Device for improving crushing degree of sugarcane

By designing a sugarcane crusher including multi-motor-driven crushing pair rolls, rollers, and conveyor belts, the problems of poor crushing effect and insufficient convenience of existing sugarcane crushers are solved, and efficient sugarcane crushing and convenient transport treatment are achieved.

CN222975199UActive Publication Date: 2025-06-13COFCO CHONGZUO JIANGZHOU SUGAR CO LTD +1
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Patent Information

Application Number
CN202421439196.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-06-13
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The spiral blades of existing sugar cane crushers are not easy to break sugar cane, the crushing effect is poor, and the equipment structure is single and there is no conveying device. The crushed sugar cane is not easy to be processed in a centralized manner, so the convenience of the device needs to be improved.

Method used

A device is designed including a housing assembly, a crushing assembly and a conveying assembly. The crushing assembly drives the crushing roller and the crushing roller to rotate through multiple motors, and uses the roller blade and the crushing roller blade to combine with the fixed blade to crush the sugarcane multiple times to improve the crushing degree. The conveying assembly transports the broken sugar cane through the conveyor belt for easy collection.

Benefits of technology

The crushing degree of sugar cane is improved, the crushing effect is improved, and the crushed sugar cane is conveniently transported out, improving the convenience and efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for improving the crushing degree of sugarcane, and belongs to the technical field of sugarcane crushers. Comprising a shell assembly, a crushing assembly and a conveying assembly, the shell assembly comprises a shell, a feeding frame is arranged above the shell, the crushing assembly comprises crushing paired rollers arranged on the inner wall of the feeding frame, paired roller blades are arranged on the circumferential outer walls of the crushing paired rollers, crushing rollers are arranged on the inner wall of the shell, and crushing roller blades are arranged on the circumferential outer walls of the crushing rollers; the conveying assembly comprises a conveying belt frame arranged below the shell, and a conveying belt is arranged on the inner wall of the conveying belt frame. The crushing roller pair drives the roller pair blades to rotate to crush sugarcanes, the crushing roller pair drives the crushing roller blades to rotate to be matched with the fixed blades to further crush the crushed sugarcanes, the crushing degree of the sugarcanes is improved, after the sugarcanes are crushed, the conveying belt conveys the crushed sugarcanes out of the device, the crushed sugarcanes are conveniently collected, and the sugarcane crushing efficiency is improved. And the convenience of the device is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of sugarcane crushers, and more specifically, to a device for improving the crushing degree of sugarcane. Background Art

[0002] Granulated sugar refers to the solid original sucrose formed after the sugarcane juice is exposed to the sun. In sugar production factories, a large amount of sugarcane needs to be juiced. Since sugarcane is rich in cellulose and considering its cylindrical shape, equipment with a relatively large extrusion force is required for juicing sugarcane during the juicing process. Therefore, a crusher is needed to crush the sugarcane first and then juice it, which is convenient for subsequent juicing. Therefore, in order to solve these problems, we propose a device for improving the crushing degree of sugarcane to solve the problems.

[0003] In the prior art, the patent document with the publication number CN207259523U provides a sugarcane crusher. This sugarcane crusher crushes the sugarcane by placing the sugarcane between multiple threaded rods, and the blades on the threaded rods crush the sugarcane.

[0004] Although this sugarcane crusher has many beneficial effects, there are still the following problems: This sugarcane crusher crushes the sugarcane by placing the sugarcane between multiple threaded rods, and the spiral blades are not easy to crush the sugarcane, resulting in poor sugarcane crushing effect and needing improvement; secondly, this sugarcane crusher has a single structure and does not have a conveying device, so it is not easy to centrally process the crushed sugarcane, and the convenience of the device needs to be improved. Therefore, a device for improving the crushing degree of sugarcane is proposed for the above problems. Content of the Utility Model

[0005] 1. Technical Problems to be Solved

[0006] The purpose of the utility model is to provide a device for improving the crushing degree of sugarcane to solve the problems in the above background art that in the existing sugarcane crusher, the sugarcane is placed between multiple threaded rods, and the blades on the threaded rods crush the sugarcane, the spiral blades are not easy to crush the sugarcane, the sugarcane crushing effect is poor, and the sugarcane crusher has a single structure, does not have a conveying device, it is not easy to centrally process the crushed sugarcane, and the convenience of the device needs to be improved.

[0007] 2. Technical Solutions

[0008] A device for improving the crushing degree of sugarcane includes a housing assembly, a crushing assembly, and a conveying assembly;

[0009] Among them,

[0010] The housing assembly includes a housing, a first motor is arranged on the side wall of the housing, and a feeding frame is arranged above the housing, and a second motor is arranged on the side wall of the feeding frame;

[0011] The crushing assembly includes crushing counter-rollers arranged on the inner wall of the feeding frame. Opposite roller blades are arranged on the circumferential outer wall of the crushing counter-rollers. A crushing roller is arranged on the inner wall of the housing. Crushing roller blades are arranged on the circumferential outer wall of the crushing roller. And fixed blades are arranged on the inner wall of the housing.

