Balance mechanism for rotor detection
By designing a rotor detection and balance mechanism, multiple rotor bodies are detected by multiple rotating wheels and photoelectric sensors, the problem of time-consuming detection in the prior art is solved, and the detection efficiency and production cycle are improved.
Patent Information
- Application Number
- CN202421841177.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-08-01
AI Technical Summary
When existing rotor detection equipment detects large-scale production rotors, it needs to be tested one by one, which makes the inspection process time-consuming and prolongs the production cycle.
A rotor detection balance mechanism is designed, multiple rotor bodies are supported by several rotating wheels, and dynamic balance detection is performed simultaneously using multiple photoelectric sensors to avoid detection one by one.
The dynamic balance detection of multiple rotor bodies is achieved simultaneously, which improves detection efficiency and shortens the production cycle, and improves the stability and flexibility of detection through structures such as baffles and hydraulic push rods.
Smart Images

Figure CN222978988U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotor detection, in particular to a balancing mechanism for rotor detection. Background Art
[0002] In a motor, the rotor is the rotating part, which mainly consists of a rotating shaft, a rotor core and a rotor winding. Before the rotor is installed in the motor, dynamic balance detection is required. A rotor with good dynamic balance will not generate vibration and noise during rotation. After the rotor is produced and processed, balance detection needs to be carried out on the rotor.
[0003] According to the Chinese patent with the publication number: CN219935196U, a dynamic balance detection device for a motor rotor includes a base and support frames arranged on both sides of the base. Rotating support parts for supporting the rotation of the rotor are arranged on both support frames, and a synchronous transmission mechanism is arranged on the base; the synchronous transmission mechanism includes a mounting plate arranged on the base, a synchronous pulley set mounted on the mounting plate, and a synchronous belt body that cooperates with the synchronous pulley set. A driving motor for connecting with the synchronous pulley set to drive the synchronous belt body to transmit is arranged on the mounting plate, and the synchronous belt body is used to abut against the outer surface of the rotor.
[0004] In the above solution, the rotor is driven to rotate by the driven synchronous pulley and the synchronous belt body, and then detected by a photoelectric sensor, resulting in the following disadvantages: when using this detection device, for rotors produced in large quantities, each needs to be detected one by one, making the detection process time-consuming and extending the entire production cycle. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a balancing mechanism for rotor detection to solve the problem that when using this detection device, for rotors produced in large quantities, each needs to be detected one by one, making the detection process time-consuming and extending the entire production cycle.
[0006] To achieve the above-mentioned utility model object, the present utility model adopts the following technical solutions: A balancing mechanism for rotor detection, including a base, on which a number of rotor bodies are placed. At the middle position of the top surface width of the base, a support plate is fixed. On the top surface of the base, two movable plates are movably arranged, and the two movable plates are respectively located on the front and rear sides of the support plate. On the top surfaces of the two movable plates, a number of U-shaped seats are respectively fixed. At the top end of the U-shaped seat, a rotating wheel is rotatably arranged. The end of the rotor body is placed between two adjacent rotating wheels. At the front side of the outer wall of the support plate, a synchronous belt body is rotatably arranged. The inner wall of the synchronous belt body is in contact with the outer walls of a number of rotor bodies. At the rear side of the outer wall of the support plate, a driving motor is fixed. At the left and right ends of the front wall of the support plate, two first synchronous belt wheels are respectively rotatably arranged. The two first synchronous belt wheels are respectively in transmission connection with the synchronous belt body. The right first synchronous belt wheel is fixed to the output shaft of the driving motor. At the front side of the outer wall of the support plate, two second synchronous belt wheels are rotatably arranged. The two second synchronous belt wheels are respectively in transmission connection with the synchronous belt body. At the rear end of the top surface of the base, a number of L-shaped frames are fixed. Inside the top surfaces of the number of L-shaped frames, photoelectric sensors are respectively detachably arranged.
[0007] Preferably, a baffle is fixed between two adjacent U-shaped seats, and a stop block is arranged inside the baffle.
