Microbial fermentation buffer tank with adjustable inner cavity space size
By installing adjustment components in the microbial fermentation buffer tank, the adjustability of the cavity space size is achieved, solving the problem of unadjustable cavity space in the prior art, and improving the adaptability and production efficiency of fermentation.
Patent Information
- Application Number
- CN202421923755.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The cavity space size of the existing microbial fermentation buffer tanks is unadjustable, resulting in poor adaptability in fermentation production of different scales, increasing equipment cost and operational complexity.
A microbial fermentation buffer tank with adjustable cavity space size is designed. By installing adjustment components in the fermentation tank, including mounting parts, pull plates, pull rods, adjustment plates and sliders, users can reduce or expand the cavity space of the fermentation tank through the adjustment components.
It realizes flexible adjustment of the cavity space in fermentation production of different scales, reduces equipment costs and operation complexity, and improves the controllability and production efficiency of fermentation.
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Figure CN222975186U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of fermentation equipment, and particularly relates to a microbial fermentation buffer tank with an adjustable inner cavity space size. Background Technique
[0002] A microbial fermentation buffer tank is a device used in the process of microbial fermentation. There are many disadvantages in the current microbial fermentation buffer tank. First of all, the problem that the inner cavity space size cannot be adjusted is relatively prominent. Due to the use of a fixed tank structure in design and manufacturing, it is impossible to flexibly change the inner cavity space according to actual production needs, resulting in poor adaptability in fermentation production of different scales. The reason for this is the limitation of traditional design concepts and the standardized manufacturing mode adopted to reduce costs. In response to this shortcoming, the conventional method is to prepare multiple buffer tanks with different volumes to meet the needs of different production scales. However, this method has obvious drawbacks. On the one hand, purchasing multiple buffer tanks increases the equipment cost and floor area, causing great pressure on the enterprise's capital and site resources. On the other hand, in actual operation, switching between different buffer tanks will increase the complexity and time cost of operation, reducing production efficiency. Moreover, the existence of multiple buffer tanks also increases the difficulty of maintenance and management, requiring more manpower and material resources, and may also affect the consistency and stability of production due to the differences between different buffer tanks. Therefore, a new structure needs to be proposed to solve the above technical problems. Content of the Utility Model
[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a microbial fermentation buffer tank with an adjustable inner cavity space size to solve the problems put forward in the above background technique.
[0004] The utility model is realized through the following technical solutions: A microbial fermentation buffer tank with an adjustable inner cavity space size, comprising: a fermentation tank and an adjustment component. A tank cover is installed on the upper surface of the fermentation tank. A first feed pipe, a second feed pipe and a third feed pipe are respectively installed on the upper surface of the tank cover and the outer surface of the fermentation tank. Support legs are installed on the outer surface of the fermentation tank. A pressure valve and a pressure gauge are respectively installed on the upper surface of the tank cover and the outer surface of the fermentation tank. A discharge pipe is installed on the lower surface of the fermentation tank. Adjustment components are symmetrically installed inside the fermentation tank. The adjustment component includes: a mounting member, a pull plate, a pull rod, an adjustment plate and a sliding member. The adjustment plate is slidably installed on the inner wall of the fermentation tank through the sliding member. A pull rod is installed on the outer surface of the adjustment plate. A pull plate is installed at one end of the pull rod away from the adjustment plate. The pull rod penetrates through the surface of the mounting member.
[0005] As a preferred embodiment, three support legs are evenly installed on the lower edge of the outer surface of the fermentation tank. A first feed pipe is installed at the center position of the upper surface of the tank cover. Hanging plates are symmetrically installed on the upper surface of the tank cover. The upper edge and the lower edge of the outer surface of the fermentation tank are respectively staggeredly installed with a second feed pipe and a third feed pipe. The provision of the first feed pipe, the second feed pipe and the third feed pipe can meet the feeding requirements of different raw materials and improve the controllability of fermentation.
[0006] As a preferred embodiment, a discharge pipe is installed at the center position of the lower surface of the fermentation tank. A valve is provided at the connection of the discharge pipe, the second feed pipe and the third feed pipe to the fermentation tank. A pressure gauge is installed on the upper edge of the outer surface of the fermentation tank.
