Coal gasification grey water filtering device
By designing the filter screen quick replacement mechanism of the coal gasified ash water filtration device, the problem of inefficient replacement of traditional filter screens is solved, and the rapid replacement of filter screens is achieved, which improves production efficiency and continuity and reduces production costs.
Patent Information
- Application Number
- CN202422205098.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-09
AI Technical Summary
After a long time of use, a large amount of large particles of impurities accumulate on the filter screen, resulting in a decrease in filtration efficiency and the need to shut down regularly to replace the filter screen, which is inefficient and increases production costs and labor burden.
A gasified ash water filtration device is designed, including a rapid filter replacement mechanism, including an insertion installation groove, a sliding assembly, a filter mounting cylinder, a U-shaped limiting plate and a limiting knob. Through the cooperation of these components, rapid replacement of the filter assembly is achieved and downtime is reduced.
It realizes rapid replacement of the filter, reduces the downtime of the production line, ensures the continuity and efficiency of production, and reduces production costs and labor burden.
Smart Images

Figure CN222983809U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coal gasification ash water treatment, and particularly relates to a coal gasification ash water filtering device. Background Technique
[0002] At present, in most fields such as hydrogen production, synthetic ammonia, MTO, MTP and SNG, the pressurized entrained flow coal gasification technology, which is relatively efficient and environmentally friendly, is adopted at the source. However, whether it is water coal slurry gasification or pulverized coal gasification, the solid content in the generated ash water is relatively low, about 1.0 - 3.0 wt%, and the particle size is small.
[0003] At present, in the process of coal gasification production, the treatment of ash water is an important link to ensure the continuity of production and environmental protection compliance. Traditional filtering devices usually use fixed filter screens for filtration. However, over time, a large amount of large particle impurities will accumulate on the filter screens, resulting in a significant decline in filtration efficiency and even affecting the normal operation of the entire production line. In order to maintain the filtration effect, it is necessary to stop the machine regularly to replace the filter screens, and the existing filter screen replacement methods are often inefficient and cumbersome, increasing production costs and labor burdens. Therefore, a coal gasification ash water filtering device is needed to solve the above technical problems. Content of the Utility Model
[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a coal gasification ash water filtering device.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A coal gasification ash water filtering device includes a device main body. The device main body includes a filtering cylinder, and a filter screen assembly is arranged inside the filtering cylinder. The device main body also includes a filter screen quick replacement mechanism, which is designed to realize the quick replacement of the filter screen assembly, reduce the downtime, and improve the production efficiency. The filter screen quick replacement mechanism includes an insertion installation groove, a sliding assembly, a filter screen installation cylinder, a U-shaped limiting plate and a limiting knob. The insertion installation groove is opened on the front surface of the filtering cylinder. The filter screen installation cylinder carries the filter screen assembly and is inserted into the filtering cylinder through the insertion installation groove. The sliding assembly includes a sliding groove and a sliding block. The sliding groove is opened on both sides of the filtering cylinder. The sliding block is slidably installed inside the sliding groove. The sliding block is fixedly connected to the U-shaped limiting plate. The U-shaped limiting plate cooperates with the sliding assembly to lock and release the filter screen installation cylinder through sliding operation. The limiting knob is used to finally lock the U-shaped limiting plate to ensure the safety and stability of the replacement process.
[0007] As a preferred solution of this embodiment, the filter screen assembly sequentially includes a coarse filter screen, a fine filter screen, a precision filter screen, and a deepening filter screen from top to bottom, which effectively remove large particles, small particles, micro particles, as well as heavy metal ions, organic matters, and microorganisms respectively, ensuring that the quality of the treated grey water meets the environmental protection and production requirements.
[0008] As a preferred solution of this embodiment, the deepening filter screen is an activated carbon filter screen or a microporous ceramic filter screen to further enhance the adsorption and filtration capacity for harmful substances.
[0009] As a preferred solution of this embodiment, a sealing step is provided at the junction of the filter screen installation cylinder and the insertion installation groove, and the sealing step uses multiple high-performance sealing rubber rings to ensure no leakage during the filter screen replacement and operation process, guaranteeing the safety of the production environment.
[0010] As a preferred solution of this embodiment, an observation window is provided on the front of the filter screen installation cylinder, which is convenient for operators to directly monitor the clogging situation and usage status of the filter screen assembly, arrange replacement in a timely manner, and avoid affecting the production process.
