Portable high-power connector

By designing a convenient combined structure in high-power electrical connectors, including external plastic parts, terminals, shrapnel and movable handles, the problem of low wire installation efficiency in the prior art is solved, and convenient and efficient wire docking is achieved.

CN222980808UActive Publication Date: 2025-06-13苏州优瑞信电子科技有限公司
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Patent Information

Application Number
CN202422082291.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-13
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

Existing high-power electrical connectors need to open the connectors one by one when installing wires, which is inefficient and inconvenient.

Method used

A convenient high-power connector is designed, using a combined structure of external plastic parts, terminals, shrapnel and movable handles. By pulling the toggle switch, the connecting arm and shrapnel can be moved easily, so that the wire can easily pass through the frame hole and fit closely with the terminal.

Benefits of technology

It improves the efficiency of wire docking, realizes a convenient installation process, and enhances the speed and stability of docking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a portable high-power connector, which comprises an outer plastic part, a cavity is formed inside the outer plastic part, the outer plastic part is provided with a frame hole which is formed by recessing inwards from the outer surface of the outer plastic part, and the frame hole is communicated with the cavity and is used for a power line to extend into; the terminal is arranged in the outer plastic part, and the surface of the terminal is exposed in the frame hole; the elastic sheet is located in the outer plastic part, and the elastic sheet can extend into the frame hole to be in contact with the exposed surface of the terminal; the movable handle is used for pulling to the elastic sheet, so that the elastic sheet is deformed and is separated from or contacted with the surface of the terminal; the toggle switch is pulled through external force, the connecting arm is driven to move upwards, the connecting arm drives the elastic piece to be separated from the terminal, the electric wire penetrates through the frame hole to enter the outer plastic part, the toggle switch is loosened, the elastic piece rebounds through self elasticity, the tail end of the elastic piece presses the electric wire, the electric wire is tightly attached to the surface of the terminal, and the butt joint efficiency is improved.
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Description

Technical Field

[0001] It relates to the field of connectors, and particularly to a portable high-power connector. Background Art

[0002] Electrical connectors are also called connectors, and are also referred to as connectors and sockets in China. Generally, they refer to electrical connectors. That is, a device that connects two active devices, transmits current or signals. High-power electrical connectors are mainly used in devices that need to work frequently.

[0003] According to Chinese Patent CN219760195U, a high-power electrical connector with multiple interfaces is disclosed. The connector includes a Barklip connector module, a cable module, and a power connector; the Barklip connector module is electrically connected to a plurality of corresponding power connectors through a cable; a plurality of power connector interfaces are provided through the barklip connector to meet the power supply requirements of customers for multiple chassis units; however, when docking the wires, the wires need to be attached to the connector through the elasticity of the terminals themselves. But during installation, it is necessary to open the connector one by one and then put in the wires, which is not convenient and has low efficiency.

[0004] Therefore, it is necessary to develop a portable high-power connector to solve the above problems. Summary of the Utility Model

[0005] The purpose of the present utility model is to provide a portable high-power connector that is convenient and efficient.

[0006] To achieve the above purpose, the present utility model provides the following technical solution: A portable high-power connector, which includes:

[0007] An outer plastic part, with a cavity formed inside. The outer plastic part has a frame hole formed by being recessed inward from its outer surface. The frame hole is communicated with the cavity and is used for a wire to extend in.

[0008] Terminals, arranged inside the outer plastic part, and their surfaces are exposed inside the frame hole.

[0009] A spring piece, located inside the outer plastic part. The spring piece can extend into the frame hole and contact the exposed surface of the terminal.

[0010] A movable handle, used to pull the spring piece to cause the spring piece to deform and disengage from or contact the surface of the terminal.

[0011] Further, the bottom of the terminal penetrates through the outer plastic part and is connected to other components, and its top is bent to abut against the spring piece.

[0012] Further, the top of the terminal has a protrusion, and the protrusion is formed by protruding outward from the lower surface of the bent top of the terminal for docking with the spring piece.

[0013] Furthermore, one end of the spring sheet is abutted against the top of the terminal, and the other end is extended to the plane of the terminal to contact it. The end of the spring sheet abutting against the top of the terminal has a through hole running through its upper and lower surfaces, and the through hole is used to accommodate the protrusion.

[0014] Furthermore, the top of the terminal extends from the side to form a limiting portion, and the limiting portion bends toward the spring sheet to limit the position of the spring sheet.

[0015] Furthermore, the terminal further includes a temperature sensing portion, and the temperature sensing portion extends outward from the terminal surface, penetrates the outer plastic part, and extends to the outside of the outer plastic part.

