Horizontally-arranged wet-type efficient dust catcher
By designing the structure of the first and second barrels in a wet dust trap, combining the principles of water spray dust removal and inertial dust removal, the problem of incomplete smoke removal in the prior art is solved, and the dust removal effect is significantly improved.
Patent Information
- Application Number
- CN202421959282.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-13
AI Technical Summary
When the smoke concentration of existing wet dust traps is high, some smoke cannot be removed, especially after secondary dust removal, there is still residual smoke.
A horizontally arranged wet high-efficiency dust trap is designed, adopting the structural design of the first barrel and the second barrel. A fan is provided in the first barrel to generate vortex. The first spray assembly and the second spray assembly respectively perform primary and secondary water spray dust removal, and at the same time, an inclined wind shield is provided in the second barrel to further separate the smoke and dust using the principle of inertial dust removal.
Through the combined design of multiple water sprays and inertial dust removal, the dust removal effect of the wet high-efficiency dust trap is significantly improved, and the residual smoke and dust after secondary dust removal can be effectively removed.
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Figure CN222984014U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wet dust collectors, and more particularly, to a horizontally arranged wet high-efficiency dust collector. Background Art
[0002] Wet dust collectors can capture and remove dust particles in the air. Through their special airflow design and washing mechanism, dusty air is inhaled and brought into full contact with the washing liquid, causing the dust to be adsorbed, aggregated, and settled, thereby reducing the dust concentration in the air and improving the working environment.
[0003] However, in the prior art, as disclosed in the content of the patent application with the application number: 201420843432.4 and the patent name "Gas Scrubbing and Dust Removal Device": "There is provided a gas scrubbing and dust removal device, including a centrifuge, a primary gas scrubbing tower and a secondary gas scrubbing tower for scrubbing dust and lead fumes; the primary gas scrubbing tower and the secondary gas scrubbing tower have the same structure; a gas inlet pipe is provided at the bottom of the primary gas scrubbing tower, and a gas outlet pipe is provided at the top of the primary gas scrubbing tower; an air inlet pipe is provided at the bottom of the secondary gas scrubbing tower, and an air outlet pipe is provided at the top of the secondary gas scrubbing tower; the air inlet of the centrifuge is communicated with the gas outlet pipe, and the air outlet of the centrifuge is communicated with the air inlet pipe of the secondary gas scrubbing tower", it can be seen from the above prior art that the soot has undergone secondary dust removal, but in actual use, especially when the soot concentration is relatively high, there are still some soot particles that cannot be removed. Summary of the Utility Model
[0004] The technical problem to be solved by this application is to provide a horizontally arranged wet high-efficiency dust collector, which can further process the soot that has not been removed after secondary dust removal, thereby improving the dust removal effect of the wet high-efficiency dust collector.
[0005] To solve the above technical problem, this application adopts the following technical solutions:
[0006] This application provides a horizontally arranged wet high-efficiency dust collector, including a first barrel, with an air inlet on one side of the first barrel, and a fan is also provided inside the first barrel; a second barrel, connected to the first barrel, with an inclined wind baffle provided inside the second barrel, and both horizontal sides of the wind baffle are in contact with the barrel wall of the second barrel; a water spraying device, including a first spraying assembly and a second spraying assembly, the first spraying assembly is located at the position of the air inlet, and the second spraying assembly is located between the first barrel and the wind baffle.
[0007] As an implementation manner, the wind baffle includes a horizontal portion and an inclined portion, the horizontal portion is connected to the second barrel, the inclined portion extends obliquely away from the fan direction, and the projected area of the inclined portion perpendicular to the air inlet of the second barrel exceeds half of the area of the air inlet of the second barrel.
[0008] As an implementation manner, the exhaust port of the second barrel is arranged upward; a air distribution plate for reducing the wind speed is further provided in the second barrel.
[0009] As an implementation manner, one end of the air distribution plate is connected to the barrel wall of the second barrel, and the other end is connected to the inclined portion.
[0010] As an implementation manner, the first barrel and the second barrel are connected through a connection section, at least one vibrating wire filter plate is installed on the connection section, and the vibrating wire filter plate is located between the second spray assembly and the wind shield.
[0011] As an implementation manner, a baffle demister is further installed on the top of the second barrel.
[0012] As an implementation manner, the fan includes an impeller facing the air inlet and a motor connected to the impeller; a waterproof cylinder is provided outside the motor; the impeller includes an impeller rear disc for blocking water.
[0013] As an implementation manner, a plurality of support members for supporting the waterproof cylinder are further provided on the outer surface of the waterproof cylinder.
[0014] As an implementation manner, an inclined air guide fan blade is further provided between the waterproof cylinder and the first barrel, and the air guide fan blade is of a curved structure.
[0015] As an implementation manner, the first barrel further includes a first drain groove located at the bottom of the first barrel; the second barrel further includes a second drain groove located at the bottom of the second barrel.
