Fixing structure for photovoltaic module and flexible steel strand

Through a fixing structure including an integrated fixing assembly and a nut, the problem of easy loosening of the photovoltaic module and the flexible steel stranded fixing structure is solved, and the convenience of stable fixing and maintenance and replacement of the photovoltaic module is achieved.

CN222977325UActive Publication Date: 2025-06-13JIANGSU FUTULA NEW ENERGY GRP CO LTD
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Patent Information

Application Number
CN202422174093.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-06-13
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The fixed structure of existing photovoltaic modules and flexible steel strands is prone to loosening, and after heavy snowy days or long-term use, the load of the steel strands changes cause the photovoltaic module to sway, making the fixed structure difficult to maintain stability, and it is inconvenient to repair and replace.

Method used

A fixing structure including an integrated fixing assembly and a nut is adopted. The fixing assembly is composed of a Z-shaped fixing plate and a jaw rivet. The nut cooperates with the threaded part and the jaw part to tighten the steel stranded line through the jaw part to ensure the stable fixation of the photovoltaic component.

Benefits of technology

Reliable fixation between photovoltaic modules and flexible steel strands is achieved, avoiding the problems of loosening of fixed structures and swaying of photovoltaic modules, and at the same time facilitating the maintenance and replacement of photovoltaic modules.

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Abstract

The utility model provides a fixing structure of a photovoltaic assembly and a flexible steel strand, which comprises a fixing assembly and a screw cap, and the fixing assembly comprises a Z-shaped fixing plate and a claw riveting piece riveted with the Z-shaped fixing plate; the clamping jaw riveting piece comprises a clamping jaw part, a thread part, a riveting fixing part and a flange part. Through holes through which the steel strand passes are formed in the middle parts of the fixing assembly and the screw cap; the nut is matched with the threaded part and extrudes the clamping jaw part to enable the clamping jaws to contract inwards to tightly hold the steel strand penetrating through the clamping jaws. According to the fixing structure of the photovoltaic assembly and the flexible steel strand, the photovoltaic assembly is fixed on the fixing assembly, the fixing assembly is fixed with the steel strand, and the fixing assembly is fixed at the set position of the steel strand through the cooperation of the screw cap, the thread part of the fixing assembly and the clamping jaw part, so that the reliable fixation of the photovoltaic assembly and the steel strand can be ensured, and the installation of the flexible steel strand is facilitated. Maintenance and replacement of the photovoltaic module can be facilitated; the adjacent assemblies are spaced by a set distance through the space rings, so that extrusion damage between the assemblies is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic power generation, in particular to a fixing structure of a photovoltaic component and a flexible steel strand. Background Art

[0002] The photovoltaic power generation system is a power generation system that directly converts solar energy into electrical energy. It can take into account both economic development and ecological protection while generating clean electricity. It is currently widely used in a variety of scenarios. It is one of the important clean energy sources to replace traditional fossil energy and has broad development prospects.

[0003] Photovoltaic power generation system is to connect photovoltaic modules through cables to form a module array, and then directly provide the electricity generated by photovoltaic modules to the power load or integrate it into the power grid through branch lines, busbars, DC / AC conversion. At present, photovoltaic systems are generally built on relatively flat ground, such as plains, deserts, saline-alkali land, etc., or built on the roof of a house, or combined with a building to form a BIPV (photovoltaic building integrated system). There is a common feature in this application environment, that is, the supporting structure of photovoltaic modules is generally rigid and easy to construct. However, in some occasions, such as undulating mountains, above the water surface, etc., the traditional structure used to fix photovoltaic modules cannot adapt, and it is necessary to provide a flexible photovoltaic module fixing installation structure to fix the photovoltaic module with the flexible steel strand.

[0004] When fixing the photovoltaic module to the flexible steel strand, the two ends of the steel strand are fixed with fixed brackets, and the photovoltaic module is fixed on the steel strand. Since the steel strand itself has a certain toughness and a certain self-weight, the load of the steel strand will also change greatly when encountering strong winds and snowy days; especially after long-term use, or when the span between the fixed brackets at both ends is large, the steel strand will be stretched and loosened, which will cause the photovoltaic module to continue to sway. If the photovoltaic module is directly fixed to the steel strand, the fixed structure will be loose and the module will fall off. In addition, due to the elongation and deformation of the steel strand, its own weight and external pressure, the middle part of the steel strand will be concave in an arc shape, which will cause the middle components in a row of components to be squeezed and damaged. In addition, when fixing the photovoltaic module to the flexible steel strand, the convenience of maintenance and replacement of the component when it fails should also be considered. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art that the fixing structure of photovoltaic components and flexible steel strands is prone to loosening and the photovoltaic components are inconvenient to repair and replace, and to provide a fixing structure of photovoltaic components and flexible steel strands, which can make the fixation of photovoltaic components and flexible steel strands more reliable and facilitate the replacement of faulty components.