[0016] Furthermore, the temperature sensing portion has a groove formed by being recessed inward from its surface, and the groove is used to expand the temperature sensing area.

[0017] Furthermore, the spring sheet further includes a connecting arm, which is formed by extending outward from a side where the spring sheet contacts the plane of the terminal and abuts against the movable handle.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model is a portable high-power connector, which is convenient and efficient. The toggle switch is pulled by external force to drive the connecting arm to move upward, and the connecting arm drives the spring to break away from the contact with the terminal. The wire passes through the frame hole into the outer plastic part, and the toggle switch is released. The spring rebounds by its own elastic force, and its end presses the wire, so that the wire fits tightly with the surface of the terminal, thereby improving the docking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0020] Figure 1 This is a three-dimensional structural schematic diagram of a portable high-power connector of the utility model;

[0021] Figure 2 for Figure 1 An exploded view of the portable high-power connector shown;

[0022] Figure 3 for Figure 1 A schematic diagram of the partial outer plastic structure of the portable high-power connector shown;

[0023] Figure 4 forFigure 1 The terminal structure diagram of the portable high-power connector shown;

[0024] Figure 5 for Figure 1 The schematic diagram of the spring structure of the portable high-power connector is shown;

[0025] Figure 6 for Figure 1 Schematic diagram of the movable handle structure of the portable high-power connector shown.

[0026] In the figure: 1. outer plastic part; 2. terminal; 3. spring; 4. movable handle; 5. PCB board; 11. plastic body; 12. back cover; 13. cavity; 14. center axis; 15. frame hole; 16. hook; 21. first protrusion; 22. temperature sensing part; 23. groove; 24. limit part; 25. second protrusion; 31. through hole; 32. connecting arm; 41. center part; 42. toggle part; 43. toggle switch; 44. connecting column; 45. fixing through hole. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Please see Figures 1 to 6 The utility model is a portable high-power connector, which comprises an outer plastic part 1, a terminal 2 and a spring 3 installed in the outer plastic part 1, and a movable handle 4 for pushing the spring 3.

[0029] Please see Figures 1 to 3 The outer plastic part 1 includes a plastic body 11 and a back cover 12 clamped with the plastic body 11. The plastic body 11 has a cavity 13 formed by being recessed inward from its side. The shape and size of the cavity 13 can be changed according to needs. Specifically, the shapes of the adapter terminal 2 and the spring 3 are adapted. The terminal 2 and the spring 3 are both installed in the cavity 13. A central axis 14 is also provided in the cavity 13. The spring 3 can be deformed with the central axis 14 as the center. The outer plastic part 1 also has a frame hole 15. The frame hole 15 passes through the plastic body 11 from the outer surface of the plastic body 11 and is connected with the cavity 13.

[0030] Preferably, a hook 16 is formed at the bottom of the plastic body 11 , and the hook 16 is used to connect to the PCB board 5 .

[0031] The rear cover 12 is snap-fitted to the plastic body 11 from the side surface of the outer plastic part 1 .

[0032] Please seeFigure 1 and Figure 4 The bottom of the terminal 2 passes through the outer plastic part 1 and is connected to the PCB board 5, and its top is bent to abut against the spring sheet 3. Preferably, the top of the terminal 2 has a first protrusion 21, and the first protrusion 21 is formed by protruding outward from the lower surface of the bent top of the terminal 2, and is used to dock with the spring sheet 3. Preferably, the top of the terminal 2 extends from the side to form a limiting portion 24, and the limiting portion 24 is bent toward the spring sheet 3 to limit the position of the spring sheet 3.

[0033] The terminal 2 also includes a temperature sensing portion 22, which can detect the heating state of the conductor in real time during use. The temperature sensing portion 22 extends outward from the surface of the terminal 2, penetrates the plastic body 11 and extends to the outside of the plastic body 11. The temperature sensing portion 22 has a groove 23 formed inwardly from its surface, and the groove 23 is used to expand the temperature sensing area.

[0034] Preferably, the surface of the terminal 2 is parallel to the frame hole 15, and the wire can be inserted from the frame hole 15 and contact the plane of the terminal 2. Secondly, the surface of the terminal 2 is provided with a plurality of second protrusions 25, which extend outward from the surface of the terminal 2 to strengthen the connection with the wire.

[0035] Please see Figure 1 and Figure 5 One end of the spring sheet 3 is abutted against the top of the terminal 2, and the other end is bent around the central axis 14 and the tip extends to the plane of the terminal 2 to contact it. The end of the spring sheet 3 that is abutted against the top of the terminal 2 has a through hole 31 that passes through its upper and lower surfaces, and the through hole 31 is used to accommodate the first protrusion 21.

