Intelligent detection device for lead screw machining

Abstract

The utility model relates to the technical field of screw rod processing, in particular to an intelligent detection device for screw rod processing, which comprises a support, a base and an auxiliary component, the base is fixedly connected with the upper surface of the support, a processing mechanism is arranged on the upper surface of the base, an industrial camera is arranged on the upper surface of the base, and the auxiliary component is connected with the industrial camera. A photoelectric switch is arranged on the upper surface of the base, and the auxiliary assembly is arranged on the surface of the base. The auxiliary assembly comprises an adsorption unit, the adsorption unit comprises a dust collection box, an assembly hole is formed in the surface of the base, the dust collection box is fixedly connected with the inner wall of the assembly hole, and the lower surface of the dust collection box is fixedly connected with a connecting guide pipe. According to the device disclosed by the utility model, the auxiliary assembly is arranged, so that the detection mechanism can be cleaned when the device works, the problem that when impurities are attached to the surface of the detection mechanism, the detection mechanism is easily interfered by the impurities to cause errors of a detection result is solved, and the detection accuracy of the device is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of screw rod processing, in particular to an intelligent detection device for screw rod processing. Background Technique

[0002] A screw rod, also known as a lead screw, is a mechanical transmission component that converts rotational motion into linear motion. There are various types of screw rods, such as trapezoidal screw rods, ball screw rods, etc. Different types of screw rods vary in terms of precision, efficiency, load-bearing capacity, etc., and can be selected according to specific application requirements. With the development of the times, nowadays, production enterprises will use intelligent detection devices to detect the processed screw rods during the production process of screw rods to ensure that the quality and quality of the processed screw rods meet the design standards.

[0003] Existing technologies such as the invention patent with the publication number of CN117020081A disclose an intelligent detection device for screw rod processing. The screw rod processing equipment body is adopted, and it is characterized in that: the screw rod processing equipment body at least includes a screw rod feeding mechanism, a screw rod processing mechanism, a screw rod output mechanism, and a control system; a bracket is arranged on one side of the screw rod output of the screw rod output mechanism, and a screw rod quality detection device is arranged on the bracket, including a camera, a quality warning device, and a photoelectric switch; the control system at least has a control circuit board, and the circuit board is provided with a power supply chip, a power output terminal, a motor drive terminal, a signal input terminal, a pattern recognition processor, and a wireless transmission terminal; the drive output terminal of the control system is electrically connected to the screw rod processing mechanism, and the power output terminal of the control system is electrically connected to the screw rod feeding mechanism, the screw rod output mechanism, and the quality warning device; the signal input terminal of the control system is electrically connected to the camera and the photoelectric switch, solving the problem that the production of screw rods usually uses a thread rolling machine to roll and form. During the processing of screw rods, raw materials need to be manually placed into one end of the thread rolling machine by workers. After processing, ordinary workers cannot detect the quality, or the work efficiency of using separate manual detection is low, increasing the manufacturing cost.

[0004] During the process of detecting the processed screw rod with the help of an intelligent detection device, there are problems with the detection mechanisms of existing intelligent detection devices such as the above. They are all installed on both sides of the equipment processing area. During equipment processing, impurities such as iron cores will be generated during the equipment processing. When the detection mechanism is installed close to the workpiece, the iron cores attached to the surface of the workpiece will fall onto the detection end of the detection mechanism, thus interfering with the detection mechanism and causing errors in the detection structure of the detection mechanism. Content of the Utility Model

[0005] The object of the present utility model is to solve the defect that when the detection mechanism is installed close to the workpiece in the prior art, the iron core attached to the surface of the workpiece will fall to the detection end of the detection mechanism, thereby interfering with the detection mechanism and causing errors in the detection structure of the detection mechanism, and a intelligent detection device for screw processing is proposed.

[0006] To achieve the above object, the present utility model adopts the following technical scheme: A intelligent detection device for screw processing, including a bracket, a base and an auxiliary component, the base is fixedly connected to the upper surface of the bracket, a processing mechanism is arranged on the upper surface of the base, an industrial camera is arranged on the upper surface of the base, a photoelectric switch is arranged on the upper surface of the base, and the auxiliary component is arranged on the surface of the base;

[0007] The auxiliary component includes an adsorption unit, the adsorption unit includes a dust suction box, an assembly hole is formed on the surface of the base, the dust suction box is fixedly connected to the inner wall of the assembly hole, a connecting conduit is fixedly connected to the lower surface of the dust suction box, a storage box is fixedly connected to the side surface of the connecting conduit, a baffle is arranged on the side surface of the storage box, a filter element is fixedly connected to the side surface of the baffle, the filter element is installed inside the storage box, a handle is fixedly connected to the side surface of the baffle, a guiding pipe is fixedly connected to the side surface of the storage box, an air pump is fixedly connected to the upper surface of the base, and the guiding pipe is bolted to the air suction end of the air pump;

[0008] The auxiliary component further includes a blowing unit, the blowing unit includes a collection cover, the collection cover is installed on the upper surface of the air pump, a gas guide pipe is fixedly connected to the upper surface of the collection cover, a tracheal joint is threadedly connected to the inner wall of the gas guide pipe, a gas distributor is fixedly connected to the side surface of the tracheal joint, the gas distributor is bolted to the upper surface of the photoelectric switch, and a nozzle is fixedly connected to the lower surface of the gas distributor.