[0006] To achieve the above object, the present utility model adopts the following technical solutions:

[0007] A fixing structure for a photovoltaic module and a flexible steel strand, which comprises an integral fixing component and a nut. The integral fixing component includes a fixing plate with a cross-section substantially in a Z shape and a claw riveting component riveted to the fixing plate as a whole. The fixing plate includes a first vertical plate, a horizontal plate perpendicular to the first vertical plate, and a second vertical plate perpendicular to the horizontal plate. A riveting hole for riveting and fixing with the claw riveting component is provided on the first vertical plate. The claw riveting component includes a claw portion at the end, a threaded portion, a riveting and fixing portion, and a flange portion. The riveting and fixing portion is in interference fit with the riveting hole, and the flange portion and the claw portion and the threaded portion are respectively arranged on both sides of the first vertical plate. The nut is matched with the threaded portion. A through hole for the steel strand to pass through is provided in the middle of the integral fixing component and the nut. When installing the photovoltaic module, the integral fixing component and the nut are sleeved on the steel strand. The bottom of the frame of the photovoltaic module is placed on the horizontal plate, and the sides of the frames on both sides abut against the second vertical plate. The frame and the second vertical plate are fixed by fasteners. The nut is screwed onto the threaded portion and the claw portion is squeezed to make the claw contract inward to clamp the steel strand passing through it.

[0008] Preferably, when adjacent photovoltaic modules are fixed to the steel strand, a spacer is sleeved on the steel strand between adjacent fixing structures to separate adjacent photovoltaic modules by a set distance.

[0009] More preferably, at the bottom end of the threaded portion of the claw riveting component, a barbed structure is provided, and a groove matched with the barbed structure is provided at the open end of the nut. When the nut is screwed to the bottom end of the threaded portion, the barbed structure is stuck into the groove to prevent the nut from reversing and loosening.

[0010] More preferably, both the integral fixing component and the nut are made of stainless steel parts.

[0011] More preferably, the claw portion is provided with 6 or 8 claws.

[0012] More preferably, at one end of the photovoltaic module, a steel cable is used in cooperation with an integral fixing component having a claw riveting component to fix the photovoltaic module.

[0013] More preferably, at one end of the photovoltaic module, two steel cables are used in cooperation with an integral fixing component having two claw riveting components to fix the photovoltaic module.

[0014] More preferably, the fixing plate is arranged as a strip-shaped component having the same length as the photovoltaic module. The frame of the photovoltaic module is placed on the horizontal plate of the fixing plate, and one or more claw riveting components are respectively riveted and fixed at both ends of the fixing plate.

[0015] The beneficial effects of the present utility model are as follows. For the fixing structure of the photovoltaic module and the flexible steel strand, the photovoltaic module is fixed on the fixing component. The fixing component is fixed to the steel cable, and the fixing component is fixed at a set position on the steel cable through the cooperation of the nut with the threaded part and the claw part of the fixing component. In this way, not only can the reliable fixation of the photovoltaic module and the steel strand be ensured, but also the maintenance and replacement of the photovoltaic module can be facilitated. A spacer is used between adjacent components to keep a set distance between the components, avoiding extrusion damage between the components. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 FIG. is a schematic structural diagram of a fixing structure of a photovoltaic module and a flexible steel strand according to an embodiment of the present utility model;

[0017] Figure 2 is Figure 1 a schematic structural diagram of the Z-shaped fixing plate of the integrated fixing component in

[0018] Figure 3 is Figure 1 a schematic structural diagram of the claw riveting part of the integrated fixing component in

[0019] Figure 4 a schematic structural diagram of the nut in threaded fit with the claw riveting part;

[0020] Figure 5 FIG. is a schematic structural diagram of fixing the photovoltaic module and the steel strand by using the fixing structure of the present utility model;

[0021] Figure 6 FIG. is a schematic structural diagram of fixing adjacent photovoltaic modules on the steel cable;

[0022] Figure 7 FIG. shows a schematic structural diagram of the Z-shaped fixing plate of the integrated fixing component in another embodiment;

[0023] Figure 8 FIG. shows a schematic structural diagram of the Z-shaped fixing plate of the integrated fixing component in yet another embodiment. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] To further understand the purpose, structure, features and functions of the present utility model, the following is a detailed description in conjunction with the embodiments.

