Track inspection mechanism and monitoring device

By designing rolling components and limiting parts that adapt to the shape of the transmission line ring, the problem that existing inspection devices are difficult to move stably on the transmission line is solved, and the effect of stable movement and effective inspection on the transmission line is achieved.

CN222981115UActive Publication Date: 2025-06-13SANLI VIDEO FREQUENCY SCI & TECH SHENZHEN
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Patent Information

Application Number
CN202421846533.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-13
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing inspection equipment is difficult to move stably on the transmission line, cannot effectively perform inspection tasks, and laying linear tracks is expensive and difficult to implement.

Method used

A track inspection mechanism is designed, including a housing assembly, a limiting member and two sets of rolling components. The rolling assembly is composed of a roller and a waist roller. The limiting member, a roller and a waist roller form an annular storage part, which is adapted to the circular shape of the transmission line, reducing shaking and improving stability.

Benefits of technology

Through this design, the rail inspection agency can move stably on the transmission line, reduce shaking, improve operational stability, and achieve effective inspection tasks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a track inspection mechanism. The track inspection mechanism comprises a shell assembly, a limiting piece and two rolling assemblies. The two rolling assemblies are arranged on the two sides of the shell assembly in the moving direction correspondingly. The rolling assembly comprises a roller wheel and a waist-tightening roller wheel which are oppositely arranged in the vertical direction, and the waist-tightening roller wheel is arranged above the roller wheel; the limiting piece is arranged between the two rolling assemblies and arranged on the sides, away from the shell assembly, of the rolling assemblies. And the limiting piece, the roller and the waisted roller form an annular accommodating part along the cross section of the rolling direction, and the annular accommodating part is used for wrapping the power transmission line. Therefore, shaking in the moving process is reduced, the operation stability of the track inspection mechanism is improved, and the monitoring device can stably move on the power transmission line to execute an inspection task.
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Description

Technical Field

[0001] The utility model relates to the technical field of track monitoring, in particular to a track inspection mechanism and a monitoring device. Background Art

[0002] In the power transmission industry, there is a need to inspect power transmission lines. The power grid transmission lines are usually based on transmission towers, and cylindrical power transmission lines are erected between the transmission towers. Therefore, the inspection device usually needs to move on the power transmission line to perform the inspection task. However, the roller structure of the existing inspection device is difficult to walk stably on the power transmission line, and a stable picture cannot be obtained. If a linear track is laid between two transmission towers, it is difficult to implement due to the high cost. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a track inspection mechanism and a monitoring device, which can move stably on the power transmission line and perform the inspection task.

[0004] To solve the above technical problem, the technical solution adopted by the utility model is as follows:

[0005] A track inspection mechanism includes a housing assembly, a limiting member, and two sets of rolling assemblies; the two sets of rolling assemblies are respectively arranged on both sides of the housing assembly along the moving direction; each rolling assembly includes a roller and a waist-reducing roller which are oppositely arranged in the vertical direction, and the waist-reducing roller is arranged above the roller; the limiting member is arranged between the two sets of rolling assemblies and on the side of the rolling assembly away from the housing assembly; the cross-section of the limiting member, the roller, and the waist-reducing roller in the rolling direction forms an annular receiving portion for covering the power transmission line.

[0006] Further, a limiting annular piece is arranged on one side of the waist-reducing roller close to the housing assembly.

[0007] Further, each rolling assembly includes a steering mechanism, a driving motor, and a main shaft; the steering mechanism, the driving motor, and the main shaft are all arranged in the housing assembly; the driving motor and the main shaft are connected to the steering mechanism; the driving motor is in transmission connection with the main shaft; both ends of the main shaft penetrate through the housing assembly and are respectively connected to a waist-reducing roller.

[0008] Further, fixing columns and elastic members are arranged on the inner walls of the opposite sides of the housing assembly; the fixing columns are arranged between the two sets of steering mechanisms; one end of the elastic member is connected to the fixing column, and the other end of the elastic member is connected to a set of steering mechanisms.

