiency of the system are improved.
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Figure CN222974316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of discharging equipment, in particular to a barrier type ploughing mechanism. Background Art
[0002] The belt conveyor is a commonly used material conveying equipment, which has the advantages of high conveying efficiency, strong conveying capacity, stable operation, etc., and is mainly used for conveying various solid bulk materials, such as ores, coal, etc. In the prior art, the belt conveyor conveys the bulk materials to the top of the storage bin or the next-stage belt conveyor, and the plough installed above the belt discharges the materials into the discharge hopper beside the belt, and then falls onto the storage bin below the discharge hopper or the belt of the next-stage belt conveyor.
[0003] At present, the plough often adopts the form of direct contact between the plough blade and the belt. This method is easy to wear the plough blade. Especially when the conveyed material is sand with high water content, the wear of the plough blade is more serious. The material will increase the leakage rate along with the wear of the plough blade, which has a great impact on the discharging efficiency and stability of the plough, and results in a greatly shortened service life of the plough blade, requiring frequent replacement, large maintenance workload, and affecting the production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a barrier type ploughing mechanism to solve the problems existing in the prior art, which can realize the impact of the material on the ploughing mechanism and the rear plough is blocked by the "material hitting material" method, greatly reduce the leakage rate of the material, and improve the discharging efficiency.
[0005] In order to achieve the above purpose, the solution of the utility model is:
[0006] A barrier type ploughing mechanism includes a plough installed above the belt of the belt conveyor, and a mounting plate, a scraper and a baffle extending in the same direction; the mounting plate is arranged above the belt of the belt conveyor, is parallel to the plough, and the end of the mounting plate is connected to the discharge hopper of the belt conveyor; the scraper is connected to the lower edge of the mounting plate, and the scraper is in clearance fit with the belt; the upper edge of the baffle is connected to the side of the mounting plate facing the material, and its lower edge has a spacing from the upper surface of the belt, so that an open cavity for the material to enter and accumulate is formed between the mounting plate, the scraper, the baffle and the belt.
[0007] Both the mounting plate and the baffle are made of metal materials, and the metal materials can be steel.
[0008] The scraper is made of high molecular polyethylene material.
[0009] The mounting plate is installed on the side of the plough of the existing belt conveyor facing the material through a bracket.
[0010] Preferably, the plough feeder is installed above the belt through a fixing frame, and the bracket is fixedly connected above the side of the plough feeder facing the material.
[0011] Preferably, the mounting plate and the plough feeder are integrally formed by welding.
[0012] Preferably, the bracket includes several pairs of vertical rods perpendicular to the mounting plate and the plough feeder, and inclined rods inclined relative to the mounting plate and the plough feeder; both ends of the vertical rods and the inclined rods are fixedly connected to the mounting plate and the plough feeder respectively.
[0013] The enclosing plate includes an inclined plate and a vertical plate formed by bending the same plate; the upper edge of the inclined plate is fixedly connected to the surface of the mounting plate, and a gap is reserved between the lower edge of the vertical plate and the upper surface of the belt.
[0014] After adopting the above technical solution, the utility model has the following technical effects:
[0015] The utility model can be used in combination with the existing plough feeder of the belt conveyor, and is arranged at the front end of the plough feeder to contact the material first; since a cavity with an opening for the material to enter and accumulate is formed between the mounting plate, the scraper, the enclosing plate and the belt, during the material conveying process, the material will enter and accumulate in the cavity to form a "material wall", so that the "material hitting material" principle can be utilized to reduce the impact force of the material on the ploughing mechanism through the mutual collision between the materials, and block the forward movement of the material to realize discharging into the hopper; the material no longer directly impacts the scraper of the ploughing mechanism and the scraper of the rear plough feeder, and will become more and more solid as the material continuously enters the cavity, and the effect of blocking the material becomes more and more obvious, the wear rate of the scraper and the scraper is greatly reduced, the service life is improved, and the leakage rate is greatly reduced; moreover, the utility model can reduce the working load of the plough feeder and the rear sweeper, and improve the cleaning efficiency of the whole conveying system. Description of the Drawings
[0016] Figure 1 is a perspective view of a specific embodiment of the utility model;
[0017] Figure 2 is a partial structural schematic diagram of a specific embodiment of the utility model;
[0018] Explanation of the reference numerals in the drawings:
[0019] 1 - mounting plate; 2 - scraping plate; 3 - enclosing plate; 31 - inclined plate; 32 - vertical plate; 4 - support; 41 - vertical rod; 42 - inclined rod; 10 - belt; 20 - plough feeder; 30 - hopper; 40 - opening; 50 - cavity; 60 - fixing bracket; d - spacing. Detailed implementation manners
[0020] In order to further explain the technical solution of the present utility model, the present utility model will be elaborated in detail through specific embodiments below.
