Container turnover equipment with protection function

By designing fixed fences, lift fences, infrared sensors and displacement sensors on the container flip machine, hard isolation protection of the operating area is achieved, and inclined ladders and working platforms are provided, the problem of lack of safety protection in the operation of the container flip machine is solved, and the safety and efficiency of loading are improved.

CN222974397UActive Publication Date: 2025-06-13GUANGDONG YONGSHUNTAI (NINGBO) MALT CO LTD
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Patent Information

Application Number
CN202420854681.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-06-13
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing container flip machines lack safety protection measures during operation, which can easily lead to personnel entry and operational errors and cause safety accidents.

Method used

A container flip device with protective functions is designed, including fixed fences, lift fences, infrared sensors and displacement sensors. Through the lifting and sensor monitoring of the fence, hard isolation protection of the operating area is achieved, and a sloped ladder and working platform are provided after the loading is completed to reduce the risk of personnel operating at high altitudes.

Benefits of technology

It effectively prevents personnel from entering the operating area by mistake, reduces the occurrence of safety accidents, and improves the loading efficiency and safety by reducing the number of operations at high altitudes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to container turnover equipment with a protection function. The container turnover equipment comprises a container turnover machine, a turnover machine electric control box, two fixed fences and two lifting fences, the turnover machine electric control box is used for controlling the container turnover machine to move; the two fixed fences are fixed to the left side and the right side of the container turnover machine. The two lifting fences are arranged at the two ends of the inner side of one fixed fence correspondingly. Each lifting fence comprises a support, a handrail and a fence lifting controller. The handrail is rotationally connected with the support; and the fence lifting controller is electrically connected with the turnover machine electric cabinet. During loading operation, the fence lifting controller controls the two handrails to fall down, the two fixed fences and the two handrails form a closed rectangle for hard isolation protection, safety accidents caused by mistaken entering of personnel are prevented, meanwhile, the fence lifting controller is set to send a starting signal to the turnover machine electric control box only when the two handrails fall down in place, and the turnover machine electric control box is started. And the turnover machine electric control box controls the container turnover machine to move for loading, so that the protection effect is further guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of containers, and particularly relates to a container turnover device with a protection function. Background Art

[0002] The container turnover machine is used for the transfer and loading and unloading of various granular bulk materials such as grain, plastic, iron filings, and ore powder, and is applicable to places such as railway freight yards, docks, mines, grain depots, and coal yards. The container turnover machine is convenient to operate, fast in loading, and low in operation cost. It only requires one person to operate, which saves a lot of manpower.

[0003] However, at present, insufficient attention is paid to the safety protection problem of the container turnover machine, and there are the following problems: 1. At present, when the container turnover machine is operating, there are no warning or protection measures for the on-site and surrounding personnel, and it is easy to cause safety accidents if people enter by mistake; 2. At present, a vertical ladder is fixed on the sliding frame of the container turnover machine. After each container is loaded, the personnel who open and close the box door need to climb along the vertical ladder to the top platform of the sliding frame to close the box door, and then return to the ground along the vertical ladder. If the operator accidentally touches or the support platform turns and shakes during the whole process, the personnel who open and close the box door are easy to fall and get injured. Summary of the Utility Model

[0004] The main purpose of the utility model is to propose a container turnover device with a protection function, which can effectively solve the problems in the background art.

[0005] To achieve the above purpose, the utility model is realized through the following technical solutions:

[0006] A container turnover device with a protection function includes

[0007] A container turnover machine;

[0008] A turnover machine electric control box for controlling the movement of the container turnover machine;

[0009] Two fixed fences fixed on the left and right sides of the container turnover machine;

[0010] Two lifting fences respectively arranged at both inner ends of one of the fixed fences. The lifting fence includes

[0011] A support;

[0012] A railing rotatably connected to the support;

[0013] A fence lifting controller for controlling the rotation and lifting of the railing. The fence lifting controller is electrically connected to the turnover machine electric control box.

[0014] Optionally, an infrared sensor is provided on the fixed fence, and the infrared sensor is electrically connected to the electric control box of the tipping machine.

[0015] Optionally, displacement sensors are respectively provided at both inner ends of the other fixed fence, and the displacement sensors at both ends are respectively electrically connected to the fence lifting controller.

[0016] Optionally, the container tipping machine includes

[0017] Two lower brackets;

[0018] Two lifting columns, which are respectively installed on the two lower brackets in a lifting manner;

[0019] Two upper brackets, the bottoms of which are respectively hinged to the two lifting columns;

[0020] A support platform, which is fixed between the two upper brackets;

[0021] A sliding frame, which is slidably installed on the support platform;

[0022] Two telescopic rods are respectively arranged on both sides of the bottom of the support platform, one end of each telescopic rod is hinged to the lifting column, and the other end is hinged to the support platform. The tipping of the support platform is controlled by the telescopic movement of the two telescopic rods.