[0009] Further, rolling lines are arranged on the rolling surface of the waist-reducing roller.

[0010] Furthermore, the rolling assembly also includes a support rod; one end of the support rod is connected to the shell assembly, and the other end of the support rod is connected to the roller.

[0011] Furthermore, it also includes a door frame and a support member; the support member is arranged on the shell assembly; the door frame is connected to the support member and is mounted on a side of the shell assembly away from the roller; the limit members are arranged on both sides of the door frame and face the shell assembly.

[0012] Furthermore, the housing assembly is provided with a fixing structure; the fixing structure is used to connect with an external device.

[0013] Furthermore, the housing assembly includes an upper shell and a lower shell that are detachably connected.

[0014] In order to solve the above technical problems, another technical solution adopted by the utility model is:

[0015] A track inspection monitoring device comprises a camera module and the above-mentioned track inspection mechanism; the camera module is provided with a mounting structure; the mounting structure is installed in cooperation with the fixed structure of the track inspection mechanism.

[0016] The beneficial effect of the utility model is that a rolling assembly is composed of a roller and a waisted roller, and the contact area between the waisted roller and the power transmission line can be increased based on the arc-shaped rolling surface of the waisted roller, and fit with the power transmission line. At the same time, a limiter is provided on the side of the rolling assembly away from the shell assembly, and the limiter, the roller and the waisted roller form an annular receiving portion in the cross-section along the rolling direction, so that the rolling structure of the track inspection mechanism is more adapted to the circular shape of the power transmission line, thereby reducing shaking during movement, improving the stability of the operation of the track inspection mechanism, and enabling the monitoring device to stably move on the power transmission line to perform inspection tasks. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural schematic diagram of a track inspection mechanism in an embodiment of the utility model;

[0018] Figure 2 It is a front view of a track inspection mechanism in an embodiment of the utility model;

[0019] Figure 3 A side view of a track inspection mechanism in an embodiment of the utility model;

[0020] Figure 4 A top view of a track inspection mechanism in an embodiment of the utility model;

[0021] Figure 5This is a schematic diagram of the internal structure of a track inspection mechanism in an embodiment of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of a track inspection and monitoring device in an embodiment of the utility model;

[0023] Description of labels:

[0024] 1. Shell assembly; 11. Upper shell; 12. Lower shell; 13. Fixed structure; 2. Limiting member;

[0025] 3. Rolling assembly; 31. Roller; 32. Waist roller; 33. Steering mechanism; 34. Drive motor; 35. Main shaft; 36. Support rod;

[0026] 4. Limiting ring plate; 5. Door frame; 6. Support member; 7. Fixed column; 8. Elastic member; 9. Camera module. DETAILED DESCRIPTION

[0027] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.

[0028] The contact surface between the roller structure of the existing inspection device and the transmission line is usually a plane, so that the roller cannot fit in the process of rolling contact with the transmission line track, so it is easy to shake. In order to solve the above technical problems, the utility model provides a track inspection mechanism and a monitoring device, which can stably move on the transmission line and perform inspection tasks. Specifically:

[0029] A track inspection mechanism comprises a shell assembly, a limiter and two groups of rolling assemblies; the two groups of rolling assemblies are respectively arranged on both sides of the shell assembly along the moving direction; the rolling assembly comprises rollers and waisted rollers arranged opposite to each other in the vertical direction, and the waisted rollers are arranged above the rollers; the limiter is arranged between the two groups of rolling assemblies and on the side of the rolling assembly away from the shell assembly; the cross-section of the limiter, roller and waisted roller along the rolling direction forms an annular receiving portion for covering a transmission line.