[0012] The conveying assembly includes a conveyor belt frame arranged below the housing. A conveyor belt motor is arranged on the outer wall of the conveyor belt frame. And a conveyor belt is arranged on the inner wall of the conveyor belt frame.

[0013] Preferably, a counter-roller rotating rod connected to the output end of the second motor is arranged on the circumferential inner wall of the crushing counter-rollers. A crushing roller rotating rod connected to the output end of the first motor is arranged on the circumferential inner wall of the crushing roller.

[0014] Preferably, a through opening is arranged above the conveyor belt frame. And a discharge port is arranged on the side wall of the conveyor belt frame.

[0015] Preferably, a rotating rod is arranged at the output end of the conveyor belt motor. Drums are arranged on the circumferential outer wall of the rotating rod.

[0016] Preferably, a feed inlet is arranged above the feeding frame. The through opening is arranged between the housing and the conveyor belt frame. The conveyor belt is arranged on the circumferential outer wall of the drums.

[0017] 3. Beneficial Effects

[0018] Compared with the prior art, the advantages of the present utility model are as follows:

[0019] In the present utility model, the crushing counter-rollers are driven to rotate by multiple second motors. The crushing counter-rollers drive the opposite roller blades to rotate, so that sugarcane can be crushed. The crushed sugarcane falls into the interior of the housing. Then, the first motor drives the crushing roller to rotate. The crushing roller drives the crushing roller blades to rotate and cooperate with the fixed blades to further crush the crushed sugarcane, improving the crushing degree of the sugarcane. The device has a good crushing effect on the sugarcane.

[0020] Secondly, after the sugarcane is crushed, it directly falls onto the conveyor belt inside the conveyor belt frame. The conveyor belt motor drives the conveyor belt to move. The conveyor belt conveys the crushed sugarcane out of the device, facilitating the collection of the crushed sugarcane. The device has high convenience. Description of the Drawings

[0021] Figure 1 It is a schematic diagram of the right side of the overall structure of the present utility model;

[0022] Figure 2 It is a schematic diagram of the details of the crushing assembly of the present utility model;

[0023] Figure 3 It is a schematic diagram of the details of the structure of the crushing counter-rollers of the present utility model;

[0024] Figure 4 Schematic diagram of the structural details of the crushing roller of the present utility model;

[0025] Figure 5 Schematic diagram of the structural details of the conveying assembly of the present utility model;

[0026] Figure 6 Schematic diagram of the structural details of the conveyor belt of the present utility model.

[0027] Explanation of the reference numerals in the figure: 1. Outer shell assembly; 2. Crushing assembly; 3. Conveying assembly; 110. Outer shell; 120. First motor; 130. Second motor; 140. Feed inlet; 150. Feed frame; 210. Crushing counter-rollers; 220. Counter-roller rotating rod; 230. Counter-roller blade; 240. Crushing roller; 250. Crushing roller rotating rod; 260. Crushing roller blade; 270. Fixed blade; 310. Conveyor belt frame; 320. Through hole; 330. Conveyor belt motor; 340. Discharge outlet; 350. Conveyor belt; 360. Rotating rod; 370. Drum. Detailed implementation manners

[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0029] In the description of the present utility model, the meaning of "a plurality of" is two or more unless otherwise specifically defined.

[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0031] Please refer to Figure 1-6 The present utility model provides a technical solution:

[0032] A device for improving the crushing degree of sugarcane, the housing assembly 1 includes a housing 110, a first motor 120 is installed on the side wall of the housing 110, and a feeding frame 150 is installed above the housing 110. A second motor 130 is installed on the side wall of the feeding frame 150. The first motor 120 and the second motor 130 can drive the crushing counter-rollers 210 and the crushing roller 240 in the crushing assembly 2 to rotate. The first motor 120 and the second motor 130 are used by externally connecting a high-voltage switch cabinet through high-voltage cables.

[0033] The crushing assembly 2 includes crushing counter-rollers 210 installed on the inner wall of the feeding frame 150. Opposing roller blades 230 are installed on the circumferential outer wall of the crushing counter-rollers 210. A crushing roller 240 is installed on the inner wall of the housing 110. Crushing roller blades 260 are installed on the circumferential outer wall of the crushing roller 240. And fixed blades 270 are installed on the inner wall of the housing 110. Multiple crushing counter-rollers 210 cooperating with the opposing roller blades 230 can first crush the sugarcane. The crushing roller 240 cooperating with the crushing roller blades 260 and the fixed blades 270 can further crush the crushed sugarcane, improving the crushing degree of the sugarcane and facilitating the next step of juicing the sugarcane. The fixed blades 270 are staggered with the crushing roller blades 260.

[0034] The conveying assembly 3 includes a conveyor belt frame 310 welded below the housing 110. A conveyor belt motor 330 is installed on the outer wall of the conveyor belt frame 310. And a conveyor belt 350 is installed on the inner wall of the conveyor belt frame 310. The conveyor belt motor 330 can drive the conveyor belt 350 to move. The conveyor belt 350 conveys the crushed sugarcane out of the device, facilitating the collection of the crushed sugarcane.

