Tea deblocking equipment
By designing tea deblocking equipment containing broken parts and dry parts, the problems of poor deblocking effect and long time of existing equipment are solved, and the effect of efficient deblocking and preventing re-caking is achieved, which significantly improves the practicality of the equipment.
Patent Information
- Application Number
- CN202422254731.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing tea deblocking equipment has poor deblocking effect, and the deblocking time is long. The juice after deblocking can easily cause the tea to clump again, which is insufficient practicality.
A tea deblocking equipment is designed, including processing boxes, breaking parts and drying parts. The tea leaves are broken and impacted multiple times by combining the stirring shaft, blades, pull rods, breaking plates and thorns by using centrifugal force and stirring actions to improve the efficiency of deblocking. The drying parts dry and vent the tea leaves through a heating box and an air intake fan to prevent re-caking.
It improves the efficiency and effect of tea deblocking, shortens the blocking time, prevents tea from agglomerating again, and significantly improves the practicality and efficiency of the equipment.
Smart Images
Figure CN222982389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a tea lump-breaking device. Background Technique
[0002] Tea is made from the buds and leaves of tea trees and is a drink that can be directly brewed and consumed. Together with coffee and cocoa, it is known as one of the three major non-alcoholic beverages in the world and has the reputation of the king of world beverages. During tea processing, after rolling, the tea leaves will leach out tea juice under pressure and stick together to form lumps, which need to be broken up before entering the next processing step.
[0003] The existing patent CN220897837U discloses a tea lump-breaking device, which includes a tank body and a lump-breaking assembly. The lump-breaking assembly includes a top plate, a shaft rod, a clamping block, a movable sleeve, a spring, a pressing roller and a driving member. The top plate is fixedly connected to the tank body and is located at the top of the tank body. The shaft rod penetrates through the top plate and is rotatably connected to the top plate. The clamping block is sleeved outside the shaft rod and is fixedly connected to the shaft rod and is located inside the tank body. The movable sleeve is slidably connected to the shaft rod and is located at one end of the shaft rod close to the clamping block. The spring is sleeved outside the shaft rod and is located between the clamping block and the movable sleeve. The pressing roller is installed on the movable sleeve, and the driving member drives the shaft rod to rotate, solving the problem that in the prior art, since the stirring of the scattered leaves is used to stir and break up the tea lumps, the tea leaves are easily crushed during the stirring process, thus affecting the quality of the tea.
[0004] Based on the retrieval of the above patent and the combination with the lump-breaking devices in the prior art, it is found that when the above-mentioned lump-breaking device is in use, although it can break up the tea leaves, the lump-breaking effect on the tea leaves is relatively poor, the time required for tea leaf lump-breaking is relatively long, and the juice after tea leaf lump-breaking is likely to cause the tea leaves to clump again, resulting in insufficient practicality. Content of the Utility Model
[0005] The purpose of the utility model is to provide a tea lump-breaking device to solve the problem that in the prior art lump-breaking device, although it can break up the tea leaves, the lump-breaking effect on the tea leaves is relatively poor, the time required for tea leaf lump-breaking is relatively long, and the juice after tea leaf lump-breaking is likely to cause the tea leaves to clump again, resulting in insufficient practicality as mentioned in the above background technique.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A tea block-breaking device, including a processing box, a dispersing component for breaking tea blocks, and a drying component for preventing tea from caking. The dispersing component includes a stirring shaft connected to the top of the processing box, blades fixedly connected to the outer side of the stirring shaft, pulling grooves opened on one side of the blades, pull rods arranged in the pulling grooves, dispersing plates fixedly connected to one end of the pull rods, first springs fixedly connected to the other end of the pull rods, barbs fixedly connected to one side of the dispersing plates, driven gears fixedly connected to the outer side of the stirring shaft, main gears connected to one side of the driven gears, drive shafts fixedly connected to the main gears, and first motors fixedly connected to the tops of the drive shafts. The main gears are meshed with the driven gears. The drive shaft and the stirring shaft are both rotationally connected to the processing box, and the pull rods are slidably connected to the pulling grooves.
[0007] Preferably, the drying component includes a drying box fixedly connected to the bottom of the processing box, heating boxes respectively fixedly connected to both sides of the inner bottom of the drying box, heating wires fixedly connected to the inner walls of the heating boxes, air intake fans fixedly connected to the inner bottoms of the heating boxes, a placing plate arranged in the drying box, a plurality of ventilation openings evenly arranged and opened on the top of the placing plate, a second motor fixedly connected to the inner wall of the drying box, a rotating shaft fixedly connected to the output end of the second motor, cams fixedly connected to the outer side of the rotating shaft, and an elastic component for resetting the placing plate. The rotating shaft is rotationally connected to the inner wall of the drying box.