[0030] From the above description, it can be seen that the beneficial effect of the utility model is that: a rolling assembly is composed of a roller and a waisted roller, and the arc-shaped rolling surface of the waisted roller can increase the contact area between the waisted roller and the transmission line, and fit with the transmission line. At the same time, a limiter is provided on the side of the rolling assembly away from the shell assembly, and the limiter, the roller and the waisted roller form an annular receiving portion in the cross-section along the rolling direction, so that the rolling structure of the track inspection mechanism is more adapted to the circular shape of the transmission line, thereby reducing shaking during movement, improving the stability of the operation of the track inspection mechanism, and enabling the monitoring device to stably move on the transmission line to perform inspection tasks.

[0031] Further, a limiting annular piece is arranged on one side of the waist - shrinking roller close to the housing assembly.

[0032] As can be seen from the above description, by arranging a limiting annular piece on one side of the waist - shrinking roller close to the housing assembly, and clamping both sides of the power transmission line through the limiting annular piece and the limiting piece, the stability is improved.

[0033] Further, each of the rolling assemblies includes a steering mechanism, a driving motor, and a main shaft; the steering mechanism, the driving motor, and the main shaft are all arranged inside the housing assembly; the driving motor and the main shaft are connected to the steering mechanism; the driving motor is in transmission connection with the main shaft; both ends of the main shaft penetrate through the housing assembly and are respectively connected to one of the waist - shrinking rollers.

[0034] As can be seen from the above description, by arranging a steering mechanism, a driving motor, and a main shaft, the movement and steering control of the track inspection mechanism can be realized, which is more conducive to the movement of the track inspection mechanism on the power transmission line.

[0035] Further, fixing columns and elastic members are arranged on the inner walls of two opposite sides of the housing assembly; the fixing columns are arranged between two sets of the steering mechanisms; one end of the elastic member is connected to the fixing column, and the other end of the elastic member is connected to one set of the steering mechanisms.

[0036] As can be seen from the above description, by arranging fixing columns between two sets of steering mechanisms and connecting the two sets of steering mechanisms to the fixing columns through elastic members respectively, the stability of the track inspection mechanism during the steering process is improved.

[0037] Further, rolling patterns are arranged on the rolling surface of the waist - shrinking roller.

[0038] As can be seen from the above description, by arranging rolling patterns on the rolling surface of the waist - shrinking roller, the friction between the waist - shrinking roller and the power transmission line is increased, and the stability of the track inspection mechanism moving on the power transmission line is improved.

[0039] Further, the rolling assembly further includes a support rod; one end of the support rod is connected to the housing assembly, and the other end is connected to the roller.

[0040] As can be seen from the above description, the support rod is arranged to play a role in fixing the roller.

[0041] Further, it further includes a gantry and a support member; the support member is arranged on the housing assembly; the gantry is connected to the support member and is erected on one side of the housing assembly away from the roller; the limiting members are arranged on both sides of the gantry and face the housing assembly.

[0042] As can be seen from the above description, by providing the gantry and the support member, it is more conducive to the arrangement of the limit piece and reduce the interference between structures.

[0043] Furthermore, the housing assembly is provided with a fixing structure; the fixing structure is used for connecting with an external device.

[0044] As can be seen from the above description, by providing a fixing structure on the housing assembly, it is more convenient for the external device to be connected to the housing assembly, thereby realizing corresponding functions.

[0045] Furthermore, the housing assembly includes an upper shell and a lower shell that are detachably connected.

[0046] As can be seen from the above description, by forming the housing assembly from an upper shell and a lower shell that are detachably connected, it is more conducive to the installation and maintenance of internal structures such as the roller assembly.

[0047] Another embodiment of the present invention provides a track inspection and monitoring device, including a camera module and the above-mentioned track inspection mechanism; the camera module is provided with a mounting structure; the mounting structure is cooperatively mounted with the fixing structure of the track inspection mechanism.