[0035] Specifically, opposing roller rotating rods 220 are installed on the circumferential inner wall of the crushing counter-rollers 210. Crushing roller rotating rods 250 are installed on the circumferential inner wall of the crushing roller 240. The opposing roller rotating rods 220 cooperating with the second motor 130 can rotate the crushing counter-rollers 210. The crushing roller rotating rods 250 cooperating with the first motor 120 can rotate the crushing roller 240, enabling the crushing of the sugarcane.

[0036] Furthermore, a through-opening 320 is opened above the conveyor belt frame 310, and a discharge port 340 is provided on the side wall of the conveyor belt frame 310. The crushed sugarcane can directly fall onto the conveyor belt 350 through the through-opening 320 and then be conveyed out of the device through the discharge port 340.

[0037] It should be noted that a rotating rod 360 is installed at the output end of the conveyor belt motor 330. A roller 370 is installed on the circumferential outer wall of the rotating rod 360. The conveyor belt motor 330 drives the rotating rod 360 to rotate, and the rotating rod 360 drives the roller 370 to rotate, which can then drive the conveyor belt 350 to move.

[0038] It should be noted that a feed inlet 140 is provided above the feed frame 150, a through port 320 is provided between the outer shell 110 and the conveyor belt frame 310, and the conveyor belt 350 is arranged on the circumferential outer wall of the roller 370, and the simply crushed sugarcane can be poured into the feed inlet 340 for further crushing.

[0039] In addition, the accessory materials and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method either.

[0040] The models of the devices or equipment involved in this article are as follows:

[0041] The model of the first motor 120 is: 69529,

[0042] The model of the second motor 130 is: 69529.

[0043] The model of the conveyor belt motor 330 is: Y132S-4.

[0044] Working principle: The device can send sugarcane into the feed frame 150 through the feed inlet 140. The second motor 130 cooperates with the counter-roller rotating rod 250 to drive the crushing counter-rollers 210 to rotate. Then, the multiple crushing counter-rollers 210 on the side wall of the feed frame 150 cooperate with the counter-roller blades 230 to first crush the sugarcane. The crushed sugarcane falls into the interior of the outer shell 110. The first motor 120 cooperates with the crushing roller rotating rod 250 to drive the crushing roller 240 to rotate. The crushing roller 240 cooperates with the crushing roller blades 260 and the fixed blades 270 to further crush the crushed sugarcane, improving the crushing degree of the sugarcane. After the sugarcane is crushed, it directly falls onto the conveyor belt 350 through the through port. The conveyor belt motor 330 cooperates with the rotating rod 360 and the roller 370 to drive the conveyor belt 350 to move, and convey the crushed sugarcane out of the device, facilitating the collection of the crushed sugarcane and facilitating subsequent juicing of the crushed sugarcane.

[0045] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present utility model, and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A device for improving the crushing degree of sugarcane, characterized in that: It comprises a housing component (1), a crushing component (2) and a transmission component (3); in, The housing assembly (1) comprises a housing (110), a motor 1 (120) is arranged on a side wall of the housing (110), and a feed frame (150) is arranged above the housing (110), and a motor 2 (130) is arranged on a side wall of the feed frame (150); The crushing assembly (2) comprises a crushing roller (210) arranged on the inner wall of the feed frame (150), a roller blade (230) is arranged on the circumferential outer wall of the crushing roller (210), a crushing roller (240) is arranged on the inner wall of the shell (110), a crushing roller blade (260) is arranged on the circumferential outer wall of the crushing roller (240), and a fixed blade (270) is arranged on the inner wall of the shell (110); The conveying assembly (3) comprises a conveyor belt frame (310) arranged below the housing (110), a conveyor belt motor (330) being arranged on the outer wall of the conveyor belt frame (310), and a conveyor belt (350) being arranged on the inner wall of the conveyor belt frame (310).

2. The device for improving the crushing degree of sugarcane according to claim 1, characterized in that The inner circumferential wall of the crushing roller pair (210) is provided with a roller pair rotating rod (220) connected to the output end of the second motor (130), and the inner circumferential wall of the crushing roller (240) is provided with a crushing roller rotating rod (250) connected to the output end of the first motor (120).

3. The device for improving the crushing degree of sugarcane according to claim 2, characterized in that A through opening (320) is provided on the top of the conveyor frame (310), and a discharge opening (340) is provided on the side wall of the conveyor frame (310).

4. The device for improving the crushing degree of sugarcane according to claim 3, characterized in that The output end of the conveyor belt motor (330) is provided with a rotating rod (360), and the circumferential outer wall of the rotating rod (360) is provided with a roller (370).

5. The device for improving the crushing degree of sugarcane according to claim 4, characterized in that A feed port (140) is disposed above the feed frame (150), the through port (320) is disposed between the outer shell (110) and the conveyor belt frame (310), and the conveyor belt (350) is disposed on the circumferential outer wall of the roller (370).

Citation Information

Patent Citations

  • Sugarcane breaker

    CN207259523U