Single-point pressing jig mechanism
By designing a single-point pressing fixture mechanism, using the cooperation of the slide rail and the stabilizer rod, the poor process consistency problem of FPC plate pressing machine during the pressing process is solved, and the uniformity of pressing and quality of electronic products is improved.
Patent Information
- Application Number
- CN202421554863.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-03
AI Technical Summary
There is poor process consistency in the existing FPC board presses during the pressing process, resulting in uneven pressing and affecting the quality of electronic products.
A single-point pressing fixture mechanism is designed, including the upper mold and the lower mold. The upper mold is composed of a lower pressure plate, a positioning plate, a positioning guide rod, a through groove, a mounting base, a fixed slider and a pressure sensor. Through the cooperation of the slide rail and a stable rod, the stability of the upper mold and the lower mold during the pressing process is ensured.
By reducing the shaking of the pressing fixture, the relative standard deviation value between the upper mold and the lower mold is reduced, the pressing uniformity of the FPC plate is ensured and the quality of electronic products is improved.
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Figure CN222981776U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressing equipment, in particular to a single-point pressing fixture mechanism. Background Technique
[0002] With the continuous development of electronic technology, especially the high-speed development and wide application of large-scale and ultra-large-scale integrated circuits, the demand for FPC boards (flexible printed circuit boards) is also increasing. FPC boards almost appear in every kind of electronic device, and the electronic components inside various electronic devices are all embedded on FPC boards of different sizes. High-quality FPC boards are crucial for improving the quality of electronic products.
[0003] When processing existing FPC boards, different components need to be stacked and aligned in sequence, and then formed by a press at a certain temperature and pressure. When the press presses the FPC board, it is necessary to adjust the positional relationship between the pressure head and the FPC board to ensure that the pressure head can be directly opposite the pressing point of the FPC board when pressing the FPC board. However, even after the positional relationship between the pressure head and the pressing point of the FPC board is adjusted, there is still a problem of poor process consistency during the actual pressing process. Based on this, this solution provides a single-point pressing fixture mechanism to solve the above-mentioned problems. Content of the Utility Model
[0004] To solve the above technical problems, a single-point pressing fixture mechanism is provided, and this technical solution solves the problems raised in the above background technique.
[0005] To achieve the above objectives, the technical solution adopted by the utility model is as follows:
[0006] A single-point pressing fixture mechanism includes an upper mold and a lower mold. The upper mold is composed of a lower pressing plate and a positioning plate. A plurality of groups of positioning guide rods are slidably installed at the upper end of the lower pressing plate, and the other ends of the plurality of groups of positioning guide rods are fixedly connected to the positioning plate. A plurality of groups of through grooves are formed on the surface of the positioning plate, and a mounting seat and a fixed slider are arranged inside each through groove. One end of the mounting seat is slidably connected to the fixed slider, and the fixed slider is fixedly installed on the surface of the positioning plate through a fastening bolt. An upper mold pressing head is fixedly installed at one end of the mounting seat close to the positioning plate, and a pressure sensor is arranged at one end of the mounting seat close to the lower pressing plate, and the other end of the pressure sensor is fixedly connected to the lower pressing plate.
[0007] Preferably, a pair of handheld handles are symmetrically installed at the front end of the lower mold. A plurality of groups of lower mold pressing heads are arranged at the upper end of the lower mold, and lower mold positionings are arranged at the four corners of the upper end of the lower mold.
[0008] Preferably, a plurality of groups of buffer fixators are fixedly installed inside the positioning plate, and the plurality of groups of buffer fixators are evenly linearly arranged in three groups.
[0009] Preferably, one end of the mounting base is provided with a cavity, and the other end of the mounting base is fixedly connected with a slide rail.
[0010] Preferably, a chute is provided at one end of the fixed slider close to the slide rail, and the shape and size of the chute are both matched with the slide rail.
[0011] Preferably, a stabilizing rod is slidably mounted at one end of the mounting base close to the lower pressing plate, and the other end of the stabilizing rod is fixedly connected to the pressure sensor through an equal-height screw and is detachably connected.
[0012] Compared with the prior art, the present utility model provides a single-point pressing fixture mechanism, which has the following beneficial effects:
[0013] 1. In the present utility model, the upper die is provided with a slide rail and a stabilizing rod. Through the cooperation of the slide rail and the chute, the mounting base is slidably connected with the fixed slider. The chute plays a fixing role on the slide rail to prevent the slide rail from shaking during the working process. During the pressing process, the stabilizing rod is squeezed and abuts against the inner wall of the cavity of the mounting base, so that the stabilizing member plays a constraining role on the mounting base during the pressing process to prevent the mounting base from shaking during the working process. Furthermore, when the upper die and the lower die press the FPC board, the relative standard deviation value generated by the shaking of the pressing fixture can be reduced; at the same time, several groups of buffer fixators are arranged around the upper die head of the upper die. The buffer fixator is a device composed of a spring and a shock-absorbing material that can buffer impact and vibration structures. It can relieve impact and vibration, and at the same time can ensure the overall stability of the upper die assembly to reduce the relative standard deviation value generated by the shaking of the pressing fixture between the upper die and the lower die. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the overall structural schematic diagram of the present utility model;
[0015] Figure 2 is the structural schematic diagram of the upper die in the present utility model;
[0016] Figure 3 is the structural schematic diagram of the stable movement of the upper die head in the present utility model;
[0017] Figure 4 is the structural schematic diagram of the lower die in the present utility model.