[0011] As a preferred solution of this embodiment, a pull handle is fixedly installed on the front of the U-shaped limiting plate, and the pull handle conforms to the ergonomic design, facilitating the operation of the U-shaped limiting plate.
[0012] As a preferred solution of this embodiment, magnets that attract each other are provided between the filter screen installation cylinder and the filter cylinder to achieve preliminary positioning and fixation, reduce installation errors, and speed up the replacement process. Compared with the prior art, the present utility model has the following beneficial effects:
[0013] (1) By providing a filter screen quick replacement mechanism, when in use, the present utility model cooperates with the U-shaped limiting plate and the sliding assembly, and realizes the locking and release of the filter screen installation cylinder through sliding operation, achieving the quick replacement of the filter screen assembly, reducing the downtime of the production line, and ensuring the continuity and high efficiency of production.
[0014] (2) By providing a coarse filter screen, a fine filter screen, a precision filter screen, and a deepening filter screen, the present utility model effectively removes large particles, small particles, micro particles, as well as heavy metal ions, organic matters, and microorganisms respectively, ensuring that the quality of the treated grey water meets the environmental protection and production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the main structure of the device of the present utility model.
[0016] Figure 2 It is a three-dimensional schematic diagram of the structure of the U-shaped limiting plate of the present utility model in the limit release state.
[0017] Figure 3This is a three-dimensional schematic diagram of the U-shaped limit plate structure of the present utility model.
[0018] Figure 4 This is a three-dimensional exploded schematic diagram of the filter screen installation cylinder structure of the present utility model.
[0019] Figure 5 This is of the present utility model Figure 1 Partial enlarged schematic diagram of the structure at position A.
[0020] As shown in the figure: 100, device main body; 110, filter cylinder; 111, filter screen assembly; 112, filter screen installation cylinder; 113, sliding groove; 114, sliding block; 115, U-shaped limit plate; 116, limit knob; 117, coarse filter screen; 118, fine filter screen; 119, fine filter screen; 120, deepening filter screen; 121, observation window; 122, magnet; 123, pull handle. Specific implementation mode
[0021] The principles and features of the present utility model will be described below in conjunction with the accompanying drawings. The examples given are only for explaining the present utility model and are not intended to limit the scope of the present utility model.
[0022] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, as well as a specific orientation structure and operation. Therefore, it should not be construed as a limitation of the present utility model. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is two or more.
[0023] Please refer to Figures 1 to 5As shown in the figure, an embodiment of the present utility model provides a gasification ash water filtration device, which specifically includes a device main body 100. The device main body 100 includes a filter cylinder 110, and a filter screen assembly 111 is arranged inside the filter cylinder 110. The device main body 100 also includes a filter screen quick replacement mechanism. The filter screen quick replacement mechanism aims to achieve the quick replacement of the filter screen assembly, reduce the downtime, and improve the production efficiency. The filter screen quick replacement mechanism includes an insertion installation groove, a sliding assembly, a filter screen installation cylinder 112, a U-shaped limiting plate 115, and a limiting knob 116. The insertion installation groove is opened on the front of the filter cylinder 110. The filter screen installation cylinder 112 carries the filter screen assembly 111 and is inserted into the filter cylinder 110 through the insertion installation groove. The sliding assembly includes a sliding groove 113 and a sliding block 114. The sliding groove 113 is opened on both sides of the filter cylinder 110. The sliding block 114 is slidably installed inside the sliding groove 113. The sliding block 114 is fixedly connected to the U-shaped limiting plate 115. The U-shaped limiting plate 115 cooperates with the sliding assembly to lock and release the filter screen installation cylinder 112 through sliding operation. The limiting knob 116 is used to finally lock the U-shaped limiting plate 115 to ensure the safety and stability of the replacement process.
[0024] Please refer to Figures 1 to 5 As shown in the figure, the filter screen assembly 111 specifically includes a coarse filter screen 117, a fine filter screen 118, a precision filter screen 119, and a deepening filter screen 120 from top to bottom, which are respectively used to effectively remove large particles, small particles, micro particles, heavy metal ions, organic matters, and microorganisms, ensuring that the quality of the treated ash water meets the environmental protection and production requirements. Specifically, in this embodiment, the large particles mainly refer to impurity particles with a particle size ≥ 0.25 mm, the small particles mainly refer to impurity particles with a particle size between 0.09 mm and 0.25 mm, the micro particles mainly refer to impurity particles with a particle size less than 0.09 mm, and the deepening filter screen 120 is an activated carbon filter screen or a microporous ceramic filter screen to further enhance the adsorption and filtration capacity for harmful substances.