[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Components of the embodiments of the present utility model usually described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0022] Therefore, the detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of the present utility model to be protected.
[0023] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0024] In the description of the embodiments of the present utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present utility model is normally placed, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the embodiments of the present utility model and simplifies the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.
[0025] In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.
[0026] In the description of the embodiments of the present utility model, it should also be noted that, unless otherwise clearly defined and limited, the terms "arrangement", "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection capable of mutual communication; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath", and "underneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the present utility model. To simplify the disclosure of the present utility model, the components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the present utility model. In addition, the present utility model may repeat reference numerals and / or reference letters in different examples. Such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or arrangements discussed.
[0029] In addition, the present utility model provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.
[0030] Refer to Figure 1 and Figure 2 As shown, the present utility model discloses a blocking type ploughing mechanism, which includes a plough 20 installed above the belt 10 of a belt conveyor, and a mounting plate 1, a scraper 2, and a baffle 3 that extend in the same direction;
[0031] The mounting plate 1 is arranged above the belt 10, is parallel to the plough 20, and the end of the mounting plate 1 is connected to the discharge hopper 30 of the belt conveyor;
[0032] The scraping plate 2 is connected to the lower edge of the mounting plate 1, and the scraping plate 2 has a clearance fit with the belt 10, which is used to block most of the materials so as to prevent the materials from flowing through the mounting plate 1 to the rear ploughing device 20.
[0033] The upper edge of the enclosing plate 3 is connected to the side of the mounting plate 1 facing the material, and a spacing d is reserved between its lower edge and the upper surface of the belt 10, so that a cavity 50 with an opening 40 is formed among the mounting plate 1, the scraping plate 2, the enclosing plate 3 and the belt 10, and the material can enter and accumulate in the cavity 50.
[0034] The following shows the specific embodiments of the present invention.
[0035] Both the above-mentioned mounting plate 1 and the enclosing plate 3 are made of high-hardness and wear-resistant materials, such as metals like steel, etc., to ensure the overall strength and service life of the ploughing mechanism.
[0036] The above-mentioned scraping plate 2 is made of high molecular polyethylene material, which has the characteristics of low density, light weight, wear resistance, impact resistance and corrosion resistance. It can greatly improve the service life of the front-end barrier ploughing mechanism, and thus cooperate with the rear ploughing device 20 to achieve that the ploughing device 20 does not need to be replaced for a long time.
[0037] The above-mentioned mounting plate 1 can be installed on the side of the existing belt conveyor's ploughing device 20 facing the material (i.e., the front side) through the bracket 4, and the material is unloaded in front of the front end of the ploughing device 20 to reduce the impact of the material on the ploughing device 20.
[0038] Furthermore, the above-mentioned ploughing device 20 is installed above the belt 10 through the fixing frame 60, and the bracket 4 is fixedly connected above the side of the ploughing device 20 facing the material, so that the mounting plate 1 and the ploughing device 20 are relatively fixed on the same fixing frame 60 and can be disassembled and replaced synchronously.
[0039] Secondly, a welding process is adopted between the mounting plate 1 and the ploughing device 20 to form an integral body.
[0040] At the same time, the above-mentioned bracket 4 includes several pairs of vertical rods 41 perpendicular to the mounting plate 1 and the ploughing device 20, and inclined rods 42 inclined relative to the mounting plate 1 and the ploughing device 20; both ends of the vertical rods 41 and the inclined rods 42 are respectively fixedly connected to the mounting plate 1 and the ploughing device 20. By connecting between the mounting plate 1 and the ploughing device 20 through rods in different directions, the strength can be improved.
