Flannelette shaping device
By designing adjustment components in the velvet setting device to adjust the spacing of the correction rollers, the problem of inappropriate correction roller gaps when velvet setting is solved, and the shaping quality of the velvet is improved.
Patent Information
- Application Number
- CN202421620635.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-10
AI Technical Summary
When the existing velvet tension setting device flattens velvet cloth with different thicknesses, the correction roller gap is too large or too small, which affects the setting effect.
A velvet shaping device is designed, including a frame, a winding roller, a drive motor, an up and down correction roller and an adjustment assembly. By adjusting the position of the upper correction roller, adjusting the spacing between the upper and lower correction rollers, it can adapt to velvet cloth of different thicknesses for correction and shaping.
Effective correction and shaping of velvet cloth of different thicknesses is achieved, the setting quality is improved, and the problem of poor setting effect is avoided due to inappropriate gaps.
Smart Images

Figure CN222975480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flannelette production, in particular to a flannelette shaping device. Background Art
[0002] Flannelette refers to a cotton fabric with a plump and fluffy surface after flocking. By performing a needle punching flocking process on the surface of the fabric, more fluff is generated.
[0003] According to the Chinese patent with the application number: CN202022838473.2, a tension shaping device for flannelette is disclosed, which includes a frame. Along the flannelette conveying direction on the frame, a tension component, a rectifying component, and a pulling component are sequentially arranged. The rectifying component includes a plurality of rectifying rollers arranged alternately up and down, and the pulling component includes a pulling roller and a pressing roller arranged on the pulling roller. This application has the effect of improving the shaping quality of flannelette after high-temperature treatment.
[0004] Currently, there are still some deficiencies in a tension shaping device for flannelette. For example, when flattening the wrinkles of flannelette with different thicknesses, too large or too small gaps between the rectifying rollers will affect the flattening effect of the flannelette wrinkles. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a flannelette shaping device, which solves the problem that when flattening the wrinkles of flannelette with different thicknesses, too large or too small gaps between the rectifying rollers will affect the flattening effect of the flannelette wrinkles.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions:
[0007] A flannelette shaping device includes: a frame, on one side inside the frame, a winding roller is rotatably installed, on one side of the frame, a driving motor is fixedly installed, on one side of the frame, a connection hole is opened, the shaft of the driving motor is fixedly connected to the winding roller, on one side inside the frame, a lower rectifying roller is rotatably installed, and an upper rectifying roller is arranged on one side inside the frame; an adjusting component, which is arranged on both sides inside the frame and is used to adjust the position of the upper rectifying roller.
[0008] By adopting the above technical solution, by setting the upper rectifying roller, when the flannelette enters the frame, through a plurality of upper rectifying rollers and lower rectifying rollers, the surface wrinkles of the flannelette are flattened, so that the flannelette is tension-shaped.
[0009] Preferably, the adjusting assembly includes: two adjusting ports respectively opened on both sides of the frame. An adjusting plate is arranged inside the adjusting port. The adjusting plate is rotatably connected to the upper correcting roller. Two threaded holes are opened on the top surface of the frame. A threaded rod is threadedly connected inside the threaded hole. A connecting ring is fixedly installed on the top surface of the adjusting plate. The connecting ring is rotatably connected to the threaded rod.
[0010] By adopting the above technical solution, by arranging the adjusting plate, when correcting and shaping flannelette of different thicknesses, the staff can, according to the thickness of the flannelette, turn the threaded rod. The threaded rod rotates up or down in the threaded hole, driving the adjusting plate to move up and down, so as to adjust the distance between the upper correcting roller and the lower correcting roller, so as to adapt to correcting and shaping flannelette of different thicknesses.
[0011] Preferably, two guide rods are fixedly installed on the inner bottom surface of the adjusting port. Two guide holes are opened on the top surface of the adjusting plate. The guide rods are movably sleeved with the guide holes.
[0012] By adopting the above technical solution, by arranging the guide rods, when the adjusting plate is adjusted up and down, through the guide rods at both ends, the situation that both ends of the adjusting plate are inclined is prevented.
[0013] Preferably, a connecting plate is fixedly installed between the two adjusting plates. A spirit level is fixedly installed on the top surface of the connecting plate.
[0014] By adopting the above technical solution, by arranging the spirit level, when the adjusting plate is adjusted, through the spirit level, it is convenient for the staff to observe whether the adjusting plates on both sides are on the same horizontal plane, preventing inclination and affecting the correcting and shaping effect.
[0015] Preferably, a humidifying box is fixedly installed on the top surface of the frame. A water pipe is arranged on one side of the humidifying box. A water pump is arranged outside the water pipe. A plurality of atomizing nozzles are arranged on the outer circumferential wall surface of the water pipe.