[0007] As a preferred embodiment, two mounting members are symmetrically installed at the center position of the outer surface of the fermentation tank. Two pull rods are installed through the surface of the mounting member. The outer ends of the pull rods are connected to a pull plate. The inner surface of the pull plate abuts against the outer surface of the mounting member.
[0008] As a preferred embodiment, the inner end of the pull rod is connected to the center position of the outer surface of the adjusting plate. The sliding member includes: a first mounting block, a second mounting block, a first sealing gasket and a sliding rod. Two first mounting blocks are symmetrically installed on the inner wall of the fermentation tank. A first sealing gasket is installed on the inner surface of the first mounting block.
[0009] As a preferred embodiment, two second mounting blocks are symmetrically installed on the inner surface of the first mounting block. A sliding rod is installed between the two second mounting blocks. The adjusting plate is installed through and slidably on the outer surface of the sliding rod. A second sealing gasket is installed at the connection of the mounting member to the fermentation tank. When in use, during small-scale experimental fermentation, the inner cavity space can be reduced through the adjusting assembly, reducing the consumption of materials and energy and lowering costs. During large-scale production, the inner cavity space can be expanded through the adjusting assembly to meet the fermentation requirements of a large amount of materials.
[0010] After adopting the above technical solution, the beneficial effects of the present utility model are as follows: By providing a fermentation tank, a tank cover is installed on the upper surface of the fermentation tank. A first feed pipe, a second feed pipe and a third feed pipe are respectively installed on the upper surface of the tank cover and the outer surface of the fermentation tank. Support legs are installed on the outer surface of the fermentation tank. A pressure valve and a pressure gauge are respectively installed on the upper surface of the tank cover and the outer surface of the fermentation tank. A discharge pipe is installed on the lower surface of the fermentation tank. When in use, the provision of the first feed pipe, the second feed pipe and the third feed pipe can meet the feeding requirements of different raw materials and improve the controllability of fermentation. At the same time, the pressure valve can automatically release pressure when the pressure in the tank is too high, ensuring the safety of the fermentation process. The pressure gauge displays the pressure in the tank in real time, which helps the operator accurately understand the pressure state in the fermentation tank and timely adjust the operation parameters.
[0011] By setting up the adjusting component, the adjusting component is symmetrically installed inside the fermentation tank. The adjusting component includes: a mounting piece, a pulling plate, a pulling rod, an adjusting plate and a sliding piece. The adjusting plate is slidably installed on the inner wall of the fermentation tank through the sliding piece. A pulling rod is installed on the outer surface of the adjusting plate. One end of the pulling rod away from the adjusting plate is installed with a pulling plate. The pulling rod penetrates through the surface of the mounting piece. When in use, during small-scale experimental fermentation, the inner cavity space can be reduced through the adjusting component, reducing the consumption of materials and energy, and lowering the cost. During large-scale production, the inner cavity space can be enlarged through the adjusting component to meet the fermentation requirements of a large amount of materials. Description of the Drawings
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0013] Figure 1 It is a schematic diagram of the overall structure of a microbial fermentation buffer tank with an adjustable inner cavity space size according to the present invention.
[0014] Figure 2 It is a schematic diagram of the side structure of a microbial fermentation buffer tank with an adjustable inner cavity space size according to the present invention.
[0015] Figure 3 It is a schematic diagram of the adjusting component of a microbial fermentation buffer tank with an adjustable inner cavity space size according to the present invention.
[0016] In the figure, 100 - fermentation tank, 110 - tank cover, 120 - feed pipe one, 130 - hanging plate, 140 - pressure gauge, 150 - support leg, 160 - feed pipe two, 170 - feed pipe three, 180 - discharge pipe, 190 - pressure valve;
[0017] 200 - mounting piece, 210 - pulling plate, 220 - pulling rod, 230 - mounting block one, 240 - mounting block two, 250 - sealing gasket one, 260 - sliding rod, 270 - adjusting plate, 280 - sealing gasket two. Detailed Embodiments
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0019] Please refer to Figures 1 to 3 , the present utility model provides a technical solution: a microbial fermentation buffer tank with adjustable internal cavity space size, including: a fermentation tank 100 and an adjustment component. A tank cover 110 is installed on the upper side surface of the fermentation tank 100. A first feed pipe 120, a second feed pipe 160, and a third feed pipe 170 are respectively installed on the upper side surface of the tank cover 110 and the outer side surface of the fermentation tank 100. Support legs 150 are installed on the outer side surface of the fermentation tank 100. A pressure valve 190 and a pressure gauge 140 are respectively installed on the upper side surface of the tank cover 110 and the outer side surface of the fermentation tank 100. A discharge pipe 180 is installed on the lower side surface of the fermentation tank 100. Adjustment components are symmetrically installed inside the fermentation tank 100. The adjustment components include: a mounting member 200, a pull plate 210, a pull rod 220, an adjustment plate 270, and a sliding member. The adjustment plate 270 is slidably installed on the inner wall of the fermentation tank 100 through the sliding member. A pull rod 220 is installed on the outer side surface of the adjustment plate 270. One end of the pull rod 220 away from the adjustment plate 270 is installed with a pull plate 210. The pull rod 220 penetrates through the surface of the mounting member 200.