[0041] The above-mentioned enclosing plate 3 includes an inclined plate 31 and a vertical plate 32 formed by bending the same plate; the upper edge of the inclined plate 31 is fixedly connected to the surface of the mounting plate 1, and a spacing d is reserved between the lower edge of the vertical plate 32 and the upper surface of the belt 10. The enclosing plate 3 in this form can make the volume of the cavity 50 larger so as to accommodate enough materials to achieve the barrier type of discharging of "material hitting material".
[0042] A baffle can be selectively installed at the front end of the above-mentioned cavity 50 to prevent materials from leaking out from the front end of the ploughing mechanism (i.e., the side of the belt 10 away from the feeding hopper 30). In fact, since 60% - 80% of the materials are concentrated in the middle position of the cavity 50 (i.e., near the midline of the belt 10) during transportation, the probability of overflow at the front end is very low.
[0043] Through the above solution, the utility model can be used in combination with the existing plough 20 of the belt conveyor and is arranged at the front end of the plough 20 to contact the materials first. Since the mounting plate 1, the scraper 2, the enclosing plate 3 and the belt 10 enclose a cavity 50 with an opening 40 for materials to enter and accumulate, during the transportation of the materials, some materials will enter and accumulate in the cavity 50 to form a "material wall". Thus, the principle of "material hitting material" can be utilized to reduce the impact force of the materials on the ploughing mechanism through the mutual collision between the materials and block the advancement of the materials to achieve discharging into the feeding hopper 30. The materials no longer directly impact the scraper 2 of the ploughing mechanism and the blade of the rear plough 20, and will become denser as more materials enter the cavity 50, and the effect of blocking the materials becomes more obvious. The wear rate of the scraper 2 and the blade is greatly reduced, the service life is prolonged, and the leakage rate is greatly reduced. Moreover, the utility model can reduce the working load of the plough 20 and the rear sweeper, improving the cleaning efficiency of the entire conveying system.
[0044] The above embodiments and diagrams do not limit the product form and style of the utility model. Any appropriate changes or modifications made by those of ordinary skill in the relevant technical field shall be regarded as not departing from the patent scope of the utility model.
Claims
1. A barrier plowing mechanism, characterized in that: It includes a plow mounted above the belt of the belt conveyor, and a mounting plate, a scraper and a fence extending in the same direction; The mounting plate is arranged above the belt and parallel to the plow, and the end of the mounting plate is connected to the lower hopper of the belt conveyor; The scraper is connected to the lower edge of the mounting plate, and the scraper is in clearance fit with the belt; The upper edge of the enclosure is connected to the side of the mounting plate facing the material, and the lower edge is spaced apart from the upper surface of the belt so that a cavity with an opening for material to enter and accumulate is formed between the mounting plate, the scraper, the enclosure and the belt.
2. The barrier plowing mechanism according to claim 1, characterized in that: The mounting plate is mounted on a side of a plowing device of an existing belt conveyor facing the material through a bracket.
3. The barrier plowing mechanism according to claim 2, characterized in that: The plow feeder is installed above the belt through a fixing frame, and the bracket is fixedly connected above the side of the plow feeder facing the material.
4. The barrier plowing mechanism according to claim 3, characterized in that: The mounting plate and the plow are formed into a whole by welding.
5. The barrier plowing mechanism according to claim 3, characterized in that: The bracket includes a plurality of pairs of vertical rods perpendicular to the mounting plate and the plow feeder, and inclined rods inclined relative to the mounting plate and the plow feeder; both ends of the vertical rods and the inclined rods are fixedly connected to the mounting plate and the plow feeder respectively.
6. The barrier plowing mechanism according to claim 1, characterized in that: The mounting plate is made of metal material.
7. The barrier plowing mechanism according to claim 1, characterized in that: The enclosure plate is made of metal material.
8. The barrier plowing mechanism according to claim 6 or 7, characterized in that: The metal material is steel.
9. The barrier plowing mechanism according to claim 1, characterized in that: The scraper is made of high molecular polyethylene material.
10. The barrier plowing mechanism according to claim 1, characterized in that: The enclosure includes an inclined plate and a vertical plate formed by bending the same plate; the upper edge of the inclined plate is fixedly connected to the surface of the mounting plate, and the lower edge of the vertical plate reserves the spacing with the upper surface of the belt.