All-in-one machine for removing mildew, polishing and removing slag for crops
By designing a crop mold removal, grinding and slag removal integrated machine combining spiral feed shaft, triangular frame and grinding wheel, the problem that existing equipment cannot effectively partition and efficient mold removal is solved, and efficient and multifunctional corn mold removal is achieved.
Patent Information
- Application Number
- CN202422042218.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-22
AI Technical Summary
When processing corn, existing crop mold removal equipment cannot achieve effective zoning and efficient mold removal effects, resulting in mold group residues and low treatment efficiency, which cannot meet the needs of large-scale processing.
A whole machine for demolding, grinding and slag removal is designed. It uses a combination of a spiral feed shaft, a triangular frame and a grinding wheel to grind and separate the mold groups on the surface through rotary friction, and can be divided into discharge through screens and slag slurry discharge shaft. At the same time, the fan and air hood box are used to improve the cleanliness of the material.
It realizes efficient mold removal treatment, improves the cleanliness and mold removal efficiency of corn, meets the needs of large-scale processing, and increases the versatility of the equipment.
Smart Images

Figure CN222982434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crop machinery and equipment, in particular to an integrated machine for removing mildew, grinding and slag from crops. Background Art
[0002] After being left for a long time, corn kernels among agricultural crops will cause mold to form on the surface due to environmental factors, and these attachments need to be de-molded before they can be sold and produced.
[0003] However, the existing mechanical equipment usually stirs the mold when removing mold. After stirring, the mold falls to the bottom, and the two cannot form a partitioning effect, and cannot be cleaned in time. At the same time, the treatment effect of the surface mold cannot reach the best state, and there will still be residues. The treatment efficiency of the mold needs to be strengthened, and it cannot meet the needs of large-scale corn mold removal. It is not fast and efficient, resulting in reduced practicality. Utility Model Content
[0004] The purpose of the utility model is to provide an all-in-one machine for removing mold, grinding and slag from crops to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a machine for removing mold, grinding and slag from crops, comprising a casing, a grinding wheel, a screen, a spiral discharging shaft for slag and a fan, wherein a spiral feed shaft, a triangular frame, a screen and a spiral discharging shaft for slag are arranged inside the casing, wherein the triangular frame is fixedly mounted on the surface of the spiral feed shaft, a grinding wheel is mounted on the surface of the triangular frame through a bracket, a screen is arranged below the triangular frame, the screen is fixedly mounted on the inner side wall of the casing, a spiral discharging shaft for slag is arranged below the screen, a wind hood box is arranged on the outside of the casing, and a fan is mounted on one end of the wind hood box through an air outlet hood.
[0006] Preferably, the spiral feed shaft is installed inside the casing through bearing seats on both sides, and pulley one and pulley two are fixedly installed at both ends, and pulley three is also fixedly installed on the inner side of pulley one on the spiral feed shaft. Pulley one is transmission connected to pulley four on the motor through belt one, and the motor is fixedly installed on the outer surface of the casing.
[0007] Preferably, a spiral blade 1 is installed on the surface of the spiral feed shaft, and a triangular frame is arranged on one side of the spiral blade 1. The spiral feed shaft penetrates the center of the triangular frame and is fixedly connected. There are multiple grinding wheels on the triangular frame, and multiple grinding wheels are also installed on the spiral blade 1 through a bracket to form a mold-removing feeding mechanism. A feed port is arranged on the casing, and the feed port is arranged above the spiral blade 1.
[0008] Preferably, the slag screw discharge shaft is installed inside the casing through a bearing housing. A fifth pulley is fixedly installed at one end of the slag screw discharge shaft. The fifth pulley is drivingly connected to the third pulley on the screw feed shaft through a second belt. The other end of the slag screw discharge shaft extends to the outside of the casing and is provided with a slag outlet, forming a slag removal mechanism. A second spiral blade is provided on the slag screw discharge shaft.
[0009] Preferably, an arc-shaped protective cover is provided on the upper surface of the casing through a hinge. The air hood box is fixedly installed on the outer side surface of the casing, and the discharge port provided at the bottom is connected to the discharge channel inside the casing. The discharge channel is provided at one end of the screen.