[0016] By adopting the above technical solution, by arranging the atomizing nozzles, when the flannelette passes through the upper correcting roller and the lower correcting roller, start the water pump. The water pump pumps the water in the humidifying box into the water pipe. Through the atomizing nozzles, the water is atomized and sprayed on the flannelette in a small amount, making the surface of the flannelette wet and reducing the occurrence of static electricity on the flannelette.
[0017] Preferably, two guide rollers are rotatably installed on one side inside the frame.
[0018] By adopting the above technical solution, by arranging the guide rollers, when the flannelette enters the frame, through the two guide rollers, the advancing direction and position of the flannelette are guaranteed, preventing the flannelette from shifting in position and affecting the shaping effect.
[0019] In summary, the utility model mainly has the following beneficial effects:
[0020] By setting the adjusting plate, when correcting and shaping flannelette of different thicknesses, the staff can turn the threaded rod according to the thickness of the flannelette. The threaded rod rotates and rises or falls in the threaded hole, driving the adjusting plate to rise and fall, so as to adjust the distance between the upper correcting roller and the lower correcting roller, so as to adapt to the correction and shaping of flannelette of different thicknesses.
[0021] By setting the atomizing nozzle, when the flannelette passes through the upper correcting roller and the lower correcting roller, start the water pump. The water pump pumps the water in the humidifying box into the water pipe, and through the atomizing nozzle, the water is atomized and sprayed on the flannelette in a small amount to make the surface of the flannelette wet and reduce the occurrence of static electricity on the flannelette. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a three-dimensional structural schematic diagram of the utility model;
[0023] Figure 2 is a structural schematic diagram of the adjusting plate of the utility model;
[0024] Figure 3 is a structural schematic diagram of the connecting plate of the utility model;
[0025] Figure 4 is a structural schematic diagram of the humidifying box of the utility model.
[0026] Reference signs: 1, frame; 2, winding roller; 3, driving motor; 4, connecting hole; 5, lower correcting roller; 6, upper correcting roller; 7, adjusting port; 8, adjusting plate; 9, threaded hole; 10, threaded rod; 11, connecting ring; 12, guiding hole; 13, guiding rod; 14, connecting plate; 15, spirit level; 16, humidifying box; 17, water pump; 18, water pipe; 19, atomizing nozzle; 20, guiding roller. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Refer to Figure 1, A flannelette shaping device, comprising: a frame 1, a winding roller 2 is rotatably installed on one side inside the frame 1, a driving motor 3 is fixedly installed on one side of the frame 1, a connection hole 4 is opened on one side of the frame 1, and the shaft of the driving motor 3 is fixedly connected to the winding roller 2. A lower correction roller 5 is rotatably installed on one side inside the frame 1, and an upper correction roller 6 is arranged on one side inside the frame 1; an adjustment component, the adjustment component is arranged on both sides inside the frame and is used to adjust the position of the upper correction roller 6. By arranging the upper correction roller 6, when the flannelette enters the frame 1, through a plurality of upper correction rollers 6 and the lower correction roller 5, the surface wrinkles of the flannelette are flattened, so that the flannelette is tension-shaped. Two guiding rollers 20 are rotatably installed on one side inside the frame 1. By arranging the guiding rollers 20, when the flannelette enters the frame 1, through the two guiding rollers 20, the advancing direction and position of the flannelette are ensured, and the position deviation of the flannelette is prevented, which affects the shaping effect.
[0029] Reference Figure 1 , Figure 2 and Figure 3 , The adjustment component includes: two adjustment openings 7, the two adjustment openings 7 are respectively opened on both sides of the frame 1, an adjustment plate 8 is arranged inside the adjustment opening 7, the adjustment plate 8 is rotatably connected to the upper correction roller 6, two threaded holes 9 are opened on the top surface of the frame 1, a threaded rod 10 is threadedly connected inside the threaded hole 9, a connection ring 11 is fixedly installed on the top surface of the adjustment plate 8, and the connection ring 11 is rotatably connected to the threaded rod 10. By arranging the adjustment plate 8, when correcting and shaping flannelettes of different thicknesses, the staff can, according to the thickness of the flannelette, turn the threaded rod 10, and the threaded rod 10 rotates up or down in the threaded hole 9, driving the adjustment plate 8 to rise and fall, so as to adjust the distance between the upper correction roller 6 and the lower correction roller 5, so as to adapt to correcting and shaping flannelettes of different thicknesses. Two guiding rods 13 are fixedly installed on the bottom surface inside the adjustment opening 7, two guiding holes 12 are opened on the top surface of the adjustment plate 8, and the guiding rods 13 are movably sleeved with the guiding holes 12. By arranging the guiding rods 13, when the adjustment plate 8 is adjusted up and down, through the guiding rods 13 at both ends, the situation that both ends of the adjustment plate 8 are inclined is prevented. A connecting plate 14 is fixedly installed between the two adjustment plates 8, and a spirit level 15 is fixedly installed on the top surface of the connecting plate 14. By arranging the spirit level 15, when the adjustment plate 8 is adjusted, through the spirit level 15, it is convenient for the staff to observe whether the two adjustment plates 8 on both sides are on the same horizontal plane, and the inclination is prevented, which affects the correction and shaping effect.