[0009] Preferably, the dust suction box penetrates through the lower surface of the base, and the connecting conduit is communicated with the inner wall of the dust suction box. By installing the dust suction box inside the base, while generating suction, scattered iron filings and other impurities can be adsorbed, thereby reducing the probability of iron filings adhering to the surface of the photoelectric switch.

[0010] Preferably, the storage box is communicated with the inner wall of the dust suction box, the filter element is communicated with the inner wall of the storage box, and the filter element is communicated with the inner wall of the guiding pipe. By installing the filter element inside the storage box, the iron filings extracted by the connecting conduit can be filtered, so that the iron filings can be collected and it is convenient for the staff to perform subsequent processing on the iron filings.

[0011] Preferably, the guiding tube penetrates through the upper surface of the base, and the guiding tube is connected to the air suction end of the air pump. The storage box can be connected to the air pump through the guiding tube, so that when the air pump works, the gas in the storage box can be pumped out, and at the same time, suction can be generated in the storage box.

[0012] Preferably, the collection mask is connected to the output end of the air pump, the collection mask is connected to the inner wall of the air duct, and the air duct is connected to the inner wall of the air pipe joint. The gas discharged by the air pump can be collected through the collection mask installed at the output end of the air pump, and then the gas discharged by the air pump can be utilized.

[0013] Preferably, the air distributor is connected to the inner wall of the air pipe joint, and the air distributor is connected to the inner wall of the nozzle. The gas entering its own interior can be guided through the air pipe installed on the side of the air pipe joint, so that the gas can enter different nozzles evenly.

[0014] Preferably, the number of the nozzles is multiple, and the multiple nozzles are horizontally distributed with respect to the air distributor. The output end of the nozzle is located directly in front of the photoelectric switch. The gas discharged by the air distributor can be blown out through the nozzle installed at the output end of the air distributor, so as to blow the detection end of the photoelectric switch, thereby cleaning the photoelectric switch.

[0015] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0016] In the present utility model, by setting the auxiliary component, when the equipment works, the processing mechanism processes the workpiece. The processed workpiece passes through the processing area and enters the detection ranges of the industrial camera and the photoelectric switch. The industrial camera and the photoelectric switch perform intelligent detection on the workpiece; when the photoelectric switch works, the switch of the air pump is turned on. The air pump is powered on and cooperates with the guiding tube to extract the gas in the storage box. Under the action of the air pump, the storage box cooperates with the connecting conduit to extract the gas at the dust collection box. The dust collection box generates suction and pumps the air above it. The pumped air enters the storage box through the connecting conduit. The air passes through the filter element in the storage box and enters the guiding tube. The guiding tube guides the air to the air pump, and the air pump discharges the air. The discharged air is collected by the collection mask and guided into the air duct. The air duct cooperates with the air pipe joint to send the gas into the air distributor. The air distributor evenly distributes the gas entering itself to different nozzles, and the nozzles blow out the gas to clean the surface of the photoelectric switch. By setting the auxiliary component, the equipment can clean the detection mechanism during operation, thereby reducing the problem that the detection mechanism is easily interfered by impurities and the detection result is inaccurate when impurities adhere to the surface of the detection mechanism, and further improving the detection accuracy of the equipment. Description of the Drawings

[0017] Figure 1This is a three-dimensional structural schematic diagram of an intelligent detection device for screw rod processing proposed by the present utility model;

[0018] Figure 2 This is a bottom view structural schematic diagram of an intelligent detection device for screw rod processing proposed by the present utility model;

[0019] Figure 3 This is a structural schematic diagram of an auxiliary component of an intelligent detection device for screw rod processing proposed by the present utility model;

[0020] Figure 4 This is a bottom view structural schematic diagram of an auxiliary component of an intelligent detection device for screw rod processing proposed by the present utility model;

[0021] Figure 5 This is for an intelligent detection device for screw rod processing proposed by the present utility model Figure 4 Structural schematic diagram at position A.