[0020] Please refer to Figures 1 to 3 , as the first embodiment of the present utility model, three support legs 150 are evenly installed on the lower side edge of the outer side surface of the fermentation tank 100. A first feed pipe 120 is installed at the center position of the upper side surface of the tank cover 110. Hanging plates 130 are symmetrically installed on the upper side surface of the tank cover 110. The second feed pipe 160 and the third feed pipe 170 are respectively installed on the upper side edge and the lower side edge of the outer side surface of the fermentation tank 100 in a staggered manner;
[0021] A discharge pipe 180 is installed at the center position of the lower side surface of the fermentation tank 100. A valve is provided at the connection of the discharge pipe 180, the second feed pipe 160, and the third feed pipe 170 to the fermentation tank 100. A pressure gauge 140 is installed on the upper side edge of the outer side surface of the fermentation tank 100;
[0022] During use, the user can first put the raw materials to be fermented into the fermenter 100 through the first feed pipe 120, the second feed pipe 160, and the third feed pipe 170. Since there are the first feed pipe 120, the second feed pipe 160, and the third feed pipe 170, it can adapt to the feeding requirements of different raw materials, improve the controllability of fermentation, and facilitate the timely addition of specific supplementary raw materials according to different stages of the fermentation process, which helps to optimize the fermentation effect. At the same time, the pressure valve 190 can automatically release pressure when the pressure in the tank is too high, ensuring the safety of the fermentation process. The pressure gauge 140 displays the pressure in the tank in real time, which helps the operator accurately understand the pressure state in the fermenter 100 and adjust the operation parameters in a timely manner.
[0023] Please refer to Figures 1 to 3 , as the second embodiment of the present utility model, two mounting members 200 are symmetrically installed at the center position of the outer surface of the fermenter 100. Two pull rods 220 are installed through the surface of the mounting member 200. The outer ends of the pull rods 220 are connected to the pull plate 210, and the inner surface of the pull plate 210 abuts against the outer surface of the mounting member 200;
[0024] The inner ends of the pull rods 220 are connected to the center position of the outer surface of the adjusting plate 270. The sliding member includes: a first mounting block 230, a second mounting block 240, a first sealing gasket 250, and a sliding rod 260. Two first mounting blocks 230 are symmetrically installed on the inner wall of the fermenter 100, and a first sealing gasket 250 is installed on the inner surface of the first mounting block 230;
[0025] Two second mounting blocks 240 are symmetrically installed on the inner surface of the first mounting block 230. A sliding rod 260 is installed between the two second mounting blocks 240. The adjusting plate 270 is installed through and slidably on the outer surface of the sliding rod 260. A second sealing gasket 280 is installed at the connection between the mounting member 200 and the fermenter 100;
[0026] When in use, when it is necessary to expand the space inside the fermentation tank 100, the user can pull the two pull plates 210 on the front surface of the mounting member 200 at this time, so that the pull plates 210 drive the pull rods 220 to be pulled out. At this time, when the pull rods 220 are pulled out, the adjusting rod will move along the sliding rod 260, so that the adjusting plate 270 moves outward, thereby increasing the space inside the fermentation tank 100. After both adjusting plates 270 are pulled by the pull rods 220, the space inside the fermentation tank 100 is increased to the maximum. On the contrary, the user pushes the pull plate 210 so that the inner surface of the pull plate 210 abuts against the front surface of the mounting member 200, thereby adjusting the space inside the fermentation tank 100 to the minimum. When the space inside the fermentation tank 100 is adjusted to the minimum, the user can fix the pull plate 210 and the mounting member 200 through an additional fixing fixture (the fixture is a prior art, and its selection conforms to the structure of this device. Its specific working principle and structure will not be elaborated here), preventing the gas generated inside the fermentation tank 100 from pushing the adjusting plate 270 and thus changing the space size. Since during small-scale experimental fermentation, the inner cavity space can be reduced through the adjusting component, reducing the consumption of materials and energy and lowering costs. During large-scale production, the inner cavity space can be expanded through the adjusting component to meet the fermentation requirements of a large amount of materials.