[0025] Please refer to Figures 1 to 5 As shown in the figure, a sealing step is provided at the connection between the filter screen installation cylinder 112 and the insertion installation groove. The sealing step uses multiple high-performance sealing rubber rings to ensure no leakage during the filter screen replacement and operation process, and to ensure the safety of the production environment. An observation window 121 is provided on the front of the filter screen installation cylinder 112, which is convenient for operators to directly monitor the clogging situation and usage status of the filter screen assembly 111, arrange replacement in a timely manner, and avoid affecting the production process. A pull handle 123 is fixedly installed on the front of the U-shaped limiting plate 115. The pull handle 123 conforms to the ergonomic design, which is convenient for operating the U-shaped limiting plate 115. A magnet 122 that attracts each other is arranged between the filter screen installation cylinder 112 and the filter cylinder 110 to achieve preliminary positioning and fixation, reduce the installation error, and speed up the replacement process.
[0026] The specific working principle of the present utility model is as follows: In the initial state, the filter screen installation cylinder 112 carries the filter screen assembly 111 and is inserted into the interior of the filter cylinder 110 through the insertion installation groove. At this time, the U-shaped limit plate 115 is located in the middle of the filter screen installation cylinder 112 through the cooperation of the sliding block 114 and the sliding groove 113, playing a role in limiting the filter screen installation cylinder 112. When it is necessary to replace the filter screen assembly 111, first, the limit of the U-shaped limit plate 115 is released by rotating the limit knob 116, and then the U-shaped limit plate 115 is slid through the sliding assembly, so that the U-shaped limit plate 115 moves away from the locking position of the filter screen installation cylinder 112 to unlock the filter screen installation cylinder 112. With the unlocking of the U-shaped limit plate 115, the filter screen installation cylinder 112 is no longer subjected to the lateral locking force. At this time, it can be easily taken out from the filter cylinder 110, the old filter screen assembly 111 is taken out from the filter screen installation cylinder 112, and a new filter screen assembly is replaced. The filter screen installation cylinder 112 equipped with the new filter screen assembly is re-inserted into the insertion installation groove of the filter cylinder 110. Subsequently, the U-shaped limit plate 115 is slid along the sliding groove 113 until it is located in the middle of the filter screen installation cylinder 112. Finally, by rotating the limit knob 116, the U-shaped limit plate 115 is further locked in the fixed position to prevent it from loosening accidentally during the operation of the equipment.
[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0028] The above has described a specific embodiment of the present utility model in detail, but the content described is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of the application of the present utility model should still fall within the scope covered by the patent of the present utility model.
Claims
1. A coal gasification ash water filtering device, comprising a device body (100), wherein the device body (100) comprises a filter cartridge (110), wherein a filter screen assembly (111) is arranged inside the filter cartridge (110), and wherein: The device body (100) further comprises a filter screen quick replacement mechanism, the filter screen quick replacement mechanism comprising an insertion installation slot, a sliding assembly, a filter screen installation cylinder (112), a U-shaped limiting plate (115) and a limiting knob (116); the insertion installation slot is arranged on the front side of the filter cylinder (110); the filter screen installation cylinder (112) is inserted into the filter cylinder (110) through the insertion installation slot; the sliding assembly comprises a sliding slot (113) and a sliding block (114); the sliding slot (113) is arranged on both sides of the filter cylinder (110); the sliding block (114) is slidably installed in the sliding slot (113); and the sliding block (114) is fixedly connected to the U-shaped limiting plate (115).
2. A coal gasification ash water filtering device according to claim 1, characterized in that: The filter assembly (111) comprises a coarse filter (117), a fine filter (118), a precision filter (119) and a deepening filter (120).
3. A coal gasification ash water filtering device according to claim 2, characterized in that: The deepening filter (120) is an activated carbon filter or a microporous ceramic filter.
4. The coal gasification ash water filtering device according to claim 1, characterized in that: A sealing step is provided at the connection between the filter screen installation cylinder (112) and the insertion installation groove.
5. The coal gasification ash water filtering device according to claim 1, characterized in that: The front side of the filter installation cylinder (112) is provided with an observation window (121).
6. The coal gasification ash water filtering device according to claim 1, characterized in that: A pull handle (123) is fixedly mounted on the front side of the U-shaped limiting plate (115).
7. The coal gasification ash water filtering device according to claim 1, characterized in that: A magnet (122) for attracting each other is provided between the filter installation cylinder (112) and the filter cylinder (110).