[0048] As can be seen from the above description, by providing a mounting structure on the camera module and cooperatively mounting the mounting structure of the camera module with the fixing structure of the track inspection mechanism, the overall device realizes the function of inspecting on the power transmission line.

[0049] The track inspection mechanism and the monitoring device provided by the present invention can be applied to the scenario of inspecting power transmission lines. The following is illustrated by specific embodiments:

[0050] Embodiment 1

[0051] Please refer to Figures 1 to 3 , a track inspection mechanism, including a housing assembly 1, a limiting member 2, and two sets of rolling assemblies 3; the two sets of rolling assemblies 3 respectively serve as the front driving assembly and the rear driving assembly of the track inspection mechanism; the two sets of rolling assemblies 3 are respectively arranged on both sides of the housing assembly 1 along the moving direction; the rolling assembly 3 includes a roller 31 and a waist-reducing roller 32 that are oppositely arranged in the vertical direction, and the waist-reducing roller 32 is arranged above the roller 31; the limiting member 2 is arranged between the two sets of rolling assemblies 3 and on the side of the rolling assembly 3 away from the housing assembly 1; the cross-section of the limiting member 2, the roller 31, and the waist-reducing roller 32 in the rolling direction forms an annular receiving portion for wrapping the power transmission line; as Figure 2 shown, the annular receiving portion A is formed, and the power transmission line is arranged in the annular receiving portion A. The receiving portion can tightly wrap the outer wall of the power transmission line, making it more fitting with the power transmission line, avoiding shaking, and thus realizing the stability during operation.

[0052] A limiting annular piece 4 is arranged on one side of the waist - shrinking roller 32 close to the housing assembly 1. The two sides of the power transmission line are clamped by the limiting annular piece 4 and the limiting member 2, further improving the stability. At the same time, a rolling texture is arranged on the rolling surface of the waist - shrinking roller 32, and the friction force of the waist - shrinking roller 32 is increased by arranging the rolling texture.

[0053] The limiting member 2 is arranged on both sides of the housing assembly 1 through a gantry 5 and a support member 6. Specifically: The support member 6 is arranged on the housing assembly 1. For example, the support member 6 can be fixed on the outer walls of the opposite sides of the housing assembly 1 and extend out of the top of the housing assembly 1; The gantry 5 is connected to the support member 6 and is erected on one side of the housing assembly 1 away from the roller 31; The limiting member 2 is arranged on both sides of the gantry 5 and faces the housing assembly 1, that is, the gantry 5 covers the top of the housing assembly 1 and is fixedly connected to the support member 6. Two limiting pieces extend out from both sides of the gantry 5.

[0054] Please refer to Figure 4 , the housing assembly 1 is provided with a fixing structure 13; The fixing structure 13 is used for connecting with external equipment; Among them, the housing assembly 1 includes a detachable upper shell 11 and a lower shell 12. The housing assembly 1 includes multiple fixing columns and multiple shaft holes; Multiple fixing columns are arranged in the middle of the lower shell 12, and multiple shaft holes are respectively arranged on two opposite sides of the housing assembly 1 and are in an axisymmetric structure along the extending direction of the movement. The rolling assembly 3 further includes a support rod 36; One end of the support rod 36 is connected to the housing assembly 1, and the other end is connected to the roller 31; As Figure 4 shown, the support rod 36 is horizontally fixed on the outer bottom of the lower shell 12, the end of the support rod 36 extends out of the plane where the side wall of the lower shell 12 is located, and the roller 31 is sleeved on the end.