[0010] Preferably, a rotating shaft is provided at the discharge port. The rotating shaft is installed on the air hood box through a bearing housing. A sixth pulley is fixedly provided at one end of the rotating shaft. The sixth pulley is drivingly connected to the second pulley on the screw feed shaft through a third belt. A plurality of paddles are provided on the surface of the rotating shaft.
[0011] The beneficial effects of the present utility model are as follows:
[0012] 1. The integrated crop de-molding, grinding and slag removal machine achieves the following through the provided de-molding feeding mechanism: when the screw feed shaft rotates, the triangular frame rotates synchronously. Due to the action of the first spiral blade, the material is conveyed forward. During the conveying process, the grinding wheels on the triangular frame generate rotational friction on the material, thereby grinding and separating the mold clusters on the surface. The residue and mold clusters fall to the slag removal mechanism at the bottom through the screen, while the material is transmitted to the discharge port through the discharge channel, enabling the partition treatment of the two. At the same time, the treatment effect of the surface mold clusters reaches an ideal state through the grinding wheels, greatly improving the de-molding efficiency and meeting the large-scale treatment requirements.
[0013] 2. The integrated crop de-molding, grinding and slag removal machine achieves the following through the provided slag removal mechanism: when the slag screw discharge shaft rotates, it is transmitted to the slag outlet at the other end through the second spiral blade, forming a partitioned discharge function for the material and the residue.
[0014] 3. The integrated crop de-molding, grinding and slag removal machine achieves the following through the provided fan, air hood box and paddles: when the rotating shaft rotates, it drives the paddles to rotate, which can stir and discharge the material at the discharge port to prevent blockage. At the same time of discharging, through the combination of the fan and the air hood box, the excess mold gas and dust at the discharge port are sucked away from the material, improving the cleanliness of the de-molded material and increasing the functionality of the product. Description of the Drawings
[0015] Figure 1 It is a schematic structural diagram of the present utility model;
[0016] Figure 2 This is the structural effect diagram of the utility model;
[0017] Figure 3 This is the perspective view of the structure of the utility model;
[0018] Figure 4 This is the internal view of the structure of the utility model.
[0019] In the figure: 1 machine shell, 2 grinding wheel, 3 screen, 4 slag screw discharge shaft, 5 fan, 6 screw feed shaft, 7 triangular frame, 8 support, 9 air hood box, 10 air outlet hood, 11 bearing seat, 12 pulley one, 13 pulley two, 14 pulley three, 15 belt one, 16 motor, 17 pulley four, 18 spiral blade one, 19 feed inlet, 20 pulley five, 21 belt two, 22 slag outlet, 23 arc-shaped protective cover, 24 discharge channel, 25 discharge outlet, 26 rotating shaft, 27 pulley six, 28 belt three, 29 paddle, 30 spiral blade two. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-4 , the present utility model provides a technical solution: a crop de-molding, grinding and slag-removing integrated machine, including a machine shell 1, a grinding wheel 2, a screen 3, a slag screw discharge shaft 4 and a fan 5. Inside the machine shell 1, there are a screw feed shaft 6, a triangular frame 7, a screen 3 and a slag screw discharge shaft 4. The triangular frame 7 is fixedly installed on the surface of the screw feed shaft 6. The grinding wheel 2 is installed on the surface of the triangular frame 7 through a support 8. Below the triangular frame 7 is a screen 3, and the screen 3 is fixedly installed on the inner side wall of the machine shell 1. Below the screen 3 is a slag screw discharge shaft 4. Outside the machine shell 1 is an air hood box 9, and one end of the air hood box 9 is installed with a fan 5 through an air outlet hood 10.
[0022] As a preferred solution, the function of conveying materials is realized through the screw feed shaft 6. The grinding wheel 2 on the triangular frame 7 performs the function of grinding and de-molding the materials. After grinding, the materials are located above the screen 3, while the mold clusters and impurities fall to the slag screw discharge shaft 4 below the screen 3 for slag removal treatment. The two form a zoning function, which can improve the practicability of the device.
[0023] Specifically, the spiral feed shaft 6 is installed inside the casing 1 through the bearing seats 11 on both sides, and a first pulley 12 and a second pulley 13 are fixedly installed at both ends respectively. A third pulley 14 is also fixedly installed on the spiral feed shaft 6 inside the first pulley 12. The first pulley 12 is drivingly connected to the fourth pulley 17 on the motor 16 through a first belt 15. The motor 16 is fixedly installed on the outer side surface of the casing 1.
