High-frequency vibration testing device for power supply rail

By designing a high-frequency vibration test device for power supply rails, using clamping components and motor-driven push heads to simulate high-frequency vibration, the problem of difficulty in detecting the connection performance of power supply rails in the high-frequency vibration state of the prior art is solved, and efficient evaluation and safety guarantee of the power supply rail system is achieved.

CN222979029UActive Publication Date: 2025-06-13WUHAN HANFA INDAL MOBILE POWER SUPPLY SYSTCO
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Patent Information

Application Number
CN202421814354.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-13
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing power supply rail vibration testing system is difficult to effectively detect the connection performance of the power supply rail under high-frequency vibration conditions, which may lead to connection errors and safety hazards.

Method used

A high-frequency vibration testing device for power supply rails is designed. The clamping structure of the conductive rail is simulated by clamping parts, and the motor drives the push head to continuously push the conductive rails to simulate high-frequency vibration. The high-frequency vibration resistance test is completed by checking the connection status of the clamping parts and the conductive rails.

Benefits of technology

The device can effectively detect the connection performance of the power supply rail in high-frequency vibration state, improve the evaluation of the reliability and performance of the power supply rail system, and reduce safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a power supply rail high-frequency vibration testing device, which comprises a base, a clamping part and an anti-fatigue detection part, the anti-fatigue detection part comprises a first mounting seat, a motor, an eccentric wheel and a pushing head, the clamping part is arranged on the base and is used for clamping a conductor rail, and an assembly gap is formed between the conductor rail and the base; the first mounting seat is arranged on the base; the motor is arranged on the first mounting seat and is positioned on one side of the conductor rail; and the eccentric wheel is connected to the output end of the motor. The conductor rail is continuously pushed by the pushing head, vibration resistance detection of the conductor rail is carried out, and the pushing head is arranged to be a square head, so that when the eccentric wheel drives the pushing head to move to abut against the conductor rail, the pushing head can rotate to a forward position under the action of the side wall of the conductor rail, and the conductor rail is pushed in the forward direction; therefore, the stability of pushing the conductor rail by the pushing head each time is improved, and high-frequency anti-vibration detection on the conductor rail is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of power supply rail vibration testing, in particular to a high-frequency vibration testing device for power supply rails. Background Art

[0002] The system components of the power supply rail are generally connected by bolt locking. During the specific use of the power supply rail, it will vibrate under the action of external forces. High-frequency vibrations may cause the bolts connecting the power supply rail components to become detached, resulting in abnormal connection of the power supply rail and potential accidental hazards. Therefore, a vibration testing device for the power supply rail needs to be set up, mainly for evaluating and ensuring the reliability and performance of the power supply rail system.

[0003] The invention with the publication number CN109945929A proposes a performance testing system and method for a current collector shoe of a maglev power supply rail. The testing system includes: a power supply rail device, a current collector shoe current-taking device, a detection device, and a data receiving device; the power supply rail device is used to provide a test current for the current collector shoe current-taking device; wherein, the current collector shoe current-taking device is in contact with the power supply rail device and is used to collect the test current. However, the above testing system is not convenient for detecting the connection performance of the power supply rail under high-frequency vibration conditions. Therefore, this solution specifically proposes a high-frequency vibration testing device for the power supply rail to solve the above problems. Summary of the Utility Model

[0004] In view of this, the utility model proposes a high-frequency vibration testing device for a power supply rail. By using a clamping component to simulate the clamping structure of the existing conductive rail, and by starting the motor, the pushing head continuously pushes the conductive rail, so that the conductive rail continuously vibrates. By checking the connection state between the clamping component and the conductive rail, the high-frequency anti-vibration test treatment of the conductive rail is completed.

[0005] The technical solution of the utility model is realized as follows: The utility model provides a high-frequency vibration testing device for a power supply rail, including a base, a clamping component, and an anti-fatigue detection component. The anti-fatigue detection component includes a first mounting seat, a motor, an eccentric wheel, and a pushing head. Among them,

[0006] The clamping component is arranged on the base and is used for clamping the conductive rail. An assembly gap is formed between the conductive rail and the base;

[0007] The first mounting seat is arranged on the base;

[0008] The motor is arranged on the first mounting seat and is located on one side of the conductive rail;

[0009] The eccentric wheel is connected to the output end of the motor, and the pushing head is rotatably connected to the eccentric wheel. The pushing head is a square head, and one side of the pushing head abuts against the side wall of the conductive rail.

