Control device, electric equipment and vehicle

Abstract

The utility model discloses a control device, electric equipment and a vehicle, the control device comprises a shell, a first motor controller, a second motor controller, a low-voltage control module and an OBC and DCDC integration module, the first motor controller is suitable for being connected with a generator of an electric drive assembly, and the second motor controller is suitable for being connected with a generator of an electric drive assembly. The second motor controller is suitable for being connected with a driving motor of an electric driving assembly, the low-voltage control module is used for controlling low-voltage components, and the OBC and DCDC integrated module comprises a vehicle-mounted charger assembly and a DC converter assembly, and the first motor controller, the second motor controller, the low-voltage control module and the OBC and DCDC integrated module are integrated in the same shell. According to the control device provided by the embodiment of the utility model, the integration level of the control device can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of electric control, and more specifically, to a control device, an electrical equipment and a vehicle. Background Art

[0002] In the related art, the structure of the hybrid power system itself is relatively complex, the layout space of the controller is limited, the layout difficulty is higher compared with the pure electric scheme, and the controller usually has a low integration level, lacks the integration of functions, and the layout space is not compact enough. Therefore, a new technical solution is needed to solve the above technical problems. Summary of the Utility Model

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, an object of the utility model is to provide a control device with a high integration level.

[0004] The utility model also provides an electrical equipment.

[0005] The utility model also provides a vehicle.

[0006] The control device according to an embodiment of the utility model includes: a housing, a first motor controller, a second motor controller, a low-voltage control module, and an integrated OBC and DCDC module. The first motor controller is adapted to be connected to the generator of the electric drive assembly, the second motor controller is adapted to be connected to the drive motor of the electric drive assembly, the low-voltage control module is used to control low-voltage components, and the integrated OBC and DCDC module includes an on-board charger assembly and a DC-DC converter assembly. Wherein, the first motor controller, the second motor controller, the low-voltage control module, and the integrated OBC and DCDC module are integrated in the same housing.

[0007] By integrating the low-voltage control module, the first motor controller, the second motor controller, and the integrated OBC and DCDC module in the housing, the integration level of the control device can be improved according to the control device of the embodiment of the utility model.

[0008] Optionally, the first motor controller includes a first circuit board, the second motor controller includes a second circuit board, the first circuit board and the second circuit board are arranged side by side in a first direction, and the first direction is parallel to the mounting surface of the first circuit board.

[0009] Optionally, the on-board charger assembly and the DC-DC converter assembly are arranged on a third circuit board, and the third circuit board is located on one side of the first circuit board and / or the second circuit board in a second direction, and the second direction forms an angle with the first direction.

[0010] Optionally, the low-voltage control module and the OBC and DCDC integrated module are respectively arranged on both sides of the first circuit board and the second circuit board along a second direction, and the second direction has an included angle with the first direction.

[0011] Optionally, a first shielding support plate and a second shielding support plate are arranged in the housing. The first shielding support plate and the second shielding support plate are arranged along the second direction to divide the housing into a first functional chamber, a second shielding chamber, and a third shielding chamber. The low-voltage control module is arranged in the first functional chamber, the first motor controller and the second motor controller are arranged in the second shielding chamber, and the OBC and DCDC integrated module is arranged in the third shielding chamber.

[0012] Optionally, it further includes: a capacitor module, which is arranged in the second shielding chamber and on one side of the first motor controller and the second motor controller in a third direction, and the third direction is perpendicular to the second direction.

[0013] Optionally, it further includes a partition wall, which is connected to the second shielding support plate. The partition wall divides the third shielding chamber into a first sub-chamber and a second sub-chamber. The OBC and DCDC integrated module is located in the first sub-chamber, and the second sub-chamber has an inductor module.

[0014] Optionally, the second shielding support plate includes a water channel structure, and the water channel structure is suitable for heat conduction to the first motor controller, the second motor controller, and / or the OBC and DCDC integrated module.

[0015] Optionally, it further includes a power distribution component, and the power distribution component and the first motor controller and the second motor controller are arranged in the same housing.

[0016] Optionally, the power distribution component is connected to the OBC and DCDC integrated module to distribute power to the OBC and DCDC integrated module; and / or, a power distribution plug is arranged on the housing, and the power distribution component is connected to the power distribution plug to distribute power to the vehicle-mounted module through the power distribution plug.

[0017] Optionally, a DC bus plug is arranged on the housing, and the DC bus plug is suitable for connecting to a battery pack. The control device further includes a filtering component arranged in the housing. The DC bus plug is connected to the filtering component, and the power distribution component is connected to the filtering component.

[0018] Optionally, it further includes a DC boost converter. The first motor controller includes a first circuit board, and the DC boost converter is arranged on the first circuit board.

[0019] According to one aspect of the present utility model, there is provided an electrical device, which includes the control device as described above.

[0020] According to one aspect of the present application, there is provided a vehicle. The vehicle includes the electrical device as described above.