[0024] As a preferred solution, when the motor 16 operates, it drives the spiral feed shaft 6 to rotate through the first belt 15.
[0025] Specifically, a first spiral blade 18 is installed on the surface of the spiral feed shaft 6, and a triangular frame 7 is arranged on one side of the first spiral blade 18. The center of the triangular frame 7 is penetrated by the spiral feed shaft 6, and they are fixedly connected. A plurality of grinding wheels 2 are arranged on the triangular frame 7, and a plurality of grinding wheels 2 are also installed on the first spiral blade 18 through brackets 8, forming a de-molding and feeding mechanism. A feed inlet 19 is arranged on the casing 1, and the feed inlet 19 is arranged above the first spiral blade 18.
[0026] As a preferred solution, when the spiral feed shaft 6 rotates, the materials poured through the feed inlet 19 will be transported to the grinding wheels 2 under the action of the first spiral blade 18. The spiral feed shaft 6 and the triangular frame 7 are in a synchronous rotation state. The grinding wheels 2 rotate and grind the materials to carry out the de-molding and impurity removal process. The grinding wheels 2 on the first spiral blade 18 also have the same function.
[0027] Specifically, the slag spiral discharge shaft 4 is installed inside the casing 1 through the bearing seat 11. A fifth pulley 20 is fixedly installed at one end of the slag spiral discharge shaft 4. The fifth pulley 20 is drivingly connected to the third pulley 14 on the spiral feed shaft 6 through a second belt 21. The other end of the slag spiral discharge shaft 4 extends to the outside of the casing 1 and is provided with a slag outlet 22, forming a slag removal mechanism. A second spiral blade 30 is arranged on the slag spiral discharge shaft 4.
[0028] As a preferred solution, when the spiral feed shaft 6 rotates, through the driving connection of the second belt 21, the slag spiral discharge shaft 4 rotates synchronously, and is transported to the slag outlet 22 at the other end through the second spiral blade 30, forming a function of discharging materials and residues in separate areas.
[0029] Specifically, an arc-shaped protective cover 23 is arranged on the upper surface of the casing 1 through a hinge. The air hood box 9 is fixedly installed on the outer side surface of the casing 1, and the discharge port 25 arranged at the bottom is connected to the discharge channel 24 inside the casing 1. The discharge channel 24 is arranged at one end of the screen 3.
[0030] Specifically, a rotating shaft 26 is provided at the discharge port 25. The rotating shaft 26 is installed on the air hood box 9 through a bearing seat 11. One end of the rotating shaft 26 is fixedly provided with a sixth pulley 27. The sixth pulley 27 is drivingly connected to the second pulley 13 on the spiral feed shaft 6 through a third belt 28. A plurality of paddles 29 are arranged on the surface of the rotating shaft 26.
[0031] As a preferred solution, the rotating shaft 26 is drivingly connected to the second pulley 13 of the spiral feed shaft 6 through the third belt 28, which will drive the rotating shaft 26 to rotate synchronously. When rotating, it drives the paddles 29 to rotate, which can stir the materials at the discharge port 25 for discharging, preventing blockage. At the same time of discharging, the fan 5 sucks air in the air hood box 9, sucks away the excess mildew and dust from the materials at the discharge port 25, and blows them away from the air outlet hood 10, improving the cleanliness of the materials after de-molding and increasing the versatility of the product.
[0032] When the present utility model is specifically implemented: First, start the motor 16. Under the connection of the first belt 15, the spiral feed shaft 6 and the triangular frame 7 rotate. Under the driving connection of the second belt 21, the slag spiral discharge shaft 4 rotates synchronously. Under the driving connection of the third belt 28, the rotating shaft 26 at the discharge port 25 rotates synchronously. Pour the materials into the machine shell 1 through the feed port 19. First, the materials will be transported to the grinding wheel 2 under the action of the first spiral blade 18. The spiral feed shaft 6 and the triangular frame 7 are in a synchronous rotation state. The grinding wheel 2 rotates and grinds the materials to carry out the de-molding and impurity removal process. The grinding wheel 2 on the first spiral blade 18 also has the same function. And the ground materials are located above the screen 3, while the mildew clusters and impurities fall to the slag spiral discharge shaft 4 below the screen 3 for slag removal treatment. The two form a partition function. The mildew clusters and impurities are transported to the other end of the slag discharge port 22 through the slag spiral discharge shaft 4 and the second spiral blade 30. The de-molded materials fall to the discharge port 25 through the discharge channel. The paddles 29 rotate, which can stir the materials at the discharge port 25 for discharging, preventing blockage. At the same time of discharging, the fan 5 sucks air in the air hood box 9, sucks away the excess mildew and dust from the materials at the discharge port 25, and blows them away from the air outlet hood 10, improving the cleanliness of the materials after de-molding and increasing the versatility of the product.
