I-shaped disc hairpin type folding mechanism

Abstract

The utility model discloses an I-shaped disc hairpin type folding mechanism which comprises a base and a supporting plate, the supporting plate is arranged above the base, one side of the supporting plate is fixedly connected with two fixing plates, a two-way threaded rod is rotatably connected between the two fixing plates, the outer portion of the two-way threaded rod is in threaded connection with two sliding blocks, and the two sliding blocks are arranged on the base. Clamping plates are fixedly connected to the outer sides of the sliding blocks, motors are fixedly connected to the tops of the outer sides of the supporting plates, and output shafts of the motors are fixedly connected with first belt wheels. The conveying device has the advantages that the stability in the article conveying process can be guaranteed, the moving, rotating or falling risks of articles are reduced, it is guaranteed that the articles are safely and smoothly moved from one stage to the next stage, and the conveying efficiency is improved by reducing the problems in the article conveying process and reducing the requirement for manual adjustment. The H-shaped disc clamped in a folded mode can remarkably improve the operation efficiency and the overall yield of a production line, and the operation quality and the use efficiency are greatly improved compared with a traditional device.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical engineering, in particular to a hairpin type closing mechanism for an I-shaped plate. Background Technique

[0002] I-shaped plates are often used in automated assembly lines or conveyor systems to carry materials or products from one workstation to another. They can be customized according to needs to adapt to items of different shapes and sizes. In some assembly or processing processes, it is necessary to accurately position the items.

[0003] When the existing I-shaped plate hairpin type device is in use, it cannot be closed and clamped. On the one hand, the inability to close and clamp means that the item cannot be stably fixed during the transmission process, which will cause the item to move, rotate or even fall during the transmission process, thus affecting the transmission efficiency and the safety of the item. On the other hand, due to the instability or inaccuracy of the item transmission and positioning, manual intervention is required for adjustment or re-operation, which will greatly reduce the efficiency and output of the production line.

[0004] In view of the above problems, we have developed a hairpin type closing mechanism for an I-shaped plate. Content of the Utility Model

[0005] The utility model discloses a hairpin type closing mechanism for an I-shaped plate, aiming to solve the technical problem that it cannot be closed and clamped.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A hairpin type closing mechanism for an I-shaped plate includes a base and a support plate. The support plate is arranged above the base. One side of the support plate is fixedly connected with two fixing plates. A bidirectional threaded rod is rotatably connected between the two fixing plates. Two sliding blocks are threadedly connected to the outside of the bidirectional threaded rod. A clamping plate is fixedly connected to the outside of each sliding block. A motor is fixedly connected to the top of the outside of the support plate. The output shaft of the motor is fixedly connected with a first pulley. One end of the bidirectional threaded rod penetrates through one of the fixing plates and is fixedly connected with a second pulley. A transmission belt is connected in transmission between the first pulley and the second pulley.

[0008] By setting that two fixing plates are fixedly connected to one side of the support plate, a bidirectional threaded rod is rotatably connected between these two fixing plates, two sliding blocks are threadedly connected to the bidirectional threaded rod, and clamping plates are fixedly connected to the outside of these sliding blocks. To drive the rotation of the bidirectional threaded rod, a motor is fixedly connected to the top of the outside of the support plate, the output shaft of the motor is fixedly connected with a first pulley, and is connected to one end of the bidirectional threaded rod through a second pulley, and power transmission is realized through a transmission belt, which can realize the accurate, fast and reliable automatic closing of the I-shaped disc hairpin, improve production efficiency and reduce labor costs.

[0009] In a preferred solution, a base is fixedly connected to the top of the base, a robotic arm is arranged on the top of the base, and the output shaft of the robotic arm is fixedly connected to one side of the support plate.

[0010] By setting that a base is added to the top of the base, and a robotic arm is arranged on the top of the base, the output shaft of the robotic arm is fixedly connected to one side of the support plate. The addition of the robotic arm improves the operation flexibility and automation degree of the closing mechanism, allows for more complex operation steps, such as automatically loading and unloading I-shaped disc hairpins, and further improves efficiency.

[0011] In a preferred solution, T-shaped limit strips are fixedly connected to both the upper and lower sides of the support plate on one side and above and below the bidirectional threaded rod, and the sliding blocks are all slidably connected to the limit strips.

[0012] By setting that T-shaped limit strips are fixedly connected to both the upper and lower sides of the support plate on one side, above and below the bidirectional threaded rod, and the sliding blocks are slidably connected to the limit strips, the limit strips ensure the stability and precise positioning of the sliding blocks during movement, reduce operation errors, and ensure a high-quality finished product rate.