[0021] According to one aspect of the present utility model, there is provided a housing. A cavity is provided inside the housing, a partition is provided inside the cavity, the partition divides the cavity into a first functional chamber and a second functional chamber, the first functional chamber is adapted to accommodate electromagnetic sensitive devices, the second functional chamber is adapted to accommodate strong interference devices, and the partition is suitable for electromagnetic shielding between the first functional chamber and the second functional chamber.

[0022] Optionally, the partition forms a water channel structure, and the water channel structure is adapted to perform heat exchange on at least one of the strong interference devices and the electromagnetic sensitive devices.

[0023] Optionally, the partition divides the second functional chamber into a second shielding chamber and a third shielding chamber.

[0024] Optionally, it includes a top cover, a body part, and a bottom cover. A cavity is formed inside the body part, the top cover is provided on the top of the body part, and the bottom cover is provided at the bottom of the body part.

[0025] Optionally, the partition includes a first shielding support plate and a second shielding support plate. The first shielding support plate and the second shielding support plate are located inside the cavity. The first functional chamber is located between the top cover and the first shielding support plate; the second shielding chamber is located between the first shielding support plate and the second shielding support plate, and the third shielding chamber is located between the second shielding support plate and the bottom cover.

[0026] Optionally, the partition further includes a retaining wall, the retaining wall is connected to the second shielding support plate, and the retaining wall divides the third shielding chamber into a first sub-chamber and a second sub-chamber.

[0027] Optionally, the second shielding support plate includes a water channel structure, and the water channel structure is adapted to conduct heat to the strong interference devices.

[0028] Optionally, the water channel structure is connected with a water inlet pipe and a water outlet pipe. The water inlet pipe and the water outlet pipe are respectively located on opposite sides of the housing, and the height from the water inlet pipe to the bottom of the housing is greater than the height from the water outlet pipe to the bottom of the housing.

[0029] Optionally, the water outlet pipe is connected with an exhaust pipe.

[0030] Optionally, at least one of the first shielding support plate and the second shielding support plate is detachably connected to the body portion.

[0031] According to one aspect of the present application, a control device is provided. The device includes an electromagnetic sensitive device, a strong interference device, and the housing as described above. The electromagnetic sensitive device is located in the first functional chamber, and the strong interference device is located in the second functional chamber.

[0032] Optionally, a heat conducting element is provided between at least one of the strong interference device and the electromagnetic sensitive device and the partition.

[0033] Optionally, the strong interference device includes at least one of a power semiconductor module, a power conversion module, and an inductor module, and the electromagnetic sensitive device includes a low-voltage control module.

[0034] According to one aspect of the present application, a control device is provided. The control device includes an electromagnetic sensitive device, a strong interference device, and the housing as described above. The strong interference device includes a power semiconductor module, a power conversion module, and an inductor module. The sensitive device includes a low-voltage control module. The low-voltage control module is located in the first functional chamber, the power semiconductor module is located in the second shielding chamber, the power conversion module is located in the first sub-chamber, and the inductor module is located in the second sub-chamber.

[0035] According to one aspect of the present application, an electrical equipment is provided. The equipment includes the control device as described above.

[0036] Optionally, an electric drive assembly is further included, and the control device is connected to the electric drive assembly.

[0037] Optionally, the control device is provided with a first terminal block, and the electric drive assembly is provided with a second terminal block, and the first terminal block and the second terminal block are electrically connected.

[0038] Optionally, a conductive component is provided between the first terminal block and the second terminal block.

[0039] Optionally, the conductive component has an annular structure, and the conductive component is arranged around the edges of the first terminal block and the second terminal block.

[0040] Optionally, elastic contacts are provided on the surface in the thickness direction of the conductive component.

[0041] According to one aspect of the present application, a vehicle is provided. The vehicle includes the electrical equipment as described above.

[0042] In an embodiment of the present application, the housing is provided with a cavity, and a partition is arranged in the cavity. The partition divides the cavity into a first functional chamber and a second functional chamber, and the partition is suitable for electromagnetic shielding between the first functional chamber and the second functional chamber. The first functional chamber is adapted to accommodate electromagnetic sensitive devices, and the second functional chamber is adapted to accommodate strong interference devices. In this way, the electromagnetic shielding of the strong interference devices can be effectively shielded, and the electromagnetic sensitive devices can be prevented from being affected by noise interference.

[0043] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model. Description of the Drawings

[0044] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0045] Figure 1 is a cross-sectional view of the housing according to an embodiment of the present application.

[0046] Figure 2 is an exploded view of the control device according to an embodiment of the present application.

[0047] Figure 3 is a perspective view of the control device according to an embodiment of the present application.

[0048] Figure 4 is a bottom view of the control device according to an embodiment of the present application.

[0049] Figure 5 is a left view of the control device according to an embodiment of the present application.

[0050] Figure 6 is a rear view of the control device according to an embodiment of the present application.

[0051] Figure 7 is a perspective view of the electrical equipment according to an embodiment of the present application.

[0052] Figure 8 is a schematic diagram of the conductive component according to an embodiment of the present application.

[0053] Figure 9 is an assembly diagram of the conductive component according to an embodiment of the present application.