[0010] Based on the above technical solutions, preferably, the first mounting seat is inserted into the inner side of the assembly gap and connected to the base through bolts, and a first waist-shaped hole is formed on the first mounting seat.

[0011] Based on the above technical solutions, preferably, the clamping member includes a second mounting seat and a clamping piece, wherein,

[0012] A plurality of second mounting seats are all arranged on the base and are equidistantly distributed;

[0013] A plurality of clamping pieces are respectively arranged on each of the second mounting seats and include two clamping heads, and a clamping groove for inserting a conductive rail is formed on the opposite side of the two clamping heads.

[0014] Based on the above technical solutions, preferably, the second mounting seat includes a base and a side seat, wherein,

[0015] The base is connected to the base through bolts, and the clamping piece is connected to the side seat through a locking bolt, and the base and the side seat are perpendicularly connected to each other.

[0016] Based on the above technical solutions, preferably, a second waist-shaped hole is formed on the base, a first threaded waist-shaped hole is formed on the side seat, and the locking bolt passes through the clamping head and is threadedly connected to the first threaded waist-shaped hole.

[0017] Based on the above technical solutions, preferably, a stabilizing member is further included, and the stabilizing member includes a side connecting frame and a connecting bolt, wherein,

[0018] The number of the side connecting frames is two, and the two side connecting frames are respectively located on the opposite sides of the conductive rail, and the connecting bolt is connected to the two side connecting frames.

[0019] Based on the above technical solutions, preferably, the side connecting frame includes a plugging portion, and the plugging portion is located on the opposite side of the two side connecting frames, and the plugging portion is used for plugging into the assembly groove formed on the conductive rail.

[0020] Based on the above technical solutions, preferably, a support frame and a connecting plate are further included, wherein,

[0021] The number of the support frames is at least two, and the plurality of support frames are respectively connected to the two side connecting frames;

[0022] The connecting plate is inserted between the plurality of support frames and is connected to the upper and lower support frames through bolts.

[0023] Based on the above technical solutions, preferably, an end clamping member is further included, and the end clamping member includes a third mounting seat and two clamping heads, wherein,

[0024] The third mounting seat is arranged on the base and located at the end of the conductive rail;

[0025] Two clamping heads are both arranged on the third mounting seat and respectively located at the top and bottom of the conductive rail, and are inserted inside the assembly groove.

[0026] Based on the above technical solutions, preferably, the clamping head is connected to the third mounting seat through a bolt. A second threaded waist-shaped hole is provided on the third mounting seat, and an assembly hole corresponding to the second threaded waist-shaped hole is provided on the clamping head.

[0027] The high-frequency vibration test device for the power supply rail of the present utility model has the following beneficial effects compared with the prior art:

[0028] (1) The clamping structure of the existing conductive rail is simulated by the clamping component. Specifically, when performing the anti-vibration detection of the conductive rail, the first mounting seat is arranged at the middle position of the base, and the motor is started. The conductive rail is continuously pushed by the pushing head, so that the conductive rail continuously vibrates. By checking the connection state between the clamping component and the conductive rail, the high-frequency anti-vibration test treatment of the conductive rail is completed. By setting the pushing head as a square head, when the eccentric wheel drives the pushing head to move to abut against the conductive rail, the pushing head can be rotated to the positive position under the action of the side wall of the conductive rail and push the conductive rail forward, thereby improving the stability of the pushing head pushing the conductive rail each time.

[0029] (2) By shortening the distance between the two side connecting frames through the connecting bolt, the two side connecting frames are both inserted at the top and bottom of the conductive rail. The conductive rail is extruded by the side connecting frames, and the connection stability of the side connecting frames is enhanced under the structural strength of the side connecting frames, thereby enhancing the structural stability of the conductive rail. Further, when the pushing head pushes the conductive rail, the conductive rail is prevented from deforming, and further, the conductive rail is prevented from being unevenly stressed, increasing the stability of the anti-vibration detection of the conductive rail. Description of the Drawings

[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0031] Figure 1 It is a three-dimensional view of the high-frequency vibration test device for the power supply rail of the present utility model;

[0032] Figure 2 It is a three-dimensional schematic diagram of the anti-fatigue detection component and the stabilizing component of the high-frequency vibration test device for the power supply rail of the present utility model;

[0033] Figure 3 For the power supply rail high-frequency vibration test device of the present utility model Figure 2 Rear three-dimensional schematic diagram of the structure shown

[0034] Figure 4 Three-dimensional schematic diagram of the clamping member of the power supply rail high-frequency vibration test device of the present utility model

[0035] Figure 5 For the power supply rail high-frequency vibration test device of the present utility model Figure 4 Rear three-dimensional schematic diagram of the structure shown