[0055] Please refer to Figure 5, each of the rolling components 3 includes a steering mechanism 33, a driving motor 34, and a main shaft 35; the steering mechanism 33, the driving motor 34, and the main shaft 35 are all arranged in the housing assembly 1, and the steering mechanism 33 is rotatably connected to the inner bottom of the lower housing 12; the driving motor 34 and the main shaft 35 are connected to the steering mechanism 33, that is, the driving motor 34 is fixed on the steering mechanism 33, and the main shaft 35 is connected to the steering mechanism 33 through a bearing; the driving motor 34 is drivingly connected to the main shaft 35; both ends of the main shaft 35 penetrate through the housing assembly 1 and are respectively connected to one of the waist-reducing rollers 32, that is, the main shaft 35 drives the gear on the main shaft 35 to rotate through the gear at the end of the driving motor 34, thereby driving the waist-reducing roller 32 to rotate. Wherein, fixing columns 7 and elastic members 8 are arranged on the inner walls of the opposite sides of the housing assembly 1; the fixing columns 7 are arranged between two groups of the steering mechanisms 33; one end of the elastic member 8 is connected to the fixing column 7, and the other end of the elastic member 8 is connected to one group of the steering mechanisms 33.

[0056] Embodiment 2

[0057] Please refer to Figure 6 , a track inspection and monitoring device, including a camera module 9 and a track inspection mechanism as described in Embodiment 1; the camera module 9 is provided with an installation structure; the installation structure is cooperatively installed with the fixing structure 13 of the track inspection mechanism. By combining the camera module 9 with the track inspection mechanism, the function of inspecting the transmission line is realized.

[0058] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. All equivalent transformations made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in related technical fields, are equally included in the patent protection scope of the present invention.

Claims

1. A track inspection mechanism, characterized in that: It includes a housing assembly, a stopper and two sets of rolling assemblies; The two groups of rolling components are respectively arranged on both sides of the housing component along the moving direction; The rolling assembly comprises a roller and a waist-tightening roller arranged opposite to each other in the vertical direction, and the waist-tightening roller is arranged above the roller; The limiting member is arranged between the two groups of the rolling assemblies and at a side of the rolling assembly away from the housing assembly; The cross section of the limiter, the roller and the waisted roller along the rolling direction forms an annular receiving portion for covering the power transmission line.

2. A track inspection mechanism according to claim 1, characterized in that: A limiting annular sheet is arranged on one side of the waist-tightening roller close to the shell assembly.

3. A track inspection mechanism according to claim 1, characterized in that: Each of the rolling assemblies comprises a steering mechanism, a drive motor and a main shaft; The steering mechanism, the driving motor and the main shaft are all arranged in the housing assembly; The driving motor and the main shaft are connected to the steering mechanism; The driving motor is drivingly connected to the main shaft; Both ends of the main shaft pass through the shell assembly and are respectively connected to one of the waist-tightening rollers.

4. A track inspection mechanism according to claim 3, characterized in that: The inner walls on two opposite sides of the housing assembly are provided with fixing columns and elastic members; The fixed column is arranged between the two sets of the steering mechanisms; One end of the elastic member is connected to the fixing column, and the other end of the elastic member is connected to a group of the steering mechanisms.

5. A track inspection mechanism according to claim 1, characterized in that: The rolling surface of the waist-tightening roller is provided with rolling textures.

6. A track inspection mechanism according to claim 1, characterized in that: The rolling assembly also includes a support rod; One end of the support rod is connected to the housing assembly, and the other end is connected to the roller.

7. A track inspection mechanism according to claim 1, characterized in that: It also includes a door frame and support members; The support member is disposed on the housing assembly; The door frame is connected to the support member and is mounted on a side of the housing assembly away from the roller; The limiting members are arranged on both sides of the door frame and face the shell assembly.

8. A track inspection mechanism according to claim 1, characterized in that: The housing assembly is provided with a fixing structure; The fixing structure is used for connecting with external equipment.

9. A track inspection mechanism according to claim 1, characterized in that: The housing assembly comprises an upper housing and a lower housing which are detachably connected.

10. A track inspection and monitoring device, characterized in that: It comprises a camera module and a track inspection mechanism as claimed in any one of claims 1 to 9; The camera module is provided with a mounting structure; The mounting structure is installed in cooperation with the fixed structure of the track inspection mechanism.