[0054] Description of the Reference Numerals:

[0055] 100. Control device; 101. Top cover; 102. Power distribution cover plate; 103. Busbar cover plate; 104. Low-voltage control module; 105. First shielding support plate; 106. Power semiconductor module; 107. Boost copper bar assembly; 108. Current Hall sensor; 109. Power distribution assembly; 110. Filtering assembly; 111. DC bus plug-in; 112. Body part; 113. Three-phase wiring cover plate; 114. Inductance module; 115. First wiring seat; 116. Bottom cover; 117. Integrated module of OBC and DCDC; 118. Water outlet pipe; 119. AC charging plug-in; 120. DC plug; 121. Power distribution plug; 122. Capacitance module; 123. Exhaust pipe; 124. Water inlet pipe; 11. First shielding chamber; 12. Second shielding chamber; 13. First sub-chamber; 14. Second sub-chamber; 15. Water channel structure; 16. Baffle wall; 18. Conductive component; 19. Elastic contact; 20. Mounting hole; 200. Electric drive assembly. Detailed implementation manners

[0056] Various exemplary embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. It should be noted that: unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and values set forth in these embodiments do not limit the scope of the present utility model.

[0057] The following description of at least one exemplary embodiment is merely illustrative in nature and in no way serves as a limitation to the present utility model and its application or use.

[0058] Technologies and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies and devices should be regarded as part of the specification.

[0059] In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values.

[0060] It should be noted that: like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0061] According to an embodiment of the present application, a control device is provided, including: a housing, a first motor controller, a second motor controller, a low-voltage control module 104, and an integrated OBC and DCDC module 117. The first motor controller is adapted to be connected to a generator of an electric drive assembly, the second motor controller is adapted to be connected to a drive motor of the electric drive assembly, the low-voltage control module is used to control low-voltage components, and the integrated OBC and DCDC module 117 includes an on-board charger assembly and a DC-DC converter assembly. Among them, the first motor controller, the second motor controller, the low-voltage control module 104, and the integrated OBC and DCDC module 117 are integrated in the same housing.

[0062] For the control device according to the embodiment of the present application, by integrating the on-board charger assembly and the DC-DC converter assembly, and through the optimized design of the internal space of the control device, the low-voltage control module, the first motor controller, the second motor controller, and the integrated OBC and DCDC module are integrated in the same housing, which can improve the integration degree of the control device.

[0063] According to an embodiment of the present application, the first motor controller includes a first circuit board, the second motor controller includes a second circuit board, the first circuit board and the second circuit board are arranged side by side along a first direction, the first direction is parallel to the mounting surface of the first circuit board, and the low-voltage control module 104 can control the first circuit board and the second circuit board respectively, improving the structural compactness.

[0064] According to an embodiment of the present application, the on-board charger assembly and the DC-DC converter assembly are arranged on a third circuit board, and the third circuit board is located on one side of the first circuit board and / or the second circuit board in a second direction, and the second direction has an included angle with the first direction, thereby making the structure more compact and reasonably arranged.

[0065] According to an embodiment of the present application, the low-voltage control module 104 and the integrated OBC and DCDC module 117 are respectively arranged on both sides of the first circuit board and the second circuit board along the second direction, and the second direction has an included angle with the first direction, thereby making the structure more compact and reasonably arranged.

[0066] According to an embodiment of the present application, a first shielding support plate 105 and a second shielding support plate are provided in the housing. The first shielding support plate 105 and the second shielding support plate are arranged along the second direction to divide the housing into a first functional chamber, a second shielding chamber 12, and a third shielding chamber. The low-voltage control module is arranged in the first functional chamber, the first motor controller and the second motor controller are arranged in the second shielding chamber 12, and the integrated OBC and DCDC module 117 is arranged in the third shielding chamber.

[0067] By dividing the cavity inside the housing into multiple shielding chambers, the shielding chambers can effectively prevent the noise signals of strong interference sources from being conducted to the outside of the shielding chambers, and can also shield the noise signals outside the shielding chambers, with good electromagnetic compatibility, strong anti-interference ability and low external radiation. Moreover, through the optimized design of the components inside the control device, the internal structure of the entire control device is compact and the assembly is simple.

[0068] According to an embodiment of the present application, the control device further includes: a capacitor module 122, the capacitor module 122 is arranged in the second shielding chamber 12, and the capacitor module 122 is located on one side of the first motor controller and the second motor controller in the third direction, and the third direction is perpendicular to the second direction, thereby making the structure more compact and the layout reasonable.

[0069] According to an embodiment of the present application, the control device further includes a partition wall 16, the partition wall 16 is connected to the second shielding support plate, the partition wall 16 divides the third shielding chamber into a first sub-chamber 13 and a second sub-chamber 14, the OBC and DCDC integrated module 117 is located in the first sub-chamber 13, and the second sub-chamber 14 has an inductor module 114, thereby making the inductor module 114 and the OBC and DCDC integrated module 117 arranged side by side, the structure is more compact, and under the action of the partition wall 16, the interference between the inductor module 114 and the OBC and DCDC integrated module 117 can be reduced.