[0036] Figure 6 Three-dimensional schematic diagram of the end clamping member of the power supply rail high-frequency vibration test device of the present utility model

[0037] Figure 7 For the power supply rail high-frequency vibration test device of the present utility model Figure 6 Rear three-dimensional schematic diagram of the structure shown Detailed implementation manners

[0038] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model

[0039] As Figures 1 to 7 shown, the power supply rail high-frequency vibration test device of the present utility model is characterized in that: it includes a base 1, a clamping component 2 and an anti-fatigue detection component 3. The anti-fatigue detection component 3 includes a first mounting seat 31, a motor 32, an eccentric wheel 33 and a pushing head 34. Among them, the clamping component 2 is arranged on the base 1 for clamping the conductive rail 10, and an assembly gap is formed between the conductive rail 10 and the base 1; the first mounting seat 31 is arranged on the base 1; the motor 32 is arranged on the first mounting seat 31 and is located on one side of the conductive rail 10; the eccentric wheel 33 is connected to the output end of the motor 32, and the pushing head 34 is rotatably connected to the eccentric wheel 33. The pushing head 34 is a square head, and one side of the pushing head 34 abuts against the side wall of the conductive rail 10

[0040] In specific implementation, the pushing head 34 is located at the middle position of the conductive rail 10

[0041] In specific implementation, the clamping structure of the existing conductive rail 10 is simulated by the clamping component 2. Specifically, when performing the vibration resistance detection of the conductive rail 10, the first mounting seat 31 is arranged at the middle position of the base 1, and the motor 32 is started. At this time, the motor 32 drives the eccentric wheel 33 to rotate through its output shaft. The eccentric wheel 33 converts the rotational driving force of the motor 32 into a reciprocating linear driving force. The eccentric wheel 33 drives the pushing head 34 to move back and forth, and continuously pushes the conductive rail 10 through the pushing head 34, so that the conductive rail 10 continuously vibrates. By checking the connection state between the clamping component 2 and the conductive rail 10, the high-frequency vibration resistance test treatment of the conductive rail 10 is completed. By setting the pushing head 34 as a square head, when the eccentric wheel 33 drives the pushing head 34 to move to abut against the conductive rail 10, the pushing head 34 can be rotated to the positive position under the action of the side wall of the conductive rail 10, and the conductive rail 10 is positively pushed, thereby improving the stability of the pushing head 34 for pushing the conductive rail 10 each time.

[0042] As a preferred implementation manner, the first mounting seat 31 is inserted into the inner side of the assembly gap and is connected to the base 1 by bolts. A first waist-shaped hole 311 is formed on the first mounting seat 31.

[0043] As a preferred implementation manner, the clamping component 2 includes a second mounting seat 21 and a clamping member 22. Among them, a plurality of second mounting seats 21 are all arranged on the base 1 and are equally spaced; a plurality of clamping members 22 are respectively arranged on each second mounting seat 21, and each clamping member 22 includes two clamping heads 221. A clamping groove 2211 for inserting the conductive rail 10 is formed on the relative side of the two clamping heads 221.

[0044] In specific implementation, by arranging the second mounting seat 21 on the base 1 and passing the conductive rail 10 through between the two clamping heads 221, the clamping treatment of the conductive rail 10 is completed under the limit of the groove wall of the clamping groove 2211.

[0045] As a preferred implementation manner, the second mounting seat 21 includes a base 211 and a side seat 212. Among them, the base 211 is connected to the base 1 by bolts, and the clamping member 22 is connected to the side seat 212 by a locking bolt 23. The base 211 and the side seat 212 are perpendicularly connected to each other.

[0046] As a preferred implementation manner, a second waist-shaped hole 2111 is formed on the base 211, a first threaded waist-shaped hole 2121 is formed on the side seat 212, and the locking bolt 23 passes through the clamping head 221 and is threadedly connected to the first threaded waist-shaped hole 2121.

[0047] In specific implementation, bolts pass through the second waist-shaped hole 2111 and are threadedly connected to the base 1, thereby completing the connection process of the second mounting seat 21. By setting the second waist-shaped hole 2111, the position of the second mounting seat 21 can be adaptively assembled. The locking bolt 23 passes through the clamping head 221 and is threadedly connected to the inner side of the first threaded waist-shaped hole 2121, thereby completing the connection process of the clamping head 221. By setting the first threaded waist-shaped hole 2121, the clamping head 221 can adaptively clamp according to the height of the conductive rail 10.