[0008] Preferably, a plurality of support rods arranged in a circular pattern are fixedly connected to the outer side of the lower part of the stirring shaft, and a scraping plate is fixedly connected to one end of each support rod. The scraping plate is in contact with the inner wall of the processing box.
[0009] Preferably, limiting grooves are respectively opened on both sides in the pulling grooves, limiting blocks are slidably connected in the limiting grooves, and the limiting blocks are fixedly connected to the pull rods.
[0010] Preferably, a feeding hopper is fixedly connected to the top of the processing box, and a control valve is installed at the bottom of the processing box.
[0011] Preferably, the elastic component includes sliding grooves respectively opened on both sides in the drying box, sliders arranged in the sliding grooves, and second springs fixedly connected to the tops of the sliders. The sliders are fixedly connected to the placing plate.
[0012] Preferably, a discharge port is opened on the front of the drying box, a box door is hinge-connected in the discharge port, a support is fixedly connected to the back of the drying box, and a cylinder is installed on the support. A discharge plate is fixedly connected to the output end of the cylinder.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. By setting up a processing box and a dispersing component, the first motor can control the rotation of the main gear, which in turn enables the rotation of the driven gear and the stirring shaft, and further drives the rotation of the blades, which can break up the tea leaves. At the same time, driven by centrifugal force, the dispersing plate can drive the spikes to move, and the tea leaves can be broken up and dispersed again, improving the effect of breaking up. The first spring can pull the dispersing plate back to its original position, making it move repeatedly, which can further improve the effect of breaking up the tea leaves, increasing the breaking-up efficiency, and thus greatly improving the practicality and efficiency of the device;
[0015] 2. By setting up a drying component, the heating wire generates heat, and the intake fan can blow hot air into the drying box, which can dry and ventilate the tea leaves on the top of the placing plate. Moreover, the second motor can drive the cam to rotate, which in turn enables the placing plate to vibrate vertically and repeatedly, flipping the tea leaves so that the tea leaves can fully contact the hot air, improving the drying and ventilation effect, and further improving the practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram provided by the present utility model;
[0017] Figure 2 is a left view provided by the present utility model;
[0018] Figure 3 is provided by the present utility model Figure 2 is a three-dimensional sectional view at A-A in
[0019] Figure 4 is provided by the present utility model Figure 3 is an enlarged view at C in
[0020] Figure 5 is a front view provided by the present utility model;
[0021] Figure 6 is provided by the present utility model Figure 5 is a three-dimensional sectional view at B-B in
[0022] In the figure: 1. Processing box; 21. Stirring shaft; 22. Blades; 23. Pulling groove; 24. Pulling rod; 25. Dispersing plate; 26. First spring; 27. Spikes; 28. Driven gear; 29. Main gear; 30. Driving shaft; 31. First motor; 41. Drying box; 42. Heating box; 43. Heating wire; 44. Intake fan; 45. Placing plate; 46. Ventilation opening; 47. Second motor; 48. Rotating shaft; 49. Cam; 51. Support rod; 52. Scraper; 61. Limiting groove; 62. Limiting block; 71. Feeding hopper; 72. Control valve; 81. Sliding groove; 82. Slider; 83. Second spring; 91. Discharge port; 92. Door; 93. Bracket; 94. Cylinder; 95. Discharge plate. Detailed implementation manners
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4, the present utility model provides a technical solution: a tea block-breaking device, including a processing box 1, a dispersing component for breaking the tea blocks, and a drying component for preventing the tea from caking. The dispersing component includes a stirring shaft 21 connected to the top of the processing box 1, blades 22 fixedly connected to the outside of the stirring shaft 21, a pulling groove 23 opened on one side of the blade 22, a pull rod 24 arranged in the pulling groove 23, a dispersing plate 25 fixedly connected to one end of the pull rod 24, a first spring 26 fixedly connected to the other end of the pull rod 24, barbs 27 fixedly connected to one side of the dispersing plate 25, a driven gear 28 fixedly connected to the outside of the stirring shaft 21, a main gear 29 connected to one side of the driven gear 28, a driving shaft 30 fixedly connected