[0016] The technical solution of the present application has the following beneficial effects:
[0017] By arranging a fan in the first barrel, after the fan is started, a vortex can be generated to suck the soot outside the wet high-efficiency dust collector into the first barrel. The first spray assembly first sprays water on the soot to achieve primary dust removal. The soot after primary dust removal enters the second barrel. After being sprayed with water by the second spray assembly, secondary dust removal is performed on the soot. At the same time, an inclined wind shield is further provided in the second barrel, and the mixture of soot and water will be blocked by the baffle plate. Of course, a small part of the soot and air flow continue to flow and are blocked by the wind shield. Using the principle of inertial dust removal, that is, using the difference in inertial forces between soot and gas in motion to separate the soot from the gas. By setting the wind shield, the direction of the air flow containing soot is suddenly changed, and the difference in inertial forces between soot and gas is used to make the soot break away from the air flow, so as to achieve the purpose of dust removal and further improve the dust removal effect of the wet high-efficiency dust collector. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] To more clearly illustrate the technical solutions of some embodiments of the present application, the following will briefly introduce the drawings required for use in some embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a schematic structural diagram of a horizontally arranged wet high-efficiency dust collector provided by an embodiment of the present application;
[0020] Figure 2 It is a schematic cross-sectional structural diagram of a horizontally arranged wet high-efficiency dust collector provided by an embodiment of the present application;
[0021] Figure 3 It is a schematic structural diagram of a vibrating wire filter plate provided by an embodiment of the present application.
[0022] Icon: 1 - First barrel; 11 - First drainage groove; 14 - Body section; 15 - Tapered section; 2 - Second barrel; 21 - Second drainage groove; 3 - Fan; 31 - Motor; 32 - Impeller; 321 - Blade; 322 - Rear disc of impeller; 323 - Front disc; 4 - Windshield; 41 - Horizontal part; 42 - Inclined part; 5 - Air distribution plate; 6 - Connection section; 7 - Vibrating wire filter plate; 8 - Baffle demister; 9 - Waterproof cylinder; 10 - Air guiding fan blade; 12 - First spray assembly; 13 - Second spray assembly. Detailed implementation manners
[0023] The following will describe the technical solutions in some embodiments of the present application in combination with the drawings in some embodiments of the present application.
[0024] It should be noted that: Similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. At the same time, in the description of the present application, terms such as "first" and "second" are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.
[0025] Such as Figure 1 And 2As shown in the figure, an embodiment of the present application provides a horizontal wet high-efficiency dust collector, which includes a first barrel 1 and a second barrel 2 connected to each other. Among them, one side of the first barrel 1 is an air inlet, and the soot can enter from the air inlet. A fan 3 is also provided in the first barrel 1. After the fan 3 is started, it can generate negative pressure to suck the soot into the first barrel 1. The second barrel 2 is connected to the first barrel 1, and an inclined windshield 4 is provided in the second barrel 2. The windshield 4 is used to block the airflow. The first spray assembly 12 located at the air inlet position first sprays water on the soot in the first barrel 1 to achieve primary dust removal. The soot after primary dust removal enters the second barrel 2. After being sprayed with water by the second spray assembly 13 located between the first barrel 1 and the windshield 4, secondary dust removal is performed on the soot. At this time, most of the soot will flow into the first drainage groove 11 and the second drainage groove 21 respectively, while a small part of the soot still has not been mixed with the water mist and continues to flow with the airflow and is blocked by the windshield 4. Using the principle of inertial dust removal, that is, using the difference in inertial forces between the soot and the gas during movement to separate the dust-containing liquid droplets from the gas. By setting the windshield 4, when the soot and the airflow encounter the windshield 4, the dust-containing liquid droplets are separated from the gas, and the soot is separated from the airflow by using the difference in inertial forces between the soot and the gas, so as to achieve the purpose of dust removal, so that after the wet high-efficiency dust collector has undergone two dust removals, it can still perform dust removal one more time to improve the dust removal effect.
[0026] Optionally, both sides of the windshield 4 in the horizontal direction are in contact with the barrel wall of the second barrel 2, so as to improve the shielding area of the windshield 4 and prevent the airflow from flowing out from both sides of the windshield 4 in the horizontal direction.
[0027] Optionally, the windshield 4 can be a steel plate, which has a low cost and is simple to manufacture.
[0028] Optionally, the first barrel 1 includes a main body section 14 and a tapered section 15 connected to each other. The size of the tapered section 15 is smaller than that of the main body section 14, so that the soot that has not been mixed with the water mist can gradually converge in the tapered section 15 and is convenient to flow into the connection section 6 centrally. Of course, since the tapered section 15 is a curved surface structure, the tapered section 15 is also convenient to guide the mixture of the soot and the water mist to flow into the first drainage groove 11.
[0029] Optionally, the main body section 14 and the tapered section 15 can be connected by welding. Of course, they can also be connected by bolts.
[0030] Optionally, a first drainage groove 11 is provided at the bottom of the main body section 14. The first drainage groove 11 is communicated with the main body section 14. By setting the first drainage groove 11, the mixture of the soot and the water mist in the first barrel 1 can be collected and discharged.
[0031] Such as Figure 2As shown, as an implementation manner, the wind deflector 4 includes a horizontal portion 41 and an inclined portion 42