[0048] As a preferred implementation manner, it further includes a stabilizing component 4. The stabilizing component 4 includes a side connecting frame 41 and a connecting bolt 42. Among them, the number of side connecting frames 41 is two, and the two side connecting frames 41 are respectively located on opposite sides of the conductive rail 10, and the connecting bolt 42 is connected to the two side connecting frames 41.

[0049] In specific implementation, the connecting bolt 42 shortens the distance between the two side connecting frames 41, so that the two side connecting frames 41 are both inserted into the top and bottom of the conductive rail 10. By the side connecting frame 41 squeezing the conductive rail 10, the connection stability of the side connecting frame 41, under the structural strength of the side connecting frame 41, enhances the structural stability of the conductive rail 10, thereby preventing the conductive rail 10 from deforming during the process of the pushing head 34 pushing the conductive rail 10, and further preventing the conductive rail 10 from being unevenly stressed, increasing the stability of the vibration resistance detection of the conductive rail 10.

[0050] As a preferred implementation manner, the side connecting frame 41 includes a plugging portion 411, and the plugging portion 411 is located on the opposite side of the two side connecting frames 41. The plugging portion 411 is used for plugging into the assembly groove 101 opened on the conductive rail 10.

[0051] With such a design, by inserting the side connecting frame 41 into the interior of the assembly groove 101, the connection stability between the side connecting frame 41 and the conductive rail 10 is increased, and at the same time, the acting effect between the side connecting frame 41 and the conductive rail 10 is increased.

[0052] In specific implementation, through holes are opened on the conductive rail 10, and the connecting bolt 42 passes through the through holes and is connected to the two side connecting frames 41.

[0053] As a preferred implementation manner, it further includes a support frame 43 and a connecting plate 44. Among them, the number of support frames 43 is at least two, and multiple support frames 43 are respectively connected to the two side connecting frames 41; the connecting plate 44 is inserted between the multiple support frames 43 and is connected to the upper and lower support frames 43 by bolts.

[0054] In specific implementation, each support frame 43 and the connecting plate 44 are connected by bolts, and then each support frame 43 and the side connecting frame 41 are connected by bolts. Under the supporting action of the support frame 43, the connection stability of the side connecting frame 41 is further increased.

[0055] As a preferred embodiment, it further includes an end clamping member 5. The end clamping member 5 includes a third mounting seat 51 and two clamping heads 52. Among them, the third mounting seat 51 is arranged on the base 1 and located at the end of the conductive rail 10; the two clamping heads 52 are both arranged on the third mounting seat 51 and are respectively located at the top and bottom of the conductive rail 10, and are inserted inside the assembly groove 101.

[0056] Specifically, when assembling the conductive rail 10, the conductive rail 10 can be adjusted to move and be inserted between the two clamping heads 52. At this time, both clamping heads 52 are inserted inside the assembly groove 101. Under the action of the two clamping heads 52, the conductive rail 10 is clamped and positioned, and at the same time, the connection stability of the end of the conductive rail 10 is increased, which is convenient for subsequent test processing of the conductive rail 10.

[0057] Specifically, in the implementation, the third mounting seat 51 is connected to the base 1 by bolts, and a third waist-shaped hole 511 for the bolts to pass through is opened on the third mounting seat 51.

[0058] As a preferred embodiment, the clamping head 52 is connected to the third mounting seat 51 by bolts. A second threaded waist-shaped hole 512 is opened on the third mounting seat 51, and an assembly hole 521 corresponding to the second threaded waist-shaped hole 512 is opened on the clamping head 52.

[0059] Specifically, in the implementation, the bolts pass through the assembly hole 521 and are threadedly connected inside the second threaded waist-shaped hole 512, so as to complete the fixed connection process of the clamping head 52. By providing the second threaded waist-shaped hole 512, it is convenient to adaptively adjust the height of the clamping head 52 for connection.

[0060] The working principle of the present invention is introduced as follows:

[0061] Adjust the conductive rail 10 to move through between the two clamping heads 221 and abut against the third mounting seat 51. Adjust the height of the clamping head 52 so that the two clamping heads 52 clamp the top and bottom of the conductive rail 10. By limiting one end of the conductive rail 10 away from the third mounting seat 51, the clamping connection process of the conductive rail 10 is completed. At this time, the pushing head 34 is located on one side of the conductive rail 10. By connecting the two side connection frames 41 to the top and bottom of the conductive rail 10 respectively through connection bolts 42, and inserting the support frame 43 and the connecting plate 44 between the two side connection frames 41 and connecting them with bolts, the firmness treatment of the part of the conductive rail 10 subjected to pushing is completed. Finally, start the motor 32 to drive the pushing head 34 to move back and forth. The pushing head 34 continuously presses against the conductive rail 10, so that the conductive rail 10 continuously vibrates. By checking the connection state between the clamping member 2 and the conductive rail 10, the high-frequency vibration resistance test process of the conductive rail 10 is completed.