[0022] Legend description:

[0023] 1. Bracket; 2. Base; 3. Processing mechanism; 4. Industrial camera; 5. Photoelectric switch; 6. Auxiliary component; 61. Adsorption unit; 611. Dust suction box; 612. Connecting conduit; 613. Storage box; 614. Baffle; 615. Filter element; 616. Handle; 617. Guide pipe; 618. Air pump; 62. Blowing unit; 621. Collection mask; 622. Air duct; 623. Air pipe joint; 624. Air distributor; 625. Nozzle. Specific implementation manner

[0024] Please refer to Figures 1-5 , the present utility model provides a technical solution: an intelligent detection device for screw rod processing, including a bracket 1, a base 2 and an auxiliary component 6. The base 2 is fixedly connected to the upper surface of the bracket 1. A processing mechanism 3 is arranged on the upper surface of the base 2. An industrial camera 4 is arranged on the upper surface of the base 2. A photoelectric switch 5 is arranged on the upper surface of the base 2. The auxiliary component 6 is arranged on the surface of the base 2.

[0025] In this implementation: The auxiliary component 6 includes an adsorption unit 61. The adsorption unit 61 includes a dust suction box 611. An assembly hole is formed on the surface of the base 2. The dust suction box 611 is fixedly connected to the inner wall of the assembly hole. The lower surface of the dust suction box 611 is fixedly connected to a connecting conduit 612. The side surface of the connecting conduit 612 is fixedly connected to a storage box 613. A baffle 614 is arranged on the side surface of the storage box 613. The side surface of the baffle 614 is fixedly connected to a filter element 615. The filter element 615 is installed inside the storage box 613. The side surface of the baffle 614 is fixedly connected to a handle 616. The side surface of the storage box 613 is fixedly connected to a guide pipe 617. An air pump 618 is fixedly connected to the upper surface of the base 2. The guide pipe 617 is bolted to the air suction end of the air pump 618;

[0026] The auxiliary component 6 further includes a blowing unit 62. The blowing unit 62 includes a collection mask 621 which is installed on the upper surface of the air pump 618. A gas guide pipe 622 is fixedly connected to the upper surface of the collection mask 621. An air pipe joint 623 is threadedly connected to the inner wall of the gas guide pipe 622. An air distributor 624 is fixedly connected to the side surface of the air pipe joint 623. The air distributor 624 is bolted to the upper surface of the photoelectric switch 5. A nozzle 625 is fixedly connected to the lower surface of the air distributor 624.

[0027] Specifically, the dust collection box 611 penetrates through the lower surface of the base 2. The connecting conduit 612 is communicated with the inner wall of the dust collection box 611. By means of the dust collection box 611 installed inside the base 2, while generating suction, scattered iron filings and other impurities can be adsorbed, thereby reducing the probability of iron filings adhering to the surface of the photoelectric switch 5.

[0028] Specifically, the storage box 613 is communicated with the inner wall of the dust collection box 611. The filter element 615 is communicated with the inner wall of the storage box 613. The filter element 615 is communicated with the inner wall of the guiding pipe 617.

[0029] In this embodiment: Through the filter element 615 installed in the storage box 613, the iron filings extracted by the connecting conduit 612 can be filtered, so that the iron filings can be collected, facilitating subsequent processing by the staff.

[0030] Specifically, the guiding pipe 617 penetrates through the upper surface of the base 2. The guiding pipe 617 is communicated with the air suction end of the air pump 618. Through the guiding pipe 617, the storage box 613 and the air pump 618 can be connected, so that when the air pump 618 works, the gas in the storage box 613 can be pumped out, and at the same time, suction can be generated in the storage box 613.

[0031] In this embodiment: The collection mask 621 is communicated with the output end of the air pump 618. The collection mask 621 is communicated with the inner wall of the gas guide pipe 622. The gas guide pipe 622 is communicated with the inner wall of the air pipe joint 623.

[0032] In this embodiment: Through the collection mask 621 installed at the output end of the air pump 618, the gas discharged by the air pump 618 can be collected, and then the gas discharged by the air pump 618 can be utilized.

[0033] Specifically, the air distributor 624 is communicated with the inner wall of the air pipe joint 623. The air distributor 624 is communicated with the inner wall of the nozzle 625. Through the air distribution pipe installed on the side of the air pipe joint 623, the gas entering its own interior can be guided, so that the gas can uniformly enter different nozzles 625.

[0034] Specifically, the number of nozzles 625 is multiple, and the multiple nozzles 625 are horizontally distributed with respect to the air distributor 624, and the output end of the nozzle 625 is located directly in front of the photoelectric switch 5.