[0018] The reference numerals in the drawings are:
[0019] 1. Upper mold; 101. Lower pressure plate; 102. Positioning plate; 2. Lower mold; 201. Handheld handle; 202. Lower mold pressing head; 3. Positioning guide rod; 4. Buffer fixator; 5. Mounting seat; 6. Upper mold pressing head; 501. Cavity; 502. Slide rail; 503. Stabilizing rod; 7. Fixed slider; 701. Chute; 8. Equal height screw; 9. Pressure sensor; 10. Lower mold positioning. Detailed implementation
[0020] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.
[0021] Refer to Figures 1-4 As shown, a single-point pressing fixture mechanism includes an upper mold 1 and a lower mold 2. The upper mold 1 is composed of a lower pressure plate 101 and a positioning plate 102. To ensure the position accuracy, the positioning plate 102 is added to assist the upper mold 1 in positioning. A plurality of groups of positioning guide rods 3 are slidably installed at the upper end of the lower pressure plate 101. The other ends of the plurality of groups of positioning guide rods 3 are fixedly connected to the positioning plate 102. A plurality of groups of through grooves are formed on the surface of the positioning plate 102, and a mounting seat 5 and a fixed slider 7 are arranged inside the through grooves. One end of the mounting seat 5 is slidably connected to the fixed slider 7. The fixed slider 7 is fixedly installed on the surface of the positioning plate 102 through a fastening bolt. An upper mold pressing head 6 is fixedly installed at one end of the mounting seat 5 close to the positioning plate 102. A pressure sensor 9 is arranged at one end of the mounting seat 5 close to the lower pressure plate 101. The other end of the pressure sensor 9 is fixedly connected to the lower pressure plate 101. When closing the mold, the upper mold 1 drives the lower pressure plate 101 to press down through a pressing mechanism. The positioning plate 102 is fixedly connected to the external frame, so that the lower pressure plate 101 presses against the inner wall of the cavity 501 through the stabilizing rod 503, and then drives the mounting seat 5 to drive the upper mold pressing head 6 to move towards the lower mold pressing head 202. At the same time, through the cooperation of the slide rail 502 and the chute 701, the mounting seat 5 is slidably connected to the fixed slider 7, and the chute 701 plays a role in fixing the slide rail 502 to prevent the slide rail 502 from shaking during the working process, so as to ensure that during the pressing process of the upper mold 1 and the lower mold 2 on the FPC board, the relative standard deviation value generated by the shaking of the pressing fixture between the upper mold 1 and the lower mold 2 can be reduced.
[0022] Specifically, in this embodiment, a pair of handheld handles 201 are symmetrically installed at the front end of the lower mold 2. A plurality of groups of lower mold pressing heads 202 are arranged at the upper end of the lower mold 2. Lower mold positionings 10 are arranged at the four corners of the upper end of the lower mold 2. To ensure the position accuracy, the lower mold positioning 10 is added to assist the lower mold 2 in positioning. At the same time, a pair of handheld handles 201 are provided to facilitate manual picking and placing of the lower mold. The handheld handles 201 are covered with an insulating and heat-insulating sleeve.
[0023] Specifically, in this embodiment, several groups of buffer fixators 4 are fixedly installed inside the positioning plate 102, and the several groups of buffer fixators 4 are evenly linearly arranged in three groups. The buffer fixator 4 is a device composed of a spring and a shock-absorbing material that can buffer impacts and vibrations. In addition to alleviating impacts and vibrations, it can also ensure the overall stability of the upper mold 1 assembly; to reduce the relative standard deviation value generated by the upper mold 1 and the lower mold 2 due to the shaking of the pressing fixture.
[0024] Specifically, in this embodiment, a cavity 501 is opened at one end of the mounting seat 5, and a slide rail 502 is fixedly connected to the other end of the mounting seat 5. During the pressing process, the stabilizing rod 503 is squeezed and abuts against the inner wall of the cavity 501 of the mounting seat 5, so that the stabilizing member 503 plays a constraining role on the mounting seat 5 during the pressing process, preventing the mounting seat 5 from shaking during the working process.
[0025] Specifically, in this embodiment, a chute 701 is opened at one end of the fixed slider 7 close to the slide rail 502, and the shape and size of the chute 701 are both matched with the slide rail 502. Through the cooperation of the slide rail 502 and the chute 701, the mounting seat 5 is slidably connected to the fixed slider 7, and the chute 701 plays a fixing role on the slide rail 502, preventing the slide rail 502 from shaking during the working process. The two cooperate with each other, so as to ensure that during the process of pressing the FPC board by the upper mold 1 and the lower mold 2, the relative standard deviation value generated by the upper mold 1 and the lower mold 2 due to the shaking of the pressing fixture can be reduced.