[0008] Preferably, two installation grooves are formed on the top surface of the base corresponding to the movable plates. Inside the two installation grooves, first hydraulic push rods are respectively fixed. One end of the telescopic rods of the two first hydraulic push rods is respectively fixed to the bottom surface of the two movable plates.
[0009] Preferably, a number of limiting holes are formed on the top surface of the base, and the limiting holes are distributed on the left and right sides of the installation grooves. Inside the limiting holes, limiting columns are respectively slidably inserted, and the top ends of the limiting columns are respectively fixed to the bottom surface of the movable plate.
[0010] Preferably, connecting plates are respectively fixed to the front sides of the outer walls of the photoelectric sensors. Threaded grooves are respectively formed on the front sides of the outer walls of the L-shaped frames. Threaded holes are respectively formed on one side of the connecting plates. Bolts are respectively threadedly connected inside the threaded holes, and the threaded ends of the bolts are respectively threadedly connected to the inside of the threaded grooves.
[0011] Preferably, second hydraulic push rods are respectively fixed to one side of the baffle, and one end of the telescopic rods of the second hydraulic push rods is respectively fixed to one side of the stop block.
[0012] Compared with the prior art, a balancing mechanism for rotor detection adopting the above technical solutions has the following beneficial effects:
[0013] 1. During use, several rotating wheels are beneficial for supporting multiple rotor bodies, and several photoelectric sensors are beneficial for simultaneously detecting the dynamic balance of multiple rotor bodies. Thus, it is not necessary to perform individual detections, which is conducive to improving the detection efficiency and shortening the production cycle.
[0014] 2. During use, the front end and the rear end of the rotor body are blocked by a baffle and a stopper, which is beneficial for preventing the rotor body from falling during detection, thereby improving the stability of the rotor body during detection. By starting the first hydraulic push rod, the moving plate can be adjusted up and down, which can drive the U-shaped seat and the rotating wheel to move up and down, thereby driving the rotor body to move up and down, realizing the tension adjustment of the synchronous belt body, and being beneficial for detecting rotor bodies of different sizes.
[0015] 3. During use, the moving plate is limited by a limiting hole and a limiting post, which is beneficial for preventing the moving plate from shifting, thereby improving the stability of the moving plate during lifting. The photoelectric sensor can be disassembled and assembled by the staff through a connecting plate and bolts, which is convenient for the staff to maintain or replace the photoelectric sensor. By starting the second hydraulic push rod, the stopper can be moved back and forth, so as to block rotor bodies of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the embodiment.
[0017] Figure 2 It is an exploded schematic diagram of the embodiment.
[0018] Figure 3 It is an exploded schematic diagram of the U-shaped seat and the baffle in the embodiment.
[0019] Figure 4 It is an exploded schematic diagram of the L-shaped frame and the connecting plate in the embodiment.
[0020] In the figure: 1, base; 2, rotor body; 3, support plate; 4, moving plate; 5, U-shaped seat; 6, rotating wheel; 7, synchronous belt body; 8, drive motor; 9, first synchronous pulley; 10, second synchronous pulley; 11, L-shaped frame; 12, photoelectric sensor; 13, baffle; 14, stopper; 15, installation groove; 16, first hydraulic push rod; 17, limiting hole; 18, limiting post; 19, connecting plate; 20, thread groove; 21, threaded hole; 22, bolt; 23, second hydraulic push rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will describe in detail the preferred embodiments of the present invention with reference to the accompanying drawings.
