Cleaning and deoiling device for yarn dyeing
By designing a cleaning and oil removal device for yarn dyeing including an oil removal tank, a rotating roller, a carding rack, agitating rod and agitating rack, the problem that polylactic fiber material is difficult to dye due to high oil content is solved, and the oil removal and coloring ability of the yarn is improved.
Patent Information
- Application Number
- CN202421589576.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-08
AI Technical Summary
Polylactic fiber materials have high oil content, which makes it inconvenient to dye. They can only focus on light colors such as gray and white, which affects their subsequent development.
A cleaning and oil removal device for yarn dyeing is designed, including an oil removal tank, a rotating roller, a combing rack, agitating rod and agitating rack. It is poured into the oil removal tank through the ratio of water and cleaning agent. After starting the device, the rotating roller and agitating rack will comb the yarn open, and the agitating rod and agitating rack will disperse the yarn to improve the contact effect between the yarn and the cleaning agent.
The oil removal ability of the yarn is improved, thereby improving the coloring ability of the yarn in disguise, which can more effectively remove the oil in the yarn and promote the dyeing effect.
Smart Images
Figure CN222975459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of yarn processing, in particular to a cleaning and degreasing device for yarn dyeing. Background Technique
[0002] Polylactic acid fiber is made from starch-containing agricultural products such as corn, wheat, and sugar beet. After fermentation to produce lactic acid, it is then subjected to polycondensation and melt spinning. Polylactic acid fiber is a synthetic fiber with raw materials that can be planted easily, and its waste can be naturally degraded in nature. It can be decomposed into carbon dioxide and water by the action of microorganisms in soil or seawater. When burned, it will not emit poisonous gases and will not cause pollution. It is an ecological fiber for sustainable development.
[0003] The fabric processed with polylactic acid fiber has good hand feeling and drapability, anti-ultraviolet, low flammability and excellent processing performance. It is suitable for various fashion clothes, casual clothes, sports goods and sanitary products, etc., and has broad application prospects. However, the polylactic acid fiber material itself has a large oil content, which makes it inconvenient to dye, so it can only be mainly light colors such as gray and white, affecting its subsequent development. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a cleaning and degreasing device for yarn dyeing, which solves the problem that the polylactic acid fiber material itself has a large oil content, which makes it inconvenient to dye, so it can only be mainly light colors such as gray and white, affecting its subsequent development.
[0005] To achieve the above object, the utility model is realized through the following technical solutions: A cleaning and degreasing device for yarn dyeing, including a base, a degreasing tank is horizontally fixedly connected along the length direction at the front part of the upper surface of the base, a plurality of rotating shafts are horizontally rotatably connected at equal intervals along the length direction inside the degreasing tank, a plurality of rotating rollers are fixedly connected to the outer surfaces of the plurality of rotating shafts, and a plurality of carding racks are fixedly connected to the outer surfaces of the plurality of rotating rollers;
[0006] Both ends of the rear part of the upper surface of the base are fixedly connected with mounting seats, a crankshaft is horizontally rotatably connected between the two mounting seats, a linkage rod is rotatably connected to the outer surface of each connecting rod journal of the crankshaft, the other ends of the plurality of linkage rods are rotatably connected with stirring rods, the other ends of the plurality of stirring rods all extend above the degreasing tank, and a plurality of guiding seats are fixedly connected to the upper surface of the base and arranged along the width direction and corresponding to the plurality of stirring rods respectively, the plurality of stirring rods are respectively slidably connected to the upper surfaces of the plurality of guiding seats, and a plurality of stirring racks are fixedly connected to the lower surfaces of the plurality of stirring rods and within the open range of the degreasing tank.
[0007] Furthermore, a plurality of the stirring racks are uniformly spaced along the length direction of the stirring rod.
[0008] Furthermore, the rear ends of the plurality of rotating shafts are rotatably penetrated through the rear side surface of the degreasing tank and extend outwards. Multi-track pulleys are fixedly connected to the outer surfaces of the plurality of rotating shafts and located at the rear side of the degreasing tank. Each two adjacent multi-track pulleys are connected by belt transmission.
[0009] Furthermore, a first motor is horizontally and fixedly connected to the front end surface of the degreasing tank. The output shaft of the first motor is rotatably penetrated through the front side wall of the degreasing tank and fixedly connected to the front end surface of one of the rotating shafts.
[0010] Furthermore, a second motor is fixedly connected to the outer side surface of one of the mounting seats. The output shaft of the second motor is rotatably penetrated through the mounting seat and fixedly connected to one end of the crankshaft.
[0011] Furthermore, a plurality of support frames are vertically and fixedly connected to the rear part of the upper surface of the base. The tops of the plurality of support frames are horizontally and fixedly connected with support sleeves. The multi-segment main journal of the crankshaft is respectively rotatably connected to the inside of the plurality of support sleeves.