[0026] Specifically, in this embodiment, a stabilizing rod 503 is slidably installed at one end of the mounting seat 5 close to the lower pressing plate 101, and the other end of the stabilizing rod 503 is fixedly connected to the pressure sensor 9 through an equal-height screw 8, and the connection is detachable. The pressure sensor 9 can be any sensor that can achieve this function in the prior art without limitation. Through the setting of the pressure sensor 24, the pressure at the pressure receiving point of the FPC board is tested, and the pressure is uniformly adjusted according to the pressure value to ensure that the pressure at each pressing point on the FPC board is uniform and reduce the rejection rate.
[0027] The working principle of the present utility model is as follows: When the mold is closed, the upper mold 1 drives the lower pressure plate 101 to press down through the downward pressing mechanism. The positioning plate 102 is fixedly connected to the external frame, so that the lower pressure plate 101 presses against the inner wall of the cavity 501 through the stabilizing rod 503, and then drives the mounting seat 5 to drive the upper mold pressing head 6 to move towards the lower mold pressing head 202. At the same time, through the cooperation of the slide rail 502 and the chute 701, the mounting seat 5 is slidably connected to the fixed slider 7, and the chute 701 plays a role in fixing the slide rail 502 to prevent the slide rail 502 from shaking during the working process, thereby ensuring that during the pressing process of the upper mold 1 and the lower mold 2 on the FPC board, the relative standard deviation value caused by the shaking of the pressing fixture between the upper mold 1 and the lower mold 2 can be reduced; at the same time, several groups of buffer fixators 4 are arranged around the upper mold pressing head 6 of the upper mold 1. The buffer fixator 4 is a device composed of a spring and a damping material that can buffer impact and vibration. In addition to being able to relieve impact and vibration, it can also ensure the overall stability of the upper mold 1 assembly; to reduce the relative standard deviation value caused by the shaking of the pressing fixture between the upper mold 1 and the lower mold 2.
[0028] The device is also provided with a pressure sensor 9. Through the setting of the pressure sensor 24, the pressure at the pressure receiving points of the FPC board is tested, and the pressure is uniformly adjusted according to the pressure value to ensure that the pressure at each pressing point on the FPC board is uniform and reduce the rejection rate.
[0029] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A single-point pressing fixture mechanism, characterized in that: The invention comprises an upper mould (1) and a lower mould (2), wherein the upper mould (1) is composed of a lower pressing plate (101) and a positioning plate (102), a plurality of groups of positioning guide rods (3) are slidably mounted on the upper end of the lower pressing plate (101), the other ends of the plurality of groups of positioning guide rods (3) are fixedly connected to the positioning plate (102), a plurality of groups of through grooves are opened on the surface of the positioning plate (102), and a mounting seat (5) and a fixed slider (7) are arranged inside the through grooves, one end of the mounting seat (5) is slidably connected to the fixed slider (7), the fixed slider (7) is fixedly mounted on the surface of the positioning plate (102) by means of fastening bolts, an upper mould pressing head (6) is fixedly mounted on one end of the mounting seat (5) close to the positioning plate (102), a pressure sensor (9) is arranged on one end of the mounting seat (5) close to the lower pressing plate (101), and the other end of the pressure sensor (9) is fixedly connected to the lower pressing plate (101).
2. A single-point pressing fixture mechanism according to claim 1, characterized in that: A pair of hand-held handles (201) are symmetrically mounted at the front end of the lower mold (2), a plurality of groups of lower mold pressing heads (202) are arranged at the upper end of the lower mold (2), and lower mold positioning devices (10) are arranged at the four corners of the upper end of the lower mold (2).
3. The single-point pressing fixture mechanism according to claim 1, characterized in that: A plurality of groups of buffering fixtures (4) are fixedly installed inside the positioning plate (102), and the plurality of groups of buffering fixtures (4) are arranged in three groups in a uniform linear manner.
4. The single-point pressing fixture mechanism according to claim 1, characterized in that: A cavity (501) is provided at one end of the mounting seat (5), and a slide rail (502) is fixedly connected to the other end of the mounting seat (5).
5. The single-point pressing fixture mechanism according to claim 1, characterized in that: A slide groove (701) is provided at one end of the fixed sliding block (7) close to the slide rail (502), and the shape and size of the slide groove (701) are matched with those of the slide rail (502).
6. The single-point pressing fixture mechanism according to claim 1, characterized in that: A stabilizing rod (503) is slidably mounted on one end of the mounting seat (5) close to the lower pressure plate (101), and the other end of the stabilizing rod (503) is fixedly connected to the pressure sensor (9) via an equal height screw (8) and is detachably connected.