[0025] To make the objectives, technical solutions, and advantages of the present utility model clearer, the following will clearly and completely describe the technical solutions of the embodiments of the present utility model with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model. It can be understood that, without conflict, some technical means described in the various embodiments herein may be mutually replaced or combined.

[0026] In the description of the present utility model, if there are terms such as "first" and "second", they are only used to distinguish the described objects and do not have any sequential or technical meaning. Thus, the objects defined with "first", "second", etc. may explicitly or implicitly include one or more of such objects. Also, words such as "one" or "a" do not indicate a quantity limitation but rather indicate the existence of at least one, and "multiple" means not less than two.

[0027] Refer to Figure 1 the structural schematic diagram of a fixing structure of a photovoltaic module and a flexible steel strand according to an embodiment of the present utility model shown in Figures 2 - 4 , the fixing structure includes an integrated fixing component 10 and a nut 20. The integrated fixing component 10 includes a fixing plate 11 with a cross-section approximately in a Z shape and a claw riveting part 12 riveted to the fixing plate as a whole. The fixing plate 11 includes a first vertical plate 110, a horizontal plate 111 perpendicular to the first vertical plate 110, and a second vertical plate 112 perpendicular to the horizontal plate 111. A riveting hole 1102 for riveting and fixing with the claw riveting part 12 is provided on the first vertical plate 110. The claw riveting part 12 includes a claw part 121 at the end, a threaded part 122, a riveting and fixing part 124, and a flange part 125. The riveting and fixing part 124 is in interference fit with the riveting hole 1102, and the flange part 125 and the claw part 121 and the threaded part 122 are arranged on both sides of the first vertical plate 110. A plurality of claw-shaped parts in a cantilever beam structure are evenly arranged at intervals in the circumferential direction on the claw part 121. The nut 20 is matched with the threaded part 122. Through holes for the steel strand to pass through are provided in the middle of the fixing component 10 and the nut 20. In a preferred embodiment, the claw part 121 is provided with 6 or 8 claws.

[0028] Refer to Figure 5As shown, when the fixing structure of the photovoltaic module and the flexible steel strand of the present utility model fixes the photovoltaic module and the steel strand, the fixing component 10 and the nut 20 are sleeved on the steel strand 200. The bottom of the frame of the photovoltaic module is placed on the cross plate 111 of the fixing plate 11, and the sides of the two side frames abut against the second vertical plate. The frame and the second vertical plate 111 are fixed by fasteners; then the nut 20 is screwed into the threaded part 122, and the nut 20 squeezes the claw part 121 to make the claws contract inward to hold the steel strand passing through it tightly, preventing it from sliding on the steel strand; Refer to Figure 1 and Figure 6 As shown, when adjacent photovoltaic modules and steel strands are fixed, a spacer 30 is sleeved on the steel strand between adjacent fixing structures to separate adjacent photovoltaic modules by a set distance. In this way, even if the middle part of the steel strand sags due to elongation, extrusion between adjacent modules can be avoided.

[0029] The fixing structure of the photovoltaic module and the flexible steel strand of the present utility model uses an integrated fixing component 10 to fix the steel cable and the photovoltaic module respectively. The photovoltaic module is not directly fixed to the steel cable. In this way, on the one hand, the installation difficulty of the module is reduced. On the other hand, even if the steel cable undergoes elongation deformation, it will not have a great impact on the fixation of the photovoltaic module; In addition, the photovoltaic module is directly connected and fixed to the fixing component. When a certain component fails and needs to be replaced, it is also convenient to replace. Through the cooperation of the nut and the claw part of the fixing component, it can be ensured that the component will not shift on the steel cable. In a preferred embodiment, refer to Figure 3 and Figure 4 , at the bottom end of the threaded part 122 of the claw riveting part 12, there is a barbed structure 123, and at the open end of the nut 20, there is a groove 203 that cooperates with the barbed structure. When the nut 20 is screwed to the bottom end of the threaded part 122, the barbed structure 123 can be caught in the groove 203 to prevent the nut from reversing and loosening, so as to better position the fixing component 10 on the steel cable.