[0070] According to an embodiment of the present application, the second shielding support plate includes a water channel structure 15, and the water channel structure 15 is adapted to conduct heat to the first motor controller, the second motor controller and / or the OBC and DCDC integrated module (117).

[0071] The OBC and DCDC integrated module 117, the first motor controller and the second motor controller can share the water channel structure, the process is simple and reliable, the structure is compact, and the cost can also be reduced.

[0072] According to an embodiment of the present application, the control device further includes a power distribution component 109, and the power distribution component 109 and the first motor controller and the second motor controller are arranged in the same housing, thereby further improving the integration degree of the control device.

[0073] According to an embodiment of the present application, the power distribution component 109 is connected to the OBC and DCDC integrated module 117 to distribute power to the OBC and DCDC integrated module 117.

[0074] According to an embodiment of the present application, a power distribution plug 121 is provided on the housing, and the power distribution component 109 is connected to the power distribution plug 121 to distribute power to the vehicle-mounted module through the power distribution plug.

[0075] That is to say, the power distribution component 109 can distribute power to the OBC and DCDC, and also distribute power to the PTC and air conditioner through the power distribution plug-in 121. Among them, a fuse is assembled inside the power distribution component.

[0076] According to an embodiment of the present application, a DC bus plug-in 111 is provided on the housing. The DC bus plug-in 111 is adapted to be connected to the battery pack. The control device further includes a filtering component 110 provided inside the housing. The DC bus plug-in 111 is connected to the filtering component 110, and the power distribution component 109 is connected to the filtering component 110. The filtering component 110 can effectively prevent electromagnetic interference.

[0077] According to an embodiment of the present application, the control device further includes a DC boost converter. The first motor controller includes a first circuit board, and the DC boost converter is disposed on the first circuit board, thereby improving the integration degree of the control device.

[0078] According to an embodiment of the present application, a housing is provided. A cavity is provided inside the housing, and a partition is provided inside the cavity. The partition divides the cavity into a first functional chamber and a second functional chamber. The first functional chamber is adapted to accommodate electromagnetic sensitive devices, and the second functional chamber is adapted to accommodate strong interference devices. The partition is suitable for electromagnetic shielding between the first functional chamber and the second functional chamber.

[0079] As Figure 1 shown, the overall shape of the housing is a cuboid. At least one of the housing and the partition is made of metal. The metal material can effectively perform electromagnetic shielding, thereby attenuating the noise generated by the strong interference device. The metal material can be but is not limited to aluminum, copper, iron, nickel, etc. The metal material is not limited to the above embodiments, and those skilled in the art can set it according to actual needs.

[0080] The housing is prepared by means of casting, welding, riveting, etc. Of course, the shapes of the housing, the first functional chamber, and the second functional chamber are not limited herein, and those skilled in the art can set them according to actual needs.

[0081] In the embodiment of the present application, the housing is provided with a cavity, and a partition is provided inside the cavity. The partition divides the cavity into a first functional chamber and a second functional chamber, and the partition is suitable for electromagnetic shielding between the first functional chamber and the second functional chamber. The first functional chamber is adapted to accommodate electromagnetic sensitive devices, and the second functional chamber is adapted to accommodate strong interference devices. In this way, the electromagnetic shielding of the strong interference device can be effectively shielded, and the electromagnetic sensitive device can be avoided from being interfered by noise.

[0082] In one example, the partition divides the second functional chamber into a second shielding chamber 12 and a third shielding chamber.

[0083] AsFigure 1 As shown, the second shielding chamber and the third shielding chamber are respectively used to accommodate different strong interference devices. In this way, electromagnetic shielding is formed between the strong interference devices, which can avoid mutual interference between the strong interference devices.

[0084] In one example, the partition forms a water channel structure, and the water channel structure is adapted to perform heat exchange on at least one of the strong interference device and the electromagnetic sensitive device.

[0085] As Figure 1 shown, a water channel is provided inside the water channel structure 15. The water channel is used to circulate a heat exchange medium. The heat exchange medium is, for example, water, a phase change heat exchange material, etc. The heat exchange medium can perform heat exchange on at least one of the power semiconductor module 106, the power conversion module, and the inductor module 114. In this example, in addition to shielding noise signals, the partition can also play a role in heat exchange, so that there is no need to additionally provide a heat dissipation structure inside the cavity. This setting method further improves the space utilization rate inside the control device 100.

[0086] Of course, the specific setting method of the water channel structure 15 is not limited herein, and those skilled in the art can set it according to actual needs.

[0087] In one example, the second shielding support plate includes a water channel structure 15, and the water channel structure 15 is adapted to conduct heat on the strong interference device.

[0088] As Figure 1 shown, a water channel is formed inside the second shielding support plate. The water channel is used to pass through a heat exchange medium. In addition to shielding noise signals, the second shielding support plate can also play a role in heat exchange, so that there is no need to additionally provide a heat dissipation structure inside the cavity. This setting method further improves the space utilization rate inside the control device 100.