[0012] Furthermore, a plurality of drain ports are horizontally penetrated and opened at the bottom end of the front side surface of the degreasing tank. Sealing plugs are detachably installed inside the plurality of drain ports.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the cleaning and degreasing device for yarn dyeing, by setting the rotating rollers, carding racks, stirring rods and stirring racks, when the device is in use, water and cleaning agent are poured into the inside of the degreasing tank according to a ratio. Then, the device is started. After the device is started, a plurality of rotating rollers rotate, and the carding racks on their surfaces rotate synchronously, which can comb the yarn passing through their surfaces to ensure that the yarn can be fully contacted with the cleaning agent. At the same time, a plurality of stirring rods will continuously move back and forth along the width direction of the degreasing tank, and the stirring racks at their bottom ends can always stir the yarn to disperse it, and can also improve the contact effect between the yarn and the cleaning agent, thereby improving the degreasing ability of the device, and can also indirectly improve the coloring ability of the yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a top view structural schematic diagram of the present utility model;
[0015] Figure 2 is a front view structural schematic diagram of the degreasing tank of the present utility model;
[0016] Figure 3 is a structural schematic diagram of the stirring rod of the present utility model.
[0017] In the figure: 1 - base, 2 - degreasing tank, 3 - rotating shaft, 4 - rotating roller, 5 - carding rack, 6 - multi - track pulley, 7 - stirring rack, 8 - mounting seat, 9 - crankshaft, 10 - linkage rod, 11 - stirring rod, 12 - guide seat, 13 - support frame, 14 - second motor, 15 - drain outlet, 16 - closing plug, 17 - stirring rack. Specific implementation manner
[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0019] Please refer to Figures 1-3 , the present invention provides a technical solution: a cleaning and degreasing device for yarn dyeing, including a base 1. A degreasing tank 2 is horizontally and fixedly connected to the front part of the upper surface of the base 1 along its length direction. A plurality of rotating shafts 3 are horizontally and rotatably connected to the inside of the degreasing tank 2 at equal intervals along its length direction. Rotating rollers 4 are fixedly connected to the outer surfaces of the plurality of rotating shafts 3. A plurality of carding racks 5 are fixedly connected to the outer surfaces of the plurality of rotating rollers 4;
[0020] Mounting seats 8 are fixedly connected to both ends of the rear part of the upper surface of the base 1. A crankshaft 9 is horizontally rotatably connected between the two mounting seats 8. Linkage rods 10 are rotatably connected to the outer surfaces of the plurality of connecting rod journals of the crankshaft 9. The other ends of the plurality of linkage rods 10 are rotatably connected to stirring rods 11. The other ends of the plurality of stirring rods 11 extend above the degreasing tank 2. A plurality of guide seats 12 are fixedly connected to the upper surface of the base 1 and arranged along its width direction and corresponding to the plurality of stirring rods 11 respectively. The plurality of stirring rods 11 are respectively slidably connected to the upper surfaces of the plurality of guide seats 12. A plurality of stirring racks 17 are fixedly connected to the lower surfaces of the plurality of stirring rods 11 within the open range of the degreasing tank 2.
[0021] The plurality of stirring racks 17 are arranged at equal intervals along the length direction of the stirring rod 11.
[0022] When the device is in use, water and cleaning agent are poured into the interior of the degreasing tank 2 according to a ratio. Then, the device is started. After the device is started, multiple rotating rollers 4 rotate, and the carding racks 5 on their surfaces rotate synchronously, which can card the yarn passing through their surfaces to ensure that the yarn can be fully contacted with the cleaning agent. At the same time, multiple stirring rods 11 will continuously move back and forth along the width direction of the degreasing tank 2, and the stirring racks 17 at their bottoms can always stir the yarn to disperse it, which can also improve the contact effect between the yarn and the cleaning agent, thereby improving the degreasing ability of the device and indirectly improving the coloring ability of the yarn.
[0023] During the rotation of the crankshaft 9, its multiple connecting rod journals will perform circular motion with its main journal as the center, thereby driving one end of the linkage rod 10 to move synchronously. The other end of the linkage rod 10 will be subject to the same movement trend. However, since the other end is rotatably connected to the stirring rod 11 and the stirring rod 11 is restricted by the guide seat 12, the other end of the linkage rod 10 can only drive the stirring rod 11 to perform reciprocating motion in the horizontal direction. Through this motion, the yarn can be scattered to improve the contact effect between the yarn and the cleaning agent.
[0024] The rear ends of multiple rotating shafts 3 are all rotatably penetrated through the rear surface of the degreasing tank 2 and extend outward. Multi-track pulleys 6 are fixedly connected to the outer surfaces of the multiple rotating shafts 3 and located at the rear side of the degreasing tank 2. Each two adjacent multi-track pulleys 6 are connected by belt drive.
[0025] A first motor 7 is horizontally fixedly connected to the front surface of the degreasing tank 2. The output shaft of the first motor 7 is rotatably penetrated through the front side wall of the degreasing tank 2 and fixedly connected to the front surface of a rotating shaft 3.
[0026] After the first motor 7 is started, the rotation of its output shaft can drive a rotating shaft 3 to rotate. Then, multiple rotating shafts 3 can be linked through the multi-track pulleys 6 and rotate synchronously.