[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A microbial fermentation buffer tank with adjustable inner cavity space size, comprising: A fermentation tank (100) and a regulating assembly, characterized in that a tank cover (110) is installed on the upper surface of the fermentation tank (100), and a feed pipe 1 (120), a feed pipe 2 (160) and a feed pipe 3 (170) are installed on the upper surface of the tank cover (110) and the outer surface of the fermentation tank (100) respectively; The outer surface of the fermentation tank (100) is equipped with a support leg (150), the upper surface of the tank cover (110) and the outer surface of the fermentation tank (100) are equipped with a pressure valve (190) and a pressure gauge (140) respectively, the lower surface of the fermentation tank (100) is equipped with a discharge pipe (180), and the interior of the fermentation tank (100) is symmetrically equipped with an adjustment component; The adjustment assembly includes: a mounting member (200), a pull plate (210), a pull rod (220), an adjustment plate (270) and a sliding member, wherein the adjustment plate (270) is slidably mounted on the inner wall of the fermentation tank (100) via the sliding member, the pull rod (220) is mounted on the outer surface of the adjustment plate (270), the pull plate (210) is mounted on one end of the pull rod (220) away from the adjustment plate (270), and the pull rod (220) passes through the surface of the mounting member (200).
2. A microbial fermentation buffer tank with adjustable inner cavity space size as claimed in claim 1, characterized in that: Three supporting legs (150) are evenly installed on the lower edge of the outer surface of the fermentation tank (100), a feed pipe one (120) is installed at the center position of the upper surface of the tank cover (110), a hanging plate (130) is symmetrically installed on the upper surface of the tank cover (110), and a feed pipe two (160) and a feed pipe three (170) are staggeredly installed on the upper edge and the lower edge of the outer surface of the fermentation tank (100).
3. A microbial fermentation buffer tank with adjustable inner cavity space size as claimed in claim 2, characterized in that: A discharge pipe (180) is installed at the center of the lower surface of the fermentation tank (100), and a valve is provided at the connection between the discharge pipe (180), the second feed pipe (160), and the third feed pipe (170) and the fermentation tank (100). A pressure gauge (140) is installed on the upper edge of the outer surface of the fermentation tank (100).
4. A microbial fermentation buffer tank with adjustable inner cavity space size as claimed in claim 3, characterized in that: Two mounting members (200) are symmetrically installed at the center position of the outer surface of the fermentation tank (100), and two pull rods (220) are installed through the surface of the mounting member (200). The outer ends of the pull rods (220) are connected to the pull plate (210), and the inner surface of the pull plate (210) is in contact with the outer surface of the mounting member (200).
5. A microbial fermentation buffer tank with adjustable inner cavity space size as claimed in claim 4, characterized in that: The inner end of the pull rod (220) is connected to the center position of the outer surface of the adjustment plate (270), and the sliding part includes: a mounting block one (230), a mounting block two (240), a sealing gasket one (250) and a sliding rod (260). Two mounting blocks one (230) are symmetrically installed on the inner wall of the fermentation tank (100), and a sealing gasket one (250) is installed on the inner surface of the mounting block one (230).
6. A microbial fermentation buffer tank with adjustable inner cavity space size as claimed in claim 5, characterized in that: Two mounting blocks 2 (240) are symmetrically mounted on the inner surface of the mounting block 1 (230), a sliding rod (260) is mounted between the two mounting blocks 2 (240), the adjusting plate (270) is mounted on the outer surface of the sliding rod (260) through a sliding member, and a sealing gasket 2 (280) is installed at the connection between the mounting member (200) and the fermentation tank (100).