[0089] In one example, the water channel structure 15 is connected to a water inlet pipe 124 and a water outlet pipe 118. The water inlet pipe 124 and the water outlet pipe 118 are respectively located on opposite sides of the housing, and the height of the water inlet pipe 124 from the bottom of the housing is greater than the height of the water outlet pipe 118 from the bottom of the housing.

[0090] As Figure 2 、 Figure 3 and Figure 6As shown, the overall housing is in a cuboid structure. The inlet pipe 124 and the outlet pipe 118 are respectively arranged on opposite sides of the main body part 112. Both the inlet pipe 124 and the outlet pipe 118 include elbow pipes, and their mouths are arranged downward. The inlet pipe 124 and the outlet pipe 118 are respectively connected to the vehicle's cooling system. In this example, the height from the inlet pipe 124 to the bottom of the housing is greater than the height from the outlet pipe 118 to the bottom of the housing. The heat exchange medium entering the water channel structure 15 of the cooling system adopts the way of high inlet and low outlet. This setting method can effectively exhaust the water channel structure 15, thus effectively avoiding the formation of air resistance in the water channel structure 15 and avoiding the decrease in the flow rate of the heat exchange medium in the water channel structure 15 due to air resistance.

[0091] In one example, an exhaust pipe 123 is connected to the outlet pipe 118.

[0092] As Figure 2 、 Figure 3 and Figure 6 shown, the outlet pipe 118 includes an elbow pipe. The elbow pipe bends downward. An exhaust pipe 123 is arranged on the upper side of the elbow pipe. For example, an exhaust valve is arranged on the exhaust pipe 123. When the heat exchange medium flows out from the outlet pipe 118, air resistance is likely to form on the upper side inside the outlet pipe 118, especially on the upper side inside the elbow pipe, thus causing the flow rate of the heat exchange medium in the water channel structure 15 to decrease. By arranging the exhaust pipe 123, the gas on the upper side inside the outlet pipe 118 can be effectively discharged, thus avoiding the formation of air resistance at this place and increasing the flow rate of the heat exchange medium.

[0093] In one example, the housing includes a top cover 101, a main body part 112 and a bottom cover 116. A cavity is formed inside the main body part 112. The top cover 101 is covered on the top of the main body part 112, and the bottom cover 116 is arranged at the bottom of the main body part 112.

[0094] As Figure 1 、 Figure 2 shown, the main body part includes a plurality of side walls. The plurality of side walls are sequentially connected end to end to form a hollow structure with open top and bottom. The top cover 101 and the bottom cover 116 are respectively fixed to the top and bottom of the main body part 112 by means of bolt connection, snap connection, riveting, etc. Those skilled in the art can set the specific structures of the top cover 101, the main body part 112 and the bottom cover 116 according to actual needs.

[0095] In one example, the partition includes a first shielding support plate 105 and a second shielding support plate. The first shielding support plate 105 and the second shielding support plate are located inside the cavity. The first functional chamber is located between the top cover 101 and the first shielding support plate 105. The second shielding chamber 12 is located between the first shielding support plate 105 and the second shielding support plate. The third shielding chamber is located between the second shielding support plate and the bottom cover 116.

[0096] As Figure 1 , Figure 2 shown, the top cover 101, the first shielding support plate 105, the second shielding support plate, and the bottom cover 116 are arranged in sequence from top to bottom along the height direction of the housing. The first functional chamber includes a first shielding chamber 11. A first shielding chamber 11 is formed between the top cover 101 and the first shielding support plate 105. The low-voltage control module 104 is fixed on the first shielding support plate 105 by means of bolt connection, clamping, riveting, etc. A second shielding chamber 12 is formed between the first shielding support plate 105 and the second shielding support plate. The power semiconductor module 106 is fixed on the second shielding support plate or the body portion 112 by means of bolt connection, clamping, riveting, etc. The first sub-chamber 13 is located between the second shielding support plate and the bottom cover 116. The power conversion module is fixed on the second shielding support plate or the body portion 112 by means of bolt connection, clamping, riveting, etc. In this example, the first shielding chamber 11, the second shielding chamber 12, and the first sub-chamber 13 are stacked, and this arrangement can make full use of the space inside the cavity.

[0097] In addition, the power conversion module is shielded by the first shielding support plate 105 and the second shielding support plate, which can more effectively prevent the low-voltage control module 104 from being interfered by noise signals.

[0098] Of course, the arrangement of the three shielding chambers is not limited to the above embodiments, and those skilled in the art can set it according to actual needs.

[0099] In one example, the partition further includes a retaining wall 16. The retaining wall 16 is connected to the second shielding support plate, and the retaining wall 16 divides the third shielding chamber into a first sub-chamber 13 and a second sub-chamber 14.