[0023] Optionally, it further includes

[0024] An inclined ladder, which is arranged outside the fixed fence;

[0025] An operation platform, which is fixed at the top of the inclined ladder, and one side of the operation platform close to the container tipping machine is located above the support platform;

[0026] A bolt, which is fixed at the bottom of the side of the operation platform close to the container tipping machine;

[0027] Wherein, a limit hole is correspondingly formed on the side surface of the support platform. When the support platform is turned to a vertical state, the limit hole corresponds to the bolt up and down.

[0028] Optionally, guardrails are provided on both the inclined ladder and the operation platform.

[0029] The utility model provides a container tipping device with a protection function, which has the following beneficial effects;

[0030] 1. During the loading operation, the fence lifting controller controls the two railings to drop. The two fixed fences and the two railings form a closed rectangle for hard isolation protection to prevent personnel from accidentally entering and causing safety accidents. At the same time, it is set that only when the two railings drop in place will the fence lifting controller send a start signal to the tilting machine electric control box, and the tilting machine electric control box controls the movement of the container tilting machine for loading, thus further ensuring the protection effect.

[0031] 2. After loading is completed, the personnel for opening and closing the box door climb to the operation platform through the inclined ladder, enter the top platform of the sliding frame through the operation platform to close the box door, and limit the support platform through the bolt to rigidly restrict the tilting action of the support platform. When the personnel for opening and closing the box door close the box door on the top platform of the sliding frame, it is not easy to fall and get injured. And the personnel for opening and closing the box door can stay on the operation platform for operation without climbing up and down every time after the container is loaded, improving the loading efficiency. Brief Description of the Drawings

[0032] Figure 1 is a three-dimensional structural schematic diagram of the container tilting device of the present utility model;

[0033] Figure 2 is a front view of the container tilting device of the present utility model.

[0034] In the figure: 1. Container tilting machine; 11. Lower bracket; 12. Lifting column; 13. Upper bracket; 14. Support platform; 140. Limiting hole; 15. Sliding frame; 16. Telescopic rod; 2. Tilting machine electric control box; 3. Fixed fence; 4. Lifting fence; 41. Support; 42. Railing; 43. Fence lifting controller; 5. Infrared sensor; 7. Inclined ladder; 8. Operation platform; 9. Bolt; 10. Protective fence. Detailed Embodiment

[0035] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions in the present utility model will be clearly and completely described below in conjunction with the drawings of the present utility model.

[0036] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are some, rather than all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0037] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0038] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined. In addition, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0039] Embodiment, such as Figure 1-2 As shown, a container tipping device with a protection function includes a container tipper 1, a tipper electric control box 2, two fixed fences 3, and two lifting fences 4;

[0040] The tipper electric control box 2 is used to control the movement of the container tipper 1; the two fixed fences 3 are fixed on the left and right sides of the container tipper 1; the two lifting fences 4 are respectively arranged at both inner ends of one of the fixed fences 3,

[0041] The lifting fence 4 includes a support 41, a railing 42, and a fence lifting controller 43; the railing 42 is rotatably connected to the support 41; the fence lifting controller 43 is used to control the rotational lifting of the railing 42, and the fence lifting controller 43 is electrically connected to the tipper electric control box 2.

[0042] Before loading, the two railings 42 are in the raised state, and vehicles loaded with empty containers can freely pass through the middle of the two fixed fences 3. The vehicle moves the empty container to the lower part of the container tilter 1 and loads it through the container tilter 1. During the loading operation, the fence lifting controller 43 controls the two railings 42 to fall. The two fixed fences 3 and the two railings 42 form a closed rectangle for hard isolation protection to prevent personnel from straying in and causing safety accidents. At the same time, it is set that only when the two railings 42 fall in place, the fence lifting controller 43 will send a start signal to the tilter electric control box 2, and the tilter electric control box 2 controls the movement of the container tilter 1 for loading, thereby further ensuring the protection effect.

[0043] In a specific embodiment, an infrared sensor 5 is provided on the fixed fence 3, and the infrared sensor 5 is electrically connected to the tilter electric control box 2. When a person strays in, the infrared sensor 5 alarms, and the tilter electric control box 2 controls the container tilter 1 to stop running, further ensuring the protection effect.

[0044] In a specific embodiment, displacement sensors 6 are respectively provided at both inner ends of the other fixed fence 3, and the two displacement sensors 6 at both ends are respectively electrically connected to the fence lifting controller 43. The displacement sensors 6 are used to detect whether the railings 42 have fallen in place. When they have fallen in place, the displacement sensors 6 send signals to the fence lifting controller 43, and the fence lifting controller 43 then sends a start signal to the tilter electric control box 2.