[0036] The spring sheet 3 further includes a connecting arm 32 . The connecting arm 32 is formed by extending outward from a side where the spring sheet 3 contacts the plane of the terminal 2 . The connecting arm 32 is a right-angled plate body that abuts against the movable handle 4 .

[0037] Please see Figure 1 and Figure 6 The movable handle 4 includes a central portion 41, a toggle portion 42 connected to the central portion 41, and a toggle switch 43. The central portion 41 is located in the outer plastic part 1 and has a connecting column 44. Both ends of the connecting column 44 are movably connected to the outer plastic part 1. The central portion 41 can rotate around the connecting column 44. One end of the toggle portion 42 is connected to the central portion 41, and the other end extends into the outer plastic part 1 to abut against the connecting arm 32. One end of the toggle switch 43 is connected to the central portion 41, and the other end extends out of the outer plastic part 1. Preferably, the end of the toggle switch 43 extending outward has a fixing through hole 45 running through the upper and lower surfaces thereof. After the toggle switch 43 is closed, a bolt can be used to pass through the fixing through hole 45 to fix the movable handle 4.

[0038] When the portable high-power connector of the utility model is used, the toggle switch 43 is pulled by external force, so that the toggle part 42 rotates around the connecting column 44, drives the connecting arm 32 to move upward, and the connecting arm 32 drives the spring sheet 3 to break away from the contact with the terminal 2, and the wire passes through the frame hole 15 into the outer plastic part 1, and the toggle switch 43 is released. The spring sheet 3 rebounds by its own elastic force, and its end presses the wire, so that the wire and the surface of the terminal 2 are tightly fitted.

[0039] The utility model is a portable high-power connector with the characteristics of convenience and high efficiency. By pulling the toggle switch with external force, the connecting arm is driven to move upward, and the connecting arm drives the spring piece to break away from the contact with the terminal. The wire passes through the frame hole and enters the outer plastic part. When the toggle switch is released, the spring piece rebounds by its own elastic force, and its end presses the wire, so that the wire is tightly fitted with the surface of the terminal, thereby improving the docking efficiency.

[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A portable high-power connector, characterized in that: It includes: An outer plastic part (1) has a cavity (13) formed inside, and the outer plastic part (1) has a frame hole (15) formed inwardly from its outer surface, and the frame hole (15) is connected to the cavity (13) for inserting a power line; A terminal (2) is arranged in the outer plastic part (1), and its surface is exposed in the frame hole (15); A spring piece (3) is located in the outer plastic part (1), and the spring piece (3) can extend into the frame hole (15) to contact the exposed surface of the terminal (2); The movable handle (4) is used to pull the spring sheet (3) so that the spring sheet (3) is deformed and separated from or contacts the surface of the terminal (2).

2. The portable high-power connector according to claim 1, characterized in that: The bottom of the terminal (2) passes through the outer plastic part (1) and is connected to other parts, and the top of the terminal (2) is bent to abut against the spring sheet (3).

3. The portable high-power connector according to claim 1, characterized in that: The top of the terminal (2) is provided with a protrusion (21), which is formed by protruding outward from the bent lower surface of the top of the terminal (2) and is used for docking with the spring sheet (3).

4. The portable high-power connector according to claim 3, characterized in that: One end of the spring sheet (3) is in contact with the top of the terminal (2), and the other end is extended to the plane of the terminal (2) to contact it. The end of the spring sheet (3) in contact with the top of the terminal (2) has a through hole (31) running through its upper and lower surfaces, and the through hole (31) is used to accommodate the protrusion (21).

5. The portable high-power connector according to claim 1, characterized in that: The top of the terminal (2) extends from the side to form a limiting portion (24), and the limiting portion (24) bends in the direction of the spring sheet (3) to limit the position of the spring sheet (3).

6. The portable high-power connector according to claim 1, characterized in that: The terminal (2) further comprises a temperature sensing portion (22), wherein the temperature sensing portion (22) extends outwardly from the surface of the terminal (2), penetrates the outer plastic part (1) and extends to the outside of the outer plastic part (1).

7. The portable high-power connector according to claim 6, characterized in that: The temperature sensing portion (22) has a groove (23) formed by being recessed inward from its surface, and the groove (23) is used to expand the temperature sensing area.

8. The portable high-power connector according to claim 1, characterized in that: The spring sheet (3) further comprises a connecting arm (32), the connecting arm (32) extending outward from a side of the spring sheet (3) in contact with the plane of the terminal (2), and abutting against the movable handle (4).

Citation Information

Patent Citations

  • Multi-interface high-power electric connector

    CN219760195U