[0013] In a preferred solution, a protective cover is fixedly connected to the outside of the support plate on one side and located outside the first pulley and the second pulley.

[0014] By setting that a protective cover is added to the outside of the support plate on one side, outside the first pulley and the second pulley, to protect the moving parts from dust and external interference, and the protective cover improves the safety of the mechanism.

[0015] In a preferred solution, installation grooves are opened at the four corners of the base, and fixing screws are arranged inside the installation grooves.

[0016] By setting that installation grooves are designed at the four corners of the base and fixing screws are arranged inside, the installation process is simplified, the stability of the mechanism is improved, and it is adapted to different working environments.

[0017] In a preferred solution, a position sensor is fixedly connected to the top of one side of the support plate.

[0018] By setting a position sensor at the top of one side of the support plate, it is used to monitor the position of the clamping plate and provide accurate feedback information. The introduction of the position sensor greatly improves the working accuracy, enabling the mechanism to adapt to I-shaped disk hairpins of different sizes and shapes, and enhancing the versatility and flexibility of the mechanism.

[0019] In a preferred embodiment, a controller is fixedly connected to the top of the base and on one side of the robotic arm. A control panel is fixedly connected to the outside of the base. The motor, robotic arm, position sensor, and control panel are all electrically connected to the controller.

[0020] By setting the top of the base, on one side of the robotic arm, a controller is added, and a control panel is fixedly connected to the outside of the base. The motor, robotic arm, position sensor, and control panel are all electrically connected to the controller. The configuration of the controller and the control panel makes the operation more simple and intuitive, improves the user's operation experience, and allows for more complex automated control, enhancing the intelligence level of the mechanism.

[0021] A kind of I-shaped disk hairpin type closing mechanism provided by the utility model has the following advantages:

[0022] In the present utility model, when the above-mentioned I-shaped disk hairpin type closing mechanism is in use, the drive of the motor causes the transmission between the first pulley and the second pulley through the transmission belt, driving the bidirectional threaded rod to rotate, and clamping and closing through the clamping plate. On the one hand, it can ensure the stability during the item transmission process, reduce the risk of item movement, rotation or dropping, and ensure the safe and smooth movement of the item from one stage to the next stage. On the other hand, by reducing the problems during the item transmission process and reducing the need for manual adjustment, the I-shaped disk clamped and closed can significantly improve the operation efficiency and overall output of the production line, greatly improving the operation quality and use efficiency compared with traditional devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 FIG. 1 is a perspective view of a first perspective of an I-shaped disk hairpin type closing mechanism proposed by the present utility model.

[0024] Figure 2 FIG. 2 is a perspective view of a second perspective of an I-shaped disk hairpin type closing mechanism proposed by the present utility model.

[0025] Figure 3 FIG. 3 is a perspective view of a third perspective of an I-shaped disk hairpin type closing mechanism proposed by the present utility model.

[0026] Figure 4 FIG. 4 is a structural schematic diagram of a support plate of an I-shaped disk hairpin type closing mechanism proposed by the present utility model.

[0027] Figure 5 The utility model provides a schematic diagram of the mechanical arm structure of an I-shaped plate hairpin type closing mechanism.

[0028] Figure 6 for Figure 4 Enlarged view of point A in the middle.

[0029] In the attached figure: 1. base; 2. support plate; 3. fixed plate; 4. bidirectional threaded rod; 5. sliding block; 6. clamping plate; 7. motor; 8. first pulley; 9. second pulley; 10. transmission belt; 11. base; 12. mechanical arm; 13. limit strip; 14. protective cover; 15. mounting slot; 16. fixing screw; 17. position sensor; 18. controller; 19. control panel. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0031] The utility model discloses an I-shaped plate card-issuing type closing mechanism which is mainly used in scenes of automated and semi-automated production lines.

[0032] Reference Figure 1 and Figure 4 , an I-shaped plate hairpin type closing mechanism, comprises a base 1 and a support plate 2, the support plate 2 is arranged above the base 1, one side of the support plate 2 is fixedly connected to two fixed plates 3, a bidirectional threaded rod 4 is rotatably connected between the two fixed plates 3, the external threads of the bidirectional threaded rod 4 are connected to two sliding blocks 5, the outer sides of the sliding blocks 5 are fixedly connected to a card plate 6, the top of the outer side of the support plate 2 is fixedly connected to a motor 7, the output shaft of the motor 7 is fixedly connected to a first pulley 8, one end of the bidirectional threaded rod 4 passes through one of the fixed plates 3 and is fixedly connected to a second pulley 9, and a transmission belt 10 is transmission-connected between the first pulley 8 and the second pulley 9.