[0033] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An integrated machine for removing mold, grinding and slag from crops, comprising a housing (1), a grinding wheel (2), a screen (3), a spiral discharge shaft (4) for slag, and a fan (5), characterized in that: The casing (1) is provided with a spiral feed shaft (6), a triangular frame (7), a screen (3) and a slag spiral discharge shaft (4), the triangular frame (7) being fixedly mounted on the surface of the spiral feed shaft (6), a grinding wheel (2) being mounted on the surface of the triangular frame (7) via a bracket (8), a screen (3) being arranged below the triangular frame (7), the screen (3) being fixedly mounted on the inner side wall of the casing (1), a slag spiral discharge shaft (4) being arranged below the screen (3), and a wind shield box (9) being arranged on the outside of the casing (1), a fan (5) being mounted on one end of the wind shield box (9) via an air outlet hood (10).
2. The integrated machine for removing mold, grinding and slag from crops according to claim 1, characterized in that: The spiral feed shaft (6) is mounted inside the casing (1) via bearing seats (11) on both sides, and a pulley 1 (12) and a pulley 2 (13) are fixedly mounted on both ends, and a pulley 3 (14) is fixedly mounted on the inner side of the pulley 1 (12) on the spiral feed shaft (6). The pulley 1 (12) is connected to a pulley 4 (17) on a motor (16) via a belt 1 (15), and the motor (16) is fixedly mounted on the outer surface of the casing (1).
3. The integrated machine for removing mold, grinding and slag from crops according to claim 1, characterized in that: A spiral blade (18) is installed on the surface of the spiral feed shaft (6), and a triangular frame (7) is arranged on one side of the spiral blade (18). The spiral feed shaft (6) penetrates the center of the triangular frame (7) and they are fixedly connected. A plurality of grinding wheels (2) are arranged on the triangular frame (7), and a plurality of grinding wheels (2) are also installed on the spiral blade (18) through a bracket (8), so as to form a mold-free feeding mechanism. A feed port (19) is arranged on the housing (1), and the feed port (19) is arranged above the spiral blade (18).
4. The integrated machine for removing mold, grinding and slag from crops according to claim 1, characterized in that: The slag spiral discharge shaft (4) is installed inside the casing (1) via a bearing seat (11); a pulley five (20) is fixedly installed on one end of the slag spiral discharge shaft (4); the pulley five (20) is transmission-connected to a pulley three (14) on the spiral feed shaft (6) via a belt two (21); the other end of the slag spiral discharge shaft (4) extends to the outside of the casing (1) and is provided with a slag discharge port (22) to form a slag removal mechanism; a spiral blade two (30) is provided on the slag spiral discharge shaft (4).
5. The integrated machine for removing mold, grinding and slag from crops according to claim 1, characterized in that: The upper surface of the casing (1) is provided with an arc-shaped protective cover (23) via a hinge, the wind cover box (9) is fixedly mounted on the outer surface of the casing (1), and the discharge port (25) provided at the bottom is connected to a discharge channel (24) in the casing (1), and the discharge channel (24) is provided at one end of the screen (3).
6. The integrated machine for removing mold, grinding and slag from crops according to claim 5, characterized in that: A rotating shaft (26) is provided at the discharge port (25), and the rotating shaft (26) is mounted on the wind shield box (9) via a bearing seat (11). A pulley six (27) is fixedly provided at one end of the rotating shaft (26), and the pulley six (27) is transmission-connected to the pulley two (13) on the spiral feed shaft (6) via a belt three (28). A plurality of paddles (29) are provided on the surface of the rotating shaft (26).