[0027] A second motor 14 is fixedly connected to the outer surface of a mounting seat 8. The output shaft of the second motor 14 is rotatably penetrated through the mounting seat 8 and fixedly connected to one end of the crankshaft 9.
[0028] After the second motor 14 is started, the rotation of its output shaft can drive the crankshaft 9 to rotate, serving as the power structure.
[0029] Multiple support frames 13 are vertically fixedly connected to the rear part of the upper surface of the base 1. The tops of the multiple support frames 13 are all horizontally fixedly connected with support sleeves. Multiple main journals of the crankshaft 9 are respectively rotatably connected to the interiors of the multiple support sleeves.
[0030] The support frames 13 play a supporting role, which can support the crankshaft 9 to ensure the stability of its operation.
[0031] At the bottom of the front side surface of the degreasing tank 2, a plurality of drain ports 15 are horizontally and penetratingly provided, and a sealing plug 16 is detachably installed inside each of the plurality of drain ports 15.
[0032] The plurality of drain ports 15 are used to drain the water after cleaning, and the sealing plug 16 plays a sealing role.
[0033] When the device is in use, water and a cleaning agent are poured into the interior of the degreasing tank 2 according to a ratio. Then, the device is started. After the device is started, a plurality of rotating rollers 4 rotate, and the combing racks 5 on their surfaces rotate synchronously, capable of combing the yarn passing through their surfaces to ensure that the yarn and the cleaning agent can be in full contact. At the same time, a plurality of stirring rods 11 will continuously move back and forth in the width direction of the degreasing tank 2, and the stirring racks 17 at their bottoms can always stir the yarn to disperse it, and can also improve the contact effect between the yarn and the cleaning agent, thereby improving the degreasing ability of the device, and can also indirectly improve the coloring ability of the yarn.
[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0035] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cleaning and degreasing device for yarn dyeing, characterized in that: The invention comprises a base (1), wherein the front part of the upper surface of the base (1) is transversely fixedly connected to a degreasing pool (2) along its length direction, the interior of the degreasing pool (2) is transversely rotatably connected to a plurality of rotating shafts (3) at even intervals along its length direction, the outer surfaces of the plurality of rotating shafts (3) are all fixedly connected to rotating rollers (4), and the outer surfaces of the plurality of rotating rollers (4) are all fixedly connected to a plurality of combing racks (5); Both ends of the rear part of the upper surface of the base (1) are fixedly connected with mounting seats (8), a crankshaft (9) is laterally rotatably connected between the two mounting seats (8), the outer surfaces of multiple connecting rod journals of the crankshaft (9) are rotatably connected with linkage rods (10), the other ends of the multiple linkage rods (10) are rotatably connected with stirring rods (11), the other ends of the multiple stirring rods (11) extend above the degreasing pool (2), the upper surface of the base (1) and between the degreasing pool (2) and the crankshaft (9) are fixedly connected with multiple guide seats (12) arranged along its width direction and respectively corresponding to the multiple stirring rods (11), the multiple stirring rods (11) are respectively slidably connected to the upper surfaces of the multiple guide seats (12), and the lower surfaces of the multiple stirring rods (11) and located within the open range of the degreasing pool (2) are fixedly connected with multiple stirring racks (17).
2. A yarn dyeing cleaning and degreasing device according to claim 1, characterized in that: The plurality of stirring racks (17) are evenly spaced along the length direction of the stirring rod (11).
3. A yarn dyeing cleaning and degreasing device according to claim 1, characterized in that: The rear ends of the plurality of rotating shafts (3) can rotatably penetrate the rear surface of the degreasing pool (2) and extend outwards, and the outer surfaces of the plurality of rotating shafts (3) and the rear side of the degreasing pool (2) are fixedly connected to a multi-track pulley (6), and every two adjacent multi-track pulleys (6) are connected via a belt drive.
4. A yarn dyeing cleaning and degreasing device according to claim 1, characterized in that: A first motor (7) is transversely fixedly connected to the front end surface of the degreasing tank (2), and an output shaft of the first motor (7) rotatably passes through the front side wall of the degreasing tank (2) and is fixedly connected to the front end surface of one of the rotating shafts (3).
5. The yarn dyeing cleaning and degreasing device according to claim 1, characterized in that: A second motor (14) is fixedly connected to the outer surface of one of the mounting seats (8), and an output shaft of the second motor (14) rotatably passes through the mounting seat (8) and is fixedly connected to one end of the crankshaft (9).
6. The yarn dyeing cleaning and degreasing device according to claim 1, characterized in that: A plurality of support frames (13) are vertically fixedly connected to the rear of the upper surface of the base (1), and the top ends of the plurality of support frames (13) are transversely fixedly connected to support sleeves, and the plurality of main journal sections of the crankshaft (9) are rotatably connected to the interior of the plurality of support sleeves.
7. The yarn dyeing cleaning and degreasing device according to claim 1, characterized in that: A plurality of drainage openings (15) are transversely opened at the bottom end of the front surface of the degreasing pool (2), and sealing plugs (16) are detachably installed inside the plurality of drainage openings (15).