[0033] In this embodiment: On one side of the support plate 2, two fixing plates 3 are fixedly connected. Between these two fixing plates 3, a bidirectional threaded rod 4 is rotatably connected. Two sliding blocks 5 are threadedly connected to the bidirectional threaded rod 4. On the outside of these sliding blocks 5, clamping plates 6 are fixedly connected. In order to drive the bidirectional threaded rod 4 to rotate, at the top outside the support plate 2, a motor 7 is fixedly connected. The output shaft of the motor 7 is fixedly connected with a first pulley 8, which is connected to one end of the bidirectional threaded rod 4 through a second pulley 9. Through the transmission belt 10, power transmission is achieved, enabling precise, rapid, and reliable automatic closing of the I-shaped disc hairpins, improving production efficiency and reducing labor costs.

[0034] Referring to Figure 2 and Figure 5 , in a preferred embodiment, a base 11 is fixedly connected to the top of the base 1. On the top of the base 11, a robotic arm 12 is provided. The output shaft of the robotic arm 12 is fixedly connected to one side of the support plate 2.

[0035] In this embodiment: A base 11 is added to the top of the base 1, and a robotic arm 12 is provided on the top of the base 11. The output shaft of the robotic arm 12 is fixedly connected to one side of the support plate 2. The addition of the robotic arm 12 improves the operation flexibility and automation level of this closing mechanism, allowing for more complex operation steps, such as automatic loading and unloading of I-shaped disc hairpins, further improving efficiency.

[0036] Referring to Figure 4 and Figure 6 , in a preferred embodiment, on one side of the support plate 2 and both above and below the bidirectional threaded rod 4, limiting bars 13 with a T-shaped structure are fixedly connected. The sliding blocks 5 are all slidably connected to the limiting bars 13.

[0037] In this embodiment: On one side of the support plate 2, both above and below the bidirectional threaded rod 4, limiting bars 13 with a T-shaped structure are fixedly connected. The sliding blocks 5 are slidably connected to the limiting bars 13. The limiting bars 13 ensure the stability and precise positioning of the sliding blocks 5 during movement, reduce operation errors, and ensure a high-quality finished product rate.

[0038] Referring to Figure 1 and Figure 2 , in a preferred embodiment, on one side of the support plate 2 and outside the first pulley 8 and the second pulley 9, a protective cover 14 is fixedly connected.

[0039] In this embodiment: On one side of the support plate 2, outside the first pulley 8 and the second pulley 9, a protective cover 14 is added to protect the moving parts from dust and external interference. The protective cover 14 improves the safety of the mechanism.

[0040] Referring to Figure 1 and Figure 3, in a preferred embodiment, mounting grooves 15 are provided at the four corners of the base 1, and fixing screws 16 are arranged inside the mounting grooves 15.

[0041] In this embodiment: mounting grooves 15 are designed at the four corners of the base 1, and fixing screws 16 are arranged inside, which simplifies the installation process, improves the stability of the mechanism, and is suitable for different working environments.

[0042] Refer to Figure 1 and Figure 2 , in a preferred embodiment, a position sensor 17 is fixedly connected to the top of one side of the support plate 2.

[0043] In this embodiment: a position sensor 17 is added to the top of one side of the support plate 2 to monitor the position of the clamping plate 6 and provide accurate feedback information. The introduction of the position sensor 17 greatly improves the working accuracy, enables the mechanism to adapt to I-shaped disc hairpins of different sizes and shapes, and improves the versatility and flexibility of the mechanism.

[0044] Refer to Figure 1 and Figure 2 , in a preferred embodiment, a controller 18 is fixedly connected to the top of the base 11 and on one side of the robotic arm 12, and a control panel 19 is fixedly connected to the outside of the base 11. The motor 7, the robotic arm 12, the position sensor 17, and the control panel 19 are all electrically connected to the controller 18.

[0045] In this embodiment: a controller 18 is added to the top of the base 11, on one side of the robotic arm 12, and a control panel 19 is fixedly connected to the outside of the base 11. The motor 7, the robotic arm 12, the position sensor 17, and the control panel 19 are all electrically connected to the controller 18. The configuration of the controller 18 and the control panel 19 makes the operation more simple and intuitive, improves the user's operation experience, and allows for more complex automatic control, enhancing the intelligence level of the mechanism.