[0100] As Figure 1As shown, the retaining wall 16 is formed by extending downward from the second shielding support plate. The retaining wall 16 divides the space between the second shielding support plate and the bottom cover 116 into a first sub-chamber 13 and a second sub-chamber 14. The inductor module 114 is located in the second sub-chamber 14. The inductor module 114 is fixed to the second shielding support plate or the body portion 112 by means such as bolt connection, snap connection, riveting, etc. In this example, the retaining wall 16 can effectively shield the noise signal of the inductor module 114. In addition, the inductor module 114 is shielded by the first shielding support plate 105 and the second shielding support plate, which can more effectively prevent the low-voltage control module 104 from being interfered by noise signals.

[0101] Of course, the setting manner of the four shielding chambers is not limited to the above embodiments, and those skilled in the art can set it according to actual needs.

[0102] Optionally, the retaining wall 16 and the second shielding support plate are integrally formed.

[0103] For example, the retaining wall 16 and the second shielding support plate are integrally formed by casting, which makes the connection between the two easy and has high connection strength.

[0104] Of course, the retaining wall 16 and the second shielding support plate can also be fixed together by means such as bolt connection, snap connection, welding, riveting, etc.

[0105] In one example, at least one of the first shielding support plate 105 and the second shielding support plate is detachably connected to the body portion 112.

[0106] As Figure 2 shown, the first shielding support plate 105 is detachably connected to the body portion 112. This setting manner facilitates the installation and replacement of each component in the cavity. For example, before the first shielding support plate 105 is installed into the cavity, the low-voltage control module 104 is first fixed to the first shielding support plate 105, for example, the two are fixed together by means such as bolt connection, snap connection, riveting, etc., so as to form an integral structure. Then, this integral structure is fixed into the cavity. In this way, it can effectively avoid the difficulty in connecting the first shielding support plate 105 and the low-voltage control module 104 due to the narrow space in the cavity.

[0107] In addition, when it is necessary to replace components, especially the components near the bottom of the body portion 112, the first shielding support plate 105 and / or the second shielding support plate can be removed first, which can provide an operating space for the installation of components.

[0108] Of course, the specific structures and installation manners of the first shielding support plate 105 and the second shielding support plate are not limited to the above embodiments, and those skilled in the art can set them according to actual needs.

[0109] According to another embodiment of the present application, a control device 100 is provided. The control device 100 includes an electromagnetic sensitive device, a strong interference device, and the housing described in the present application. The electromagnetic sensitive device is located in the first functional chamber, and the strong interference device is located in the second functional chamber.

[0110] As Figures 1 to 6 shown, the electromagnetic sensitive device includes a low-voltage control module 104. The strong interference device includes a power semiconductor module 106, a power conversion module, and an inductor module 114. The low-voltage control module 104, the power semiconductor module 106, the power conversion module, and the inductor module 114 are connected. A cavity is provided in the housing, and a partition is provided in the cavity. The partition divides the cavity into a first shielding chamber 11, a second shielding chamber 12, a first sub-chamber 13, and a second sub-chamber 14. The low-voltage control module 104 is located in the first shielding chamber 11, the power semiconductor module 106 is located in the second shielding chamber 12, the power conversion module is located in the first sub-chamber 13, and the inductor module 114 is located in the second sub-chamber 14.

[0111] As Figure 1 shown, the control device 100 may be, but is not limited to, used to control the electric drive assembly 200 of a vehicle. The low-voltage control module 104 is used to control low-voltage components. The low-voltage control module 104 is easily interfered by noise signals. The power semiconductor module 106 is used for circuit control. The power conversion module is used for power conversion. The inductor module 114 is used to attenuate electromagnetic interference. The power semiconductor module 106, the power conversion module, and the inductor module 114 are all strong interference sources. For example, they can generate high-voltage noise, and the high-voltage noise can be coupled to the low-voltage control module 104, thereby interfering with the low-voltage control module 104. The strong interference sources will not only interfere with the low-voltage control module 104, but also interfere with each other among the strong interference sources. In the embodiment of the present application, the partition divides the cavity in the housing into multiple shielding chambers. The shielding chambers can effectively prevent the noise signals of the strong interference sources from being conducted to the outside of the shielding chambers, and can also shield the noise signals outside the shielding chambers.

[0112] As Figure 1 、 Figure 2As shown, the control device 100 further includes a low-voltage control module 104, a first shielding support plate 105, a power semiconductor module 106, a boost copper bar assembly 107, a current Hall sensor 108, a power distribution assembly 109, a filtering assembly 110, a capacitor module 122, a DC bus plug-in 111, a power distribution plug-in 121, a DC plug-in 120, an AC charging plug-in 119, a three-phase wiring cover plate 113, an inductor module 114, a water inlet pipe 124, a water outlet pipe 118, a power conversion module, a first wire socket, etc. Among them, the power semiconductor module 106 includes a first motor controller, a second motor controller, a first circuit board, and a second circuit board. The first circuit board is used to install the first motor controller. The second circuit board is used to install the second motor controller. The power conversion module includes an OBC and DCDC integrated module 117. The OBC and DCDC integrated module 117 integrates the OBC module and DCDC together for easy installation. This method improves the space utilization rate inside the cavity.