to the main gear 29, and a first motor 31 fixedly connected to the top of the driving shaft 30. The main gear 29 meshes with the driven gear 28. The driving shaft 30 and the stirring shaft 21 are both rotatably connected to the processing box 1. The pull rod 24 is slidably connected to the pulling groove 23. The first motor 31 can control the rotation of the driving shaft 30 and the main gear 29. The main gear 29 can drive the driven gear 28 and the stirring shaft 21 to rotate, and then drive the blades 22 to rotate. The rotation of the blades 22 can break and disperse the tea. Driven by centrifugal force, the barbs 27 and the dispersing plate 25 can move outward, collide and disperse the tea, improving the dispersing efficiency. The first spring 26 can pull the dispersing plate 25 back to its original position, facilitating its repeated movement and further improving the dispersing efficiency. A plurality of support rods 51 arranged in a circular pattern are fixedly connected to the outside of the lower part of the stirring shaft 21. One end of the support rod 51 is fixedly connected to a scraping plate 52. The scraping plate 52 contacts the inner wall of the processing box 1. The stirring shaft 21 can drive the support rods 51 and the scraping plate 52 to rotate. The rotation of the scraping plate 52 can scrape up the tea settled at the bottom, and then fully break the tea blocks. Limiting grooves 61 are respectively opened on both sides in the pulling groove 23. A limiting block 62 is slidably connected in the limiting groove 61. The limiting block 62 is fixedly connected to the pull rod 24. The limiting block 62 can move synchronously with the pull rod 24, limit the moving distance of the pull rod 24, and thus protect the first spring 26 and extend its service life. A feeding hopper 71 is fixedly connected to the top of the processing box 1. A control valve 72 is installed at the bottom of the processing box 1. The feeding hopper 71 can facilitate the addition of tea into the processing box 1. When the control valve 72 is opened, the broken tea can fall into the drying box 41 conveniently.
[0025] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6, the drying component includes a drying box 41 fixedly connected to the bottom of the processing box 1, heating boxes 42 fixedly connected to both sides of the inner bottom of the drying box 41 respectively, electric heating wires 43 fixedly connected to the inner wall of the heating box 42, an intake fan 44 fixedly connected to the inner bottom of the heating box 42, a placement plate 45 arranged in the drying box 41, a plurality of ventilation openings 46 evenly arranged at the top of the placement plate 45, a second motor 47 fixedly connected to the inner wall of the drying box 41, a rotating shaft 48 fixedly connected to the output end of the second motor 47, a cam 49 fixedly connected to the outer side of the rotating shaft 48, and an elastic component for resetting the placement plate 45. The rotating shaft 48 is rotatably connected to the inner wall of the drying box 41. When the electric heating wire 43 is powered on, it can heat the air, and the intake fan 44 can blow the hot air into the drying box 41, so as to dry and ventilate the tea leaves on the top of the placement plate 45. The second motor 47 can drive the rotating shaft 48 and the cam 49 to rotate, and the cam 49 can drive the placement plate 45 to move vertically, facilitating the turning of the tea leaves, so that the tea leaves can be fully dried and ventilated. The elastic component includes sliding grooves 81 respectively arranged on both sides inside the drying box 41, sliders 82 arranged in the sliding grooves 81, and a second spring 83 fixedly connected to the top of the sliders 82. The sliders 82 are fixedly connected to the placement plate 45. When the placement plate 45 moves, it can drive the sliders 82 to move vertically, and when the sliders 82 move, it can drive the second spring 83 to deform. When the second spring 83 resets, it can drive the placement plate 45 to reset, and further enable the placement plate 45 to vibrate repeatedly, so as to turn the tea leaves. A discharge port 91 is opened on the front of the drying box 41, and a box door 92 is hinged in the discharge port 91. A bracket 93 is fixedly connected to the back of the drying box 41, and a cylinder 94 is installed on the bracket 93. The output end of the cylinder 94 is fixedly connected to a discharge plate 95. By opening the box door 92, when the cylinder 94 works, it can push the discharge plate 95 to move, and the discharge plate 95 can push the tea leaves away from the placement plate 45 and discharge them from the drying box 41 through the discharge port 91.