[0062] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A power rail high frequency vibration test device, characterized in that: The invention comprises a base (1), a clamping component (2) and an anti-fatigue detection component (3), wherein the anti-fatigue detection component (3) comprises a first mounting seat (31), a motor (32), an eccentric wheel (33) and a pushing head (34), wherein: A clamping component (2) is arranged on the base (1) and is used to clamp the conductive rail (10), with an assembly gap being formed between the conductive rail (10) and the base (1); A first mounting seat (31) is arranged on the base (1); A motor (32) is arranged on the first mounting seat (31) and is located on one side of the conductive rail (10); The eccentric wheel (33) is connected to the output end of the motor (32), and the pushing head (34) is rotatably connected to the eccentric wheel (33). The pushing head (34) is a square head, and one side of the pushing head (34) abuts against the side wall of the conductive rail (10).

2. The power supply rail high frequency vibration test device according to claim 1, characterized in that: The first mounting seat (31) is inserted into the inner side of the assembly gap and connected to the base (1) via bolts. The first mounting seat (31) is provided with a first waist-shaped hole (311).

3. The power rail high frequency vibration test device according to claim 1, characterized in that: The clamping component (2) comprises a second mounting seat (21) and a clamping member (22), wherein: A plurality of second mounting seats (21) are all arranged on the base (1) and are distributed at equal intervals; A plurality of clamping members (22) are respectively arranged on each of the second mounting seats (21), and include two clamping heads (221). Clamping grooves (2211) for inserting the conductive rails (10) are formed on opposite sides of the two clamping heads (221).

4. The power rail high frequency vibration test device according to claim 3, characterized in that: The second mounting seat (21) comprises a base (211) and a side seat (212), wherein: The base (211) is connected to the pedestal (1) via bolts, and the clamping member (22) is connected to the side seat (212) via locking bolts (23); the base (211) and the side seat (212) are vertically connected to each other.

5. The power supply rail high frequency vibration test device according to claim 4, characterized in that: The base (211) is provided with a second waist-shaped hole (2111), the side seat (212) is provided with a first threaded waist-shaped hole (2121), and the locking bolt (23) passes through the clamping head (221) and is threadedly connected to the first threaded waist-shaped hole (2121).

6. The power rail high frequency vibration test device according to claim 1, characterized in that: It also includes a stabilizing component (4), the stabilizing component (4) including a side connecting frame (41) and connecting bolts (42), wherein: The number of the side connecting frames (41) is two, and the two side connecting frames (41) are respectively located on two opposite sides of the conductive rail (10), and the connecting bolts (42) are connected to the two side connecting frames (41).

7. The power rail high frequency vibration test device according to claim 6, characterized in that: The side connecting frame (41) comprises a plug-in portion (411), and the plug-in portion (411) is located on opposite sides of the two side connecting frames (41), and the plug-in portion (411) is used for plugging into an assembly groove (101) provided on the conductive rail (10).

8. The power supply rail high frequency vibration test device according to claim 6, characterized in that: It also includes a support frame (43) and a connecting plate (44), wherein: The number of the support frames (43) is at least two, and the plurality of support frames (43) are respectively connected to the two side connecting frames (41); The connecting plate (44) is inserted between the plurality of support frames (43) and connected to the upper and lower support frames (43) via bolts.

9. The power rail high frequency vibration test device according to claim 1, characterized in that: It also includes an end clamping component (5), wherein the end clamping component (5) includes a third mounting seat (51) and two clamping heads (52), wherein: A third mounting seat (51) is arranged on the base (1) and is located at the end of the conductive rail (10); The two clamping heads (52) are both arranged on the third mounting seat (51), and are respectively located at the top and bottom of the conductive rail (10), and are plugged into the inner side of the assembly groove (101).

10. The power rail high frequency vibration test device according to claim 9, characterized in that: The clamping head (52) is connected to the third mounting seat (51) via bolts; the third mounting seat (51) is provided with a second threaded waist-shaped hole (512); and the clamping head (52) is provided with an assembly hole (521) which is opposite to the second threaded waist-shaped hole (512).

Citation Information

Patent Citations

  • Maglev power supply rail-collector shoe performance test system and method

    CN109945929A