[0113] As Figures 2 to 6 shown, the DC bus plug-in 111 is adapted to be connected to the battery pack. The DC bus plug-in 111 is connected to the filtering assembly 110, and the filtering assembly 110 can effectively filter electromagnetic interference. The boost copper bar assembly 107 is respectively connected to the inductor module 114, the first motor controller, and the capacitor module 122. The inductor module 114 and the capacitor module 122 are used for filtering. The capacitor module 122 is respectively connected to the first motor controller and the second motor controller. The first motor controller is adapted to be connected to the generator of the electric drive assembly 200. The second motor controller is adapted to be connected to the drive motor of the electric drive assembly 200. The low-voltage control module 104 controls the first motor controller and the second motor controller respectively. The power distribution assembly 109 is connected to the filtering assembly 110. Among them, a fuse is assembled inside the power distribution assembly 109. The power distribution assembly 109 can distribute power to the OBC and DCDC integrated module 117, and can also distribute power to the PTC module, vehicle air conditioner, etc. through the power distribution plug-in 121. A power distribution observation port and a bus observation port are provided on the top cover 101. A power distribution cover plate 102 is installed on the power distribution observation port. A bus cover plate 103 is installed on the bus observation port. The power distribution cover plate 102 is disposed opposite to the power distribution assembly. A three-phase observation port is provided in the body portion 112. The three-phase observation port is used to observe the three-phase wiring of the first wiring socket 115. A three-phase wiring cover plate 113 is installed on the three-phase observation port. The first wiring socket 115 is used to be connected to the second wiring socket of the electric drive assembly 200. The power distribution plug-in 121, the DC plug-in 120, and the AC charging plug-in 119 are respectively used to supply power to different external devices.

[0114] In the embodiment of the present application, the control device 100 can effectively avoid the mutual interference between the low-voltage control module 104, the power semiconductor module 106, the power conversion module, and the inductor module 114, making the control signal of the control device 100 more accurate.

[0115] In one example, a heat-conducting element is disposed between at least one of the strong interference device and the electromagnetic sensitive device and the partition board.

[0116] For example, a heat-conducting element is disposed between at least one of the power semiconductor module 106, the power conversion module, and the inductor module 114 and the water channel structure 15. The heat-conducting element includes heat-conducting silica gel, heat-conducting silicone grease, etc. The heat-conducting element can effectively improve the heat exchange speed between the power semiconductor module 106, the power conversion module, the inductor module 114 and the heat-conducting element, so as to be able to dissipate heat from the power semiconductor module 106, the power conversion module, and the inductor module 114 more effectively.

[0117] Preferably, the power semiconductor module 106, the power conversion module, and the inductor module 114 share the water channel structure 15, thereby improving the heat exchange efficiency of the three modules.

[0118] Of course, the heat-conducting element is not limited to the above embodiments, and those skilled in the art can set it according to actual needs.

[0119] According to another embodiment of the present application, an electrical equipment is provided. The electrical equipment includes the control device 100 described in the present application.

[0120] The electrical equipment can be, but is not limited to, the power system of a vehicle. This electrical equipment has the characteristics of accurate control signals and a compact structure.

[0121] In one example, the electrical equipment further includes an electric drive assembly 200, and the control device 100 is connected to the electric drive assembly 200.

[0122] As Figure 7 shown, the electric drive assembly 200 is used to output power outward. The control device 100 can control the power supply of the electric drive assembly 200. This electrical equipment integrates a control device and an electric drive assembly. When assembling with other devices, the electrical equipment is connected to other devices as a whole, saving the installation process.

[0123] In one example, the control device 100 is provided with a first terminal block 115, the electric drive assembly is provided with a second terminal block, and the first terminal block 115 and the second terminal block are electrically connected.

[0124] As Figure 7 shown in A, the first terminal block 115 of the control device 100 is connected to the second terminal block of the electric drive assembly 200. The first terminal block 115 and the second terminal block are connected in a plug-in manner. Of course, the connection manner between the two is not limited to this, and those skilled in the art can set it according to actual needs.

[0125] In one example, a conductive component 18 is provided between the first terminal block 115 and the second terminal block.

[0126] For example, there is a gap at the connection between the first terminal block 115 and the second terminal block. The electromagnetic radiation between the first terminal block 115 and the second terminal block is conducted outward through this gap. In this example, as Figure 9 shown, the conductive component 18 is provided at the gap between the two. Preferably, the conductive component 18 is in contact with the housing, and the two together form an electromagnetic shielding effect. The conductive component 18 can effectively shield the electromagnetic radiation between the first terminal block 115 and the second terminal block.

[0127] Optionally, the material of the conductive component 18 is a material such as metal, conductive ceramic, carbon fiber, etc. Those skilled in the art can select according to actual needs.

[0128] In one example, the conductive component 18 has an annular structure, and the conductive component 18 is arranged around the edges of the first terminal block 115 and the second terminal block.