[0022] As Figures 1-4As shown in the figure, a balancing mechanism for rotor detection includes a base 1, on which several rotor bodies 2 are placed. A support plate 3 is fixed at the middle position of the top surface width of the base 1. Two moving plates 4 are movably arranged on the top surface of the base 1, and the two moving plates 4 are respectively located on the front and rear sides of the support plate 3. Several U-shaped seats 5 are respectively fixed on the top surfaces of the two moving plates 4. A rotating wheel 6 is rotatably arranged at the top end of the U-shaped seat 5. The end of the rotor body 2 is placed between two adjacent rotating wheels 6. A synchronous belt body 7 is rotatably arranged on the front side of the outer wall of the support plate 3, and the inner wall of the synchronous belt body 7 is in contact with the outer walls of several rotor bodies 2. A driving motor 8 is fixed on the rear side of the outer wall of the support plate 3. Two first synchronous belt wheels 9 are respectively rotatably arranged at the left and right ends of the front wall of the support plate 3, and the two first synchronous belt wheels 9 are respectively in transmission connection with the synchronous belt body 7. The first synchronous belt wheel 9 on the right is fixedly connected with the output shaft of the driving motor 8. Two second synchronous belt wheels 10 are rotatably arranged on the front side of the outer wall of the support plate 3, and the two second synchronous belt wheels 10 are respectively in transmission connection with the synchronous belt body 7. Several L-shaped frames 11 are fixed on the rear end of the top surface of the base 1, and a photoelectric sensor 12 is detachably arranged on the inner top surface of each of the several L-shaped frames 11.
[0023] In use, the staff first place the rotor bodies 2 between the two front rotating wheels 6 and the two rear rotating wheels 6 respectively, so that several rotor bodies 2 are respectively within the synchronous belt body 7 and are supported by the rotating wheels 6. Then, the driving motor 8 is started to make the first synchronous belt wheel 9 rotate, and then the synchronous belt body 7 rotates, and at the same time the second synchronous belt wheel 10 rotates, so as to drive several rotor bodies 2 to rotate simultaneously. Then, several photoelectric sensors 12 are respectively used to detect the dynamic balance of several rotor bodies 2. The rotating wheels 6 are beneficial to supporting multiple rotor bodies 2, and the photoelectric sensors 12 are beneficial to simultaneously detecting the dynamic balance of multiple rotor bodies 2, so that it is not necessary to detect them one by one, which is beneficial to improving the detection efficiency and shortening the production cycle.
[0024] As Figures 1-3 shown, a baffle 13 is fixed between two adjacent U-shaped seats 5, and a stopper 14 is arranged on the inner side of the baffle 13.
[0025] In use, the baffle 13 and the stopper 14 are beneficial to blocking the front and rear ends of the rotor body 2, and are beneficial to preventing the rotor body 2 from falling during detection, so as to improve the stability of the rotor body 2 during detection.
[0026] As Figures 1-3As shown in the figure, two installation grooves 15 are formed on the top surface of the base 1 corresponding to the moving plate 4. First hydraulic push rods 16 are respectively fixed inside the two installation grooves 15. One ends of the telescopic rods of the two first hydraulic push rods 16 are respectively fixedly connected to the bottom surfaces of the two moving plates 4. A plurality of limiting holes 17 are formed on the top surface of the base 1. The limiting holes 17 are distributed on the left and right sides of the installation grooves 15. Limiting columns 18 are respectively slidably inserted inside the limiting holes 17. The top ends of the limiting columns 18 are respectively fixedly connected to the bottom surfaces of the moving plates 4.
[0027] During use, by starting the first hydraulic push rod 16, the moving plate 4 is lifted and lowered, and then the U-shaped seat 5 and the rotating wheel 6 can be driven to lift and lower, so as to drive the rotor body 2 to lift and lower, realizing the tension adjustment of the synchronous belt body 7, which is beneficial to detecting rotor bodies 2 of different sizes. The limiting holes 17 and the limiting columns 18 are beneficial to limit the moving plate 4 and prevent the moving plate 4 from shifting, thus being beneficial to improving the stability of the moving plate 4 during lifting and lowering.
[0028] As Figures 1-4 shown in the figure, connecting plates 19 are respectively fixed on the front sides of the outer walls of the photoelectric sensors 12. Threaded grooves 20 are respectively formed on the front sides of the outer walls of the L-shaped frames 11. Threaded holes 21 are respectively formed on one sides of the connecting plates 19. Bolts 22 are respectively threadedly connected inside the threaded holes 21. The threaded ends of the bolts 22 are respectively threadedly connected to the inside of the threaded grooves 20. Second hydraulic push rods 23 are respectively fixed on one sides of the baffles 13. One ends of the telescopic rods of the second hydraulic push rods 23 are respectively fixedly connected to one sides of the stoppers 14.