[0026] Working principle: During operation, tea leaves are added into the processing box 1 through the feeding hopper 71. The first motor 31 is started. The first motor 31 can drive the drive shaft 30 and the main gear 29 to rotate. The rotation of the main gear 29 can drive the driven gear 28 to rotate. The rotation of the driven gear 28 can drive the stirring shaft 21 to rotate. The rotation of the stirring shaft 21 can drive the blades 22 to rotate, which can break up the tea leaves. The spikes 27 and the dispersing plate 25 can move outward under the drive of centrifugal force, and then can collide with the tea leaves, which can improve the dispersing efficiency. When the dispersing plate 25 moves, it can drive the first spring 26 to deform. The reset of the first spring 26 drives the dispersing plate 25 to reset, and then the dispersing plate 25 can repeatedly collide with the tea leaves. After the lumping is completed, the control valve 72 is opened, and it is inserted onto the placing plate 45 in the drying box 41. The heating wire 43 is powered on, and then the second motor 47 and the intake fan 44 are started. The intake fan 44 can blow hot air into the drying box 41 to dry and ventilate the tea leaves. The second motor 47 can drive the rotating shaft 48 and the cam 49 to rotate. The rotation of the cam 49 can drive the placing plate 45 to move upward. The movement of the placing plate 45 can drive the slider 82 to move, and then can squeeze the second spring 83 to deform. The reset of the second spring 83 can drive the placing plate 45 to reset. The placing plate 45 can vibrate, and then can turn over the tea leaves to make them fully dry and ventilated, preventing lumping again. Then the box door 92 is opened, and the air cylinder 94 is started. The air cylinder 94 can push the discharging plate 95 to move. The movement of the discharging plate 95 can discharge the tea leaves from the discharging port 91. The above is the working process of the whole device, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tea de-agglomeration device, comprising a processing box (1), a dispersing component for de-agglomerating tea leaves, and a drying component for preventing tea leaves from agglomerating, characterized in that: The dispersing component comprises a stirring shaft (21) connected to the top of a processing box (1), a blade (22) fixedly connected to the outside of the stirring shaft (21), a groove (23) opened on one side of the blade (22), a pull rod (24) arranged in the groove (23), a dispersing plate (25) fixedly connected to one end of the pull rod (24), a first spring (26) fixedly connected to the other end of the pull rod (24), a spur (27) fixedly connected to one side of the dispersing plate (25), a slave gear (28) fixedly connected to the outside of the stirring shaft (21), a main gear (29) connected to one side of the slave gear (28), a driving shaft (30) fixedly connected to the main gear (29), and a first motor (31) fixedly connected to the top of the driving shaft (30), wherein the main gear (29) meshes with the slave gear (28), the driving shaft (30) and the stirring shaft (21) are both rotationally connected to the processing box (1), and the pull rod (24) is slidably connected to the groove (23).
2. A tea deblocking device according to claim 1, characterized in that: The drying component comprises a drying box (41) fixedly connected to the bottom of the processing box (1), a heating box (42) fixedly connected to both sides of the bottom of the drying box (41), an electric heating wire (43) fixedly connected to the inner wall of the heating box (42), an air intake fan (44) fixedly connected to the bottom of the heating box (42), a placement plate (45) arranged in the drying box (41), a plurality of vents (46) evenly arranged on the top of the placement plate (45), a second motor (47) fixedly connected to the inner wall of the drying box (41), a rotating shaft (48) fixedly connected to the output end of the second motor (47), a cam (49) fixedly connected to the outer side of the rotating shaft (48), and an elastic component for resetting the placement plate (45), wherein the rotating shaft (48) is rotatably connected to the inner wall of the drying box (41).
3. A tea deblocking device according to claim 1, characterized in that: A plurality of support rods (51) arranged in a circumference are fixedly connected to the outer side of the lower part of the stirring shaft (21), and a scraper (52) is fixedly connected to one end of the support rod (51), and the scraper (52) contacts the inner wall of the processing box (1).
4. A tea deblocking device according to claim 1, characterized in that: Limiting grooves (61) are respectively provided on both sides of the pull groove (23), and a limiting block (62) is slidably connected in the limiting groove (61), and the limiting block (62) is fixedly connected to the pull rod (24).
5. The tea deblocking device according to claim 1, characterized in that: A feeding hopper (71) is fixedly connected to the top of the processing box (1), and a control valve (72) is installed at the bottom of the processing box (1).
6. A tea deblocking device according to claim 2, characterized in that: The elastic component comprises slide grooves (81) respectively opened on both sides of the drying box (41), a slider (82) arranged in the slide groove (81), and a second spring (83) fixedly connected to the top of the slider (82), and the slider (82) is fixedly connected to the placement plate (45).
7. A tea deblocking device according to claim 2, characterized in that: The front of the drying box (41) is provided with a discharge port (91), the discharge port (91) is hingedly connected to a box door (92), the back of the drying box (41) is fixedly connected to a bracket (93), the bracket (93) is mounted with a cylinder (94), and the output end of the cylinder (94) is fixedly connected to a discharge plate (95).