[0129] As Figure 8 , Figure 9 shown, the overall shape of the conductive component 18 is a racetrack-shaped annular structure. The conductive component 18 is mounted on the housing. For example, the conductive component 18 is provided with mounting holes 20, and bolts pass through the mounting holes 20 to fix the conductive component 18 to the housing. The conductive component 18 is arranged around the edge of the first socket, so as to be able to fill the gap between the first socket and the second socket. The annular conductive component 18 can effectively shield the electromagnetic interference conducted outward through the gap between the first terminal block 115 and the second terminal block.

[0130] Optionally, the conductive component 18 can also be a rectangular ring, a circular ring, an elliptical ring, a triangular ring, etc.

[0131] Of course, the shape of the conductive component 18 is not limited to the above embodiments, and those skilled in the art can set it according to actual needs.

[0132] In one example, elastic contacts 19 are provided on the surface in the thickness direction of the conductive component 18.

[0133] As Figure 9 shown, the elastic contacts 19 are protruding structures or elastic pieces protruding from the surface in the thickness direction of the conductive component 18. For example, a plurality of elastic contacts 19 are provided. The elastic contacts 19 are made of conductive materials. The elastic contacts 19 can effectively contact the edges of the first terminal block 115 and the second terminal block, so that the electromagnetic shielding effect of the conductive component 18 is better.

[0134] According to the fourth embodiment of the present application, a vehicle is provided. The vehicle includes the electrical equipment described in the present application.

[0135] The vehicle has the characteristic of stable control signals.

[0136] In the above embodiments, the differences between the embodiments are mainly described. As long as the different optimization features between the embodiments are not contradictory, they can be combined to form a better embodiment. Considering the simplicity of the text, it will not be elaborated here.

[0137] Although some specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are only for illustration and not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A control device, characterized in that: include: The housing comprises a first motor controller, a second motor controller, a low voltage control module and an OBC and DCDC integrated module, wherein the first motor controller is suitable for connecting to a generator of an electric drive assembly, the second motor controller is suitable for connecting to a drive motor of an electric drive assembly, the low voltage control module is used to control low voltage components, and the OBC and DCDC integrated module includes an on-board charger component and a DC converter component. Wherein, the first motor controller, the second motor controller, the low voltage control module and the OBC and DCDC integrated module are integrated in the same housing.

2. The control device according to claim 1, characterized in that: The first motor controller includes a first circuit board, and the second motor controller includes a second circuit board. The first circuit board and the second circuit board are arranged side by side along a first direction, and the first direction is parallel to a mounting surface of the first circuit board.

3. The control device according to claim 2, characterized in that: The on-board charger component and the DC converter component are arranged on a third circuit board. The third circuit board is located on one side of the first circuit board and / or the second circuit board in a second direction, and the second direction has an angle with the first direction.

4. The control device according to claim 2, characterized in that: The low voltage control module and the OBC and DCDC integrated module are respectively arranged on both sides of the first circuit board and the second circuit board along a second direction, and the second direction has an angle with the first direction.

5. The control device according to claim 1, characterized in that: A first shielding support plate and a second shielding support plate are provided in the shell, and the first shielding support plate and the second shielding support plate are arranged along the second direction to separate the shell into a first functional chamber, a second shielding chamber and a third shielding chamber, the low-voltage control module is arranged in the first functional chamber, the first motor controller and the second motor controller are arranged in the second shielding chamber, and the OBC and DCDC integrated module is arranged in the third shielding chamber.

6. The control device according to claim 5, characterized in that: Also includes: A capacitor module is disposed in the second shielding chamber and is located on one side of the first motor controller and the second motor controller in a third direction, and the third direction is perpendicular to the second direction.

7. The control device according to claim 5, characterized in that: It also includes a barrier wall, which is connected to the second shielding support plate, and the barrier wall separates the third shielding chamber into a first sub-chamber and a second sub-chamber. The OBC and DCDC integrated module is located in the first sub-chamber, and the second sub-chamber has an inductor module.

8. The control device according to claim 5, characterized in that: The second shielding support plate includes a water channel structure, and the water channel structure is suitable for conducting heat to the first motor controller, the second motor controller and / or the OBC and DCDC integrated module.

9. The control device according to claim 1, characterized in that: It also includes a power distribution component, which is arranged in the same housing as the first motor controller and the second motor controller.

10. The control device according to claim 9, characterized in that: The power distribution component is connected to the OBC and DCDC integrated module to distribute power to the OBC and DCDC integrated module; and / or, The housing is provided with a power distribution plug-in, and the power distribution assembly is connected to the power distribution plug-in to distribute power to the vehicle-mounted module through the power distribution plug-in.

11. The control device according to claim 9, characterized in that: The shell is provided with a DC bus plug-in, and the DC bus plug-in is suitable for connecting to a battery pack. The control device also includes a filter component arranged in the shell, the DC bus plug-in is connected to the filter component, and the power distribution component is connected to the filter component.

12. The control device according to claim 1, characterized in that: It also includes a DC boost converter. The first motor controller includes a first circuit board. The DC boost converter is arranged on the first circuit board.

13. An electrical equipment, characterized in that: Comprising a control device according to any one of claims 1 to 12.

14. A vehicle, characterized in that: Comprising the electrical equipment according to claim 13.

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