[0029] During use, the connecting plates 19 and the bolts 22 are beneficial for the staff to disassemble and assemble the photoelectric sensors 12, thus facilitating the staff to maintain or replace the photoelectric sensors 12. By starting the second hydraulic push rod 23, it is beneficial to move the stopper 14 back and forth, so as to block rotor bodies 2 of different lengths.
[0030] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A balancing mechanism for rotor detection, comprising a base (1), on which a plurality of rotor bodies (2) are placed, characterized in that: A support plate (3) is fixed at the middle position of the width of the top surface of the base (1); two movable plates (4) are movably provided on the top surface of the base (1); the two movable plates (4) are respectively located on the front and rear sides of the support plate (3); a plurality of U-shaped seats (5) are respectively fixed on the top surfaces of the two movable plates (4); a rotating wheel (6) is rotatably provided at the top end of the U-shaped seat (5); the end of the rotor body (2) is placed between two adjacent rotating wheels (6); a synchronous belt body (7) is rotatably provided on the front side of the outer wall of the support plate (3); the inner wall of the synchronous belt body (7) is in contact with the outer walls of the plurality of rotor bodies (2); the outer wall of the support plate (3) A driving motor (8) is fixed on the rear side of the wall; first synchronous pulleys (9) are rotatably provided at the left and right ends of the front wall of the support plate (3); the two first synchronous pulleys (9) are respectively connected to the synchronous belt body (7); the first synchronous pulley (9) on the right side is fixedly connected to the output shaft of the driving motor (8); two second synchronous pulleys (10) are rotatably provided on the front side of the outer wall of the support plate (3); the two second synchronous pulleys (10) are respectively connected to the synchronous belt body (7); a plurality of L-shaped frames (11) are fixed on the rear end of the top surface of the base (1); and photoelectric sensors (12) are detachably provided on the inner top surfaces of the plurality of L-shaped frames (11).
2. A balancing mechanism for rotor detection according to claim 1, characterized in that: A baffle (13) is fixed between two adjacent U-shaped seats (5), and a baffle (14) is arranged on the inner side of the baffle (13).
3. A balancing mechanism for rotor detection according to claim 2, characterized in that: Two mounting grooves (15) are provided on the top surface of the base (1) corresponding to the movable plate (4), and first hydraulic push rods (16) are respectively fixed inside the two mounting grooves (15), and one end of the telescopic rods of the two first hydraulic push rods (16) is respectively fixedly connected to the bottom surfaces of the two movable plates (4).
4. A balancing mechanism for rotor detection according to claim 3, characterized in that: The top surface of the base (1) is provided with a plurality of limiting holes (17), the limiting holes (17) are distributed on the left and right sides of the mounting groove (15), limiting columns (18) are slidably inserted into the inside of the limiting holes (17), and the top ends of the limiting columns (18) are fixedly connected to the bottom surface of the movable plate (4).
5. A balancing mechanism for rotor detection according to claim 4, characterized in that: A connecting plate (19) is fixed to the front side of the outer wall of the photoelectric sensor (12), a threaded groove (20) is provided on the front side of the outer wall of the L-shaped frame (11), a threaded hole (21) is provided on one side of the connecting plate (19), a bolt (22) is threadedly connected in each of the threaded holes (21), and the threaded ends of the bolts (22) are threadedly connected to the inner parts of the threaded grooves (20).
6. A balancing mechanism for rotor detection according to claim 2, characterized in that: A second hydraulic push rod (23) is fixed to one side of the baffle (13), and one end of a telescopic rod of the second hydraulic push rod (23) is fixedly connected to one side of the baffle (14).
Citation Information
Patent Citations
Dynamic balance detection equipment for motor rotor
CN219935196U