[0030] Figure 2 As shown, this is an implementation manner of the present utility model. At one end of the photovoltaic module, a steel cable is used in cooperation with a fixing component 10 having a claw riveting part 12 to fix the photovoltaic module; when the size and specification of the module are relatively large, or in order to improve the reliability of the flexible installation system, it can also be as Figure 7 shown, at one end of the photovoltaic module, two steel cables are used in cooperation with a fixing component having two claw riveting parts 12 to fix the photovoltaic module; or more reliably, as Figure 8As shown, the Z-shaped fixing plate 11 can be a strip-shaped component that is the same length as the photovoltaic module. The entire frame of the photovoltaic module can be placed on the cross plate of the fixing plate 11. One or more claw riveting parts 12 are respectively riveted and fixed at both ends of the long strip-shaped fixing plate 11. Users can flexibly set according to the actual system installation requirements.

[0031] For the fixing structure of the photovoltaic module and the flexible steel strand of the present utility model, the photovoltaic module is fixed on the fixing component. The fixing component is fixed to the steel strand, and the fixing component is fixed at the set position of the steel strand through the cooperation of the nut with the threaded part and the claw part of the fixing component. In this way, not only can the reliable fixation of the photovoltaic module and the steel strand be ensured, but also the repair and replacement of the photovoltaic module can be facilitated; a spacer ring is used between adjacent modules to make the distance between the modules a set distance, avoiding extrusion damage between the modules.

[0032] The present utility model has been described by the above related embodiments. However, the above embodiments are only examples for implementing the present utility model. It must be pointed out that the disclosed embodiments do not limit the scope of the present utility model. On the contrary, modifications and refinements made without departing from the spirit and scope of the present utility model fall within the scope of the patent protection of the present utility model.

Claims

1. A fixing structure of a photovoltaic module and a flexible steel strand, characterized in that: It includes an integrated fixing component and a nut, wherein the integrated fixing component includes a fixing plate with a roughly Z-shaped cross section and a claw rivet piece riveted to the fixing plate as an integral whole; the fixing plate includes a first vertical plate, a horizontal plate perpendicular to the first vertical plate and a second vertical plate perpendicular to the horizontal plate, and the first vertical plate is provided with a rivet hole riveted and fixed to the claw rivet piece; the claw rivet piece includes a claw portion, a threaded portion, a riveted fixing portion and a flange portion at the end, the riveted fixing portion is interference-fitted with the riveted hole, and the flange portion, the claw portion and the threaded portion are arranged on both sides of the first vertical plate; the nut cooperates with the threaded portion; a through hole for the steel strand to pass through is provided in the middle of the integrated fixing component and the nut; when the photovoltaic module is installed, the integrated fixing component and the nut are sleeved on the steel strand, the bottom of the frame of the photovoltaic module is placed on the horizontal plate, the side edges of the frames on both sides are against the second vertical plate, and the frame is fixed to the second vertical plate by fasteners; the nut is screwed into the threaded portion and the claw portion is squeezed to cause the claw to shrink inward to hold the steel strand passing therethrough.

2. A photovoltaic module and flexible steel strand fixing structure as claimed in claim 1, characterized in that: When adjacent photovoltaic modules are fixed to the steel strands, spacers are sleeved on the steel strands between adjacent fixing structures to separate the adjacent photovoltaic modules by a set distance.

3. A photovoltaic module and flexible steel strand fixing structure as claimed in claim 2, characterized in that: The bottom end of the threaded part of the claw rivet is provided with a barb structure, and the open end of the nut is provided with a groove that cooperates with the barb structure. When the nut is screwed to the bottom end of the threaded part, the barb structure is stuck in the groove to prevent the nut from reversing and loosening.

4. A photovoltaic module and flexible steel strand fixing structure as claimed in claim 3, characterized in that: The integrated fixing assembly and the nut are both stainless steel parts.

5. A photovoltaic module and flexible steel strand fixing structure as claimed in claim 3, characterized in that: The claw part is provided with 6 or 8 claws.

6. A photovoltaic module and flexible steel strand fixing structure as claimed in claim 3, characterized in that: At one end of the photovoltaic module, a steel rope is used in conjunction with an integrated fixing component having a claw rivet to fix the photovoltaic module.

7. A photovoltaic module and flexible steel strand fixing structure as claimed in claim 3, characterized in that: At one end of the photovoltaic component, two steel ropes are used in conjunction with an integrated fixing component with two claw rivets to fix the photovoltaic component.

8. The fixing structure of a photovoltaic module and a flexible steel strand as claimed in claim 3, characterized in that: The fixing plate is configured as a strip-shaped component having the same length as the photovoltaic module, the frame of the photovoltaic module is placed on the horizontal plate of the fixing plate, and one or more claw rivets are riveted and fixed at both ends of the fixing plate.