[0045] In a specific embodiment, the container tilter 1 includes two lower brackets 11, two lifting columns 12, two upper brackets 13, a support platform 14, a sliding frame 15, and two telescopic rods 16;

[0046] The two lifting columns 12 are respectively installed on the two lower brackets 11 in a lifting manner; the bottoms of the two upper brackets 13 are respectively hinged to the two lifting columns 12; the support platform 14 is fixed between the two upper brackets 13; the sliding frame 15 is slidably installed on the support platform 14; the two telescopic rods 16 are respectively arranged on both sides of the bottom of the support platform 14, with one end hinged to the lifting column 12 and the other end hinged to the support platform 14.

[0047] A fastener for connecting with a container is provided at the bottom of the sliding frame 15 for fixing with the container. The left and right movement of the container is controlled by the sliding of the sliding frame 15 on the support platform 14. The height of the upper support frame 13 is controlled by the lifting of the lifting column 12, so as to control the height of the sliding frame 15, and further control the height of the container. The flipping of the support platform 14 is controlled by the telescopic movement of the two telescopic rods 16, so as to control the flipping of the sliding frame 15, and further control the flipping of the container. In this embodiment, the lifting column 12 is a hydraulic telescopic cylinder, the telescopic rod 16 is a hydraulic cylinder rod, the lower support frame 11 is a regular triangular frame structure, and the upper support frame 13 is an inverted triangular frame structure.

[0048] In a specific embodiment, it further includes an inclined ladder 7, an operation platform 8 and a bolt 9; the inclined ladder 7 is arranged outside the fixed fence 3; the operation platform 8 is fixed at the top of the inclined ladder 7, and one side of the operation platform 8 close to the container turnover machine 1 is located above the support platform 14; the bolt 9 is fixed at the bottom of the operation platform 8 on the side close to the container turnover machine 1; wherein, a limiting hole 140 is correspondingly opened on the side surface of the support platform 14. When the support platform 14 is turned to a vertical state, the limiting hole 140 corresponds to the bolt 9 up and down.

[0049] During loading, the support platform 14 is turned to a vertical state, that is, the container is in a vertical state. After the support platform 14 is raised, the limiting hole 140 is docked with the bolt 9, and the bolt 9 is inserted into the limiting hole 140. The support platform 14 is limited by the bolt 9, and then loading is carried out. After loading is completed, the personnel for opening and closing the container door climb to the operation platform 8 through the inclined ladder 7, enter the top platform of the sliding frame 15 through the operation platform 8 to close the container door, and limit the support platform 14 by the bolt 9, rigidly restricting the flipping movement of the support platform 14. The personnel for opening and closing the container door are not likely to fall and get injured when closing the container door on the top platform of the sliding frame 15, and the personnel for opening and closing the container door can stay on the operation platform 8 for operation, without climbing up and down every time after the container is loaded, improving the loading efficiency.

[0050] In a specific embodiment, guardrails 10 are provided on both the inclined ladder 7 and the operation platform 8 to play a protective role.

[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A container overturning device with protective function, characterized in that: include Container turning machine; A turning machine electrical control box, used to control the movement of the container turning machine; Two fixed fences, fixed on the left and right sides of the container tipping machine; Two lifting fences are respectively arranged at the two ends of the inner side of a fixed fence, and the lifting fence includes Support; A handrail, rotatably connected to the support; The fence lifting controller is used to control the rotation and lifting of the fence, and the fence lifting controller is electrically connected to the electrical control box of the turning machine.

2. The container overturning device with protective function according to claim 1, characterized in that: An infrared sensor is arranged on the fixed fence, and the infrared sensor is electrically connected to the electrical control box of the turning machine.

3. The container overturning device with protective function according to claim 1, characterized in that: Displacement sensors are respectively arranged at two ends of the inner side of the other fixed fence, and the displacement sensors at both ends are respectively electrically connected to the fence lifting controller.

4. The container overturning device with protective function according to claim 1, characterized in that: The container turning machine comprises two lower brackets; Two lifting columns are respectively installed on the two lower brackets for lifting; Two upper brackets, the bottoms of which are respectively hinged to the two lifting columns; A supporting platform, fixed between the two upper brackets; A sliding frame, slidably mounted on the supporting platform; Two telescopic rods are respectively arranged at two sides of the bottom of the support platform, one end of which is hinged to the lifting column and the other end of which is hinged to the support platform. The support platform can be turned over by controlling the extension and retraction of the two telescopic rods.

5. The container overturning device with protective function according to claim 4, characterized in that: Also included is an inclined ladder, which is arranged outside the fixed fence; A working platform is fixed on the top of the inclined ladder, and a side of the working platform close to the container tipping machine is located above the supporting platform; A latch, fixed to the bottom of the working platform on the side close to the container tipping machine; Wherein, a limiting hole is correspondingly provided on the side surface of the support platform, and when the support platform is flipped to a vertical state, the limiting hole corresponds to the latch in the upper and lower parts.

6. The container overturning device with protective function according to claim 5, characterized in that: Guardrails are arranged on the inclined ladder and the working platform.