[0035] In this embodiment: Through the nozzle 625 installed at the output end of the air distributor 624, the gas discharged from the air distributor 624 can be blown out, so as to blow the detection end of the photoelectric switch 5, thereby cleaning the photoelectric switch 5.

[0036] Working principle: When the equipment is working, the processing mechanism 3 processes the workpiece. The processed workpiece passes through the processing area and enters the detection ranges of the industrial camera 4 and the photoelectric switch 5. The industrial camera 4 and the photoelectric switch 5 perform intelligent detection on the workpiece; when the photoelectric switch 5 is working, the switch of the air pump 618 is turned on. The air pump 618 is powered on and cooperates with the guiding pipe 617 to extract the gas in the storage box 613. Under the action of the air pump 618, the storage box 613 cooperates with the connecting conduit 612 to extract the gas at the dust suction box 611. The dust suction box 611 generates suction and extracts the air above it. The extracted air enters the storage box 613 through the connecting conduit 612. The air passes through the filter element 615 in the storage box 613 and enters the guiding pipe 617. The guiding pipe 617 guides the air to the air pump 618, and the air pump 618 discharges the air. The discharged air is collected by the collection mask 621 and guided into the air duct 622. The air duct 622 cooperates with the air pipe joint 623 to send the gas into the air distributor 624. The air distributor 624 evenly distributes the gas entering itself to different nozzles 625, and the nozzles 625 blow out the gas to clean the surface of the photoelectric switch 5.

Claims

1. An intelligent detection device for screw rod processing, comprising a bracket (1), a base (2) and an auxiliary component (6), characterized in that: The base (2) is fixedly connected to the upper surface of the bracket (1), a processing mechanism (3) is arranged on the upper surface of the base (2), an industrial camera (4) is arranged on the upper surface of the base (2), a photoelectric switch (5) is arranged on the upper surface of the base (2), and the auxiliary component (6) is arranged on the surface of the base (2); The auxiliary component (6) comprises a suction unit (61), the suction unit (61) comprises a dust collection box (611), a mounting hole is provided on the surface of the base (2), the dust collection box (611) is fixedly connected to the inner wall of the mounting hole, a connecting duct (612) is fixedly connected to the lower surface of the dust collection box (611), a storage box (613) is fixedly connected to the side surface of the connecting duct (612), and a baffle (613) is provided on the side surface of the storage box (613). 614), a filter element (615) is fixedly connected to the side surface of the baffle (614), the filter element (615) is installed inside the storage box (613), a handle (616) is fixedly connected to the side surface of the baffle (614), a guide tube (617) is fixedly connected to the side surface of the storage box (613), an air pump (618) is fixedly connected to the upper surface of the base (2), and the guide tube (617) is bolted to the air extraction end of the air pump (618); The auxiliary component (6) also includes a blowing unit (62), and the blowing unit (62) includes a collecting hood (621), and the collecting hood (621) is installed on the upper surface of the air pump (618), and the upper surface of the collecting hood (621) is fixedly connected to an air guide pipe (622), and the inner wall of the air guide pipe (622) is threadedly connected to an air pipe joint (623), and the side surface of the air pipe joint (623) is fixedly connected to an air separator (624), and the air separator (624) is bolted to the upper surface of the photoelectric switch (5), and the lower surface of the air separator (624) is fixedly connected to a nozzle (625).

2. The intelligent detection device for screw rod processing according to claim 1, characterized in that: The dust collection box (611) passes through the lower surface of the base (2), and the connecting duct (612) is connected to the inner wall of the dust collection box (611).

3. The intelligent detection device for screw rod processing according to claim 1, characterized in that: The storage box (613) is in communication with the inner wall of the dust collection box (611), the filter element (615) is in communication with the inner wall of the storage box (613), and the filter element (615) is in communication with the inner wall of the guide tube (617).

4. The intelligent detection device for screw rod processing according to claim 1, characterized in that: The guide tube (617) passes through the upper surface of the base (2), and the guide tube (617) is connected to the air suction end of the air pump (618).

5. The intelligent detection device for screw rod processing according to claim 1, characterized in that: The collecting shield (621) is connected to the output end of the air pump (618), the collecting shield (621) is connected to the inner wall of the air guide tube (622), and the air guide tube (622) is connected to the inner wall of the air pipe joint (623).

6. The intelligent detection device for screw rod processing according to claim 5, characterized in that: The gas separator (624) is in communication with the inner wall of the air pipe joint (623), and the gas separator (624) is in communication with the inner wall of the nozzle (625).

7. The intelligent detection device for screw rod processing according to claim 5, characterized in that: There are multiple nozzles (625), and the multiple nozzles (625) are horizontally distributed with respect to the gas distributor (624). The output end of the nozzle (625) is located directly in front of the photoelectric switch (5).

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