[0030] Reference Figure 1 , Figure 4, a humidifying box 16 is fixedly installed on the top surface of the frame 1. A water pipe 18 is arranged on one side of the humidifying box 16. A water pump 17 is arranged outside the water pipe 18. A plurality of atomizing nozzles 19 are arranged on the outer wall surface of the water pipe 18. By arranging the atomizing nozzles 19, when the flannelette passes through the upper correcting roller 6 and the lower correcting roller 5, the water pump 17 is started. The water pump 17 pumps the water in the humidifying box 16 into the water pipe 18. Through the atomizing nozzles 19, the water is atomized and sprayed on the flannelette in a small amount to make the surface of the flannelette wet and reduce the occurrence of static electricity on the flannelette.
[0031] Working principle: Please refer to Figures 1 - 4 As shown, in use, the flannelette passes through two guiding rollers 20 to ensure the advancing direction and position of the flannelette and prevent the flannelette from shifting in position. Then it passes through a plurality of upper correcting rollers 6 and lower correcting rollers 5 to flatten the surface wrinkles of the flannelette, so as to shape the tension of the flannelette. When correcting and shaping flannelettes of different thicknesses, the staff can twist the threaded rod 10 according to the thickness of the flannelette. The threaded rod 10 rotates up or down in the threaded hole 9, driving the adjusting plate 8 to rise and fall, so as to adjust the distance between the upper correcting roller 6 and the lower correcting roller 5, so as to adapt to the correction and shaping of flannelettes of different thicknesses. During adjustment, through the spirit level 15, it is convenient for the staff to observe whether the two adjusting plates 8 are on the same horizontal plane to prevent tilting. When the flannelette passes through the upper correcting roller 6 and the lower correcting roller 5, the water pump 17 is started. The water pump 17 pumps the water in the humidifying box 16 into the water pipe 18. Through the atomizing nozzles 19, the water is atomized and sprayed on the flannelette in a small amount to make the surface of the flannelette wet and reduce the occurrence of static electricity on the flannelette.
[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flannel shaping device, characterized in that: include: A frame (1), a winding roller (2) is rotatably mounted on one side of the frame (1), a driving motor (3) is fixedly mounted on one side of the frame (1), a connecting hole (4) is provided on one side of the frame (1), the shaft of the driving motor (3) is fixedly connected to the winding roller (2), a lower straightening roller (5) is rotatably mounted on one side of the frame (1), and an upper straightening roller (6) is provided on one side of the frame (1); An adjustment component is arranged on both sides of the interior of the frame and is used to adjust the position of the upper correction roller (6).
2. A flannel shaping device according to claim 1, characterized in that: The adjustment component comprises: Two adjustment ports (7) are respectively provided on both sides of the frame (1); an adjustment plate (8) is provided inside the adjustment port (7); the adjustment plate (8) is rotatably connected to the upper correction roller (6); two threaded holes (9) are provided on the top surface of the frame (1); the internal threads of the threaded holes (9) are connected to threaded rods (10); a connecting ring (11) is fixedly installed on the top surface of the adjustment plate (8); the connecting ring (11) is rotatably connected to the threaded rod (10).
3. A flannel shaping device according to claim 2, characterized in that: Two guide rods (13) are fixedly mounted on the inner bottom surface of the adjustment port (7), and two guide holes (12) are provided on the top surface of the adjustment plate (8). The guide rods (13) and the guide holes (12) are movably sleeved together.
4. A flannel shaping device according to claim 2, characterized in that: A connecting plate (14) is fixedly mounted between the two adjusting plates (8), and a level (15) is fixedly mounted on the top surface of the connecting plate (14).
5. A flannel shaping device according to claim 1, characterized in that: A humidifying box (16) is fixedly mounted on the top surface of the frame (1), a water pipe (18) is arranged on one side of the humidifying box (16), a water pump (17) is arranged outside the water pipe (18), and a plurality of atomizing nozzles (19) are arranged on the outer circular wall surface of the water pipe (18).
6. A flannel shaping device according to claim 1, characterized in that: Two guide rollers (20) are rotatably mounted on one side of the interior of the frame (1).
Citation Information
Patent Citations
Tension shaping device for flannelette
CN213804426U