[0046] Working principle: When the above I-beam disc clamping and closing mechanism is in use, the motor 7 is installed at the top outside the support plate 2, and a first pulley 8 is fixedly connected to its output shaft. A second pulley 9 is fixedly connected to one end of the bidirectional threaded rod 4 and penetrates through one of the fixing plates 3. The first pulley 8 and the second pulley 9 are connected by a transmission belt 10. Thus, when the motor 7 is started, the bidirectional threaded rod 4 is driven to rotate through the transmission belt 10. The rotation of the bidirectional threaded rod 4 causes the two sliding blocks 5 to move along the threads because they are respectively connected to the opposite threads of the bidirectional threaded rod 4. A clamping plate 6 is fixedly connected to the outside of the sliding block 5, and these clamping plates 6 are used to fix or adjust the position of the workpiece. A position sensor 17 is installed at the top on one side of the support plate 2 to monitor the position of the clamping plate 6 or the movement of the sliding block 5 to ensure precise control. The controller 18 receives the signal from the position sensor 17 and adjusts the operation of the motor 7 according to the set parameters to precisely control the position of the clamping plate 6. The robotic arm 12 is fixed to the top of the base 11 and is electrically connected to the controller 18. The robotic arm 12 can be used to automatically install or remove the workpiece, or adjust the position of the workpiece during the processing. The protective cover 14 is fixed to one side of the support plate 2 to cover the first pulley 8 and the second pulley 9, protecting the operator and preventing accidents caused by mechanical failures. Installation grooves 15 are designed at the four corners of the base 1, and fixing screws 16 are arranged inside to enhance the stability and safety of the mechanism. By reducing problems during the item transfer process and reducing the need for manual adjustment, the I-beam disc that is clamped and closed can significantly improve the operating efficiency and overall output of the production line, greatly improving the operation quality and usage efficiency compared with traditional devices.

[0047] As described above, it is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. The substitution may be the substitution of part of the structure, device, method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present utility model and its inventive concept should be covered within the protection scope of the present utility model.

Claims

1. An I-shaped plate hairpin type closing mechanism, comprising a base (1) and a support plate (2), characterized in that: The support plate (2) is arranged above the base (1); one side of the support plate (2) is fixedly connected to two fixed plates (3); a bidirectional threaded rod (4) is rotatably connected between the two fixed plates (3); the external threads of the bidirectional threaded rod (4) are connected to two sliding blocks (5); the outer sides of the sliding blocks (5) are fixedly connected to a clamping plate (6); the top of the outer side of the support plate (2) is fixedly connected to a motor (7); the output shaft of the motor (7) is fixedly connected to a first pulley (8); one end of the bidirectional threaded rod (4) passes through one of the fixed plates (3) and is fixedly connected to a second pulley (9); a transmission belt (10) is transmission-connected between the first pulley (8) and the second pulley (9).

2. The I-shaped plate hairpin type closing mechanism according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a pedestal (11), the top of the pedestal (11) is provided with a mechanical arm (12), and the output shaft of the mechanical arm (12) is fixedly connected to one side of the support plate (2).

3. The I-shaped plate hairpin type closing mechanism according to claim 1, characterized in that: A T-shaped limiting strip (13) is fixedly connected to one side of the support plate (2) and is located above and below the bidirectional threaded rod (4), and the sliding block (5) is slidably connected to the limiting strip (13).

4. The I-shaped plate hairpin type closing mechanism according to claim 1, characterized in that: A protective cover (14) is fixedly connected to one side of the support plate (2) and located outside the first belt pulley (8) and the second belt pulley (9).

5. The I-shaped plate hairpin type closing mechanism according to claim 1, characterized in that: The four corners of the base (1) are each provided with a mounting groove (15), and fixing screws (16) are each provided inside the mounting groove (15).

6. The I-shaped plate hairpin type closing mechanism according to claim 1, characterized in that: A position sensor (17) is fixedly connected to the top of one side of the support plate (2).

7. The I-shaped plate hairpin type closing mechanism according to claim 2, characterized in that: A controller (18) is fixedly connected to the top of the base (11) and located on one side of the mechanical arm (12); a control panel (19) is fixedly connected to the outside of the base (11); and the motor (7), the mechanical arm (12), the position sensor (17) and the control panel (19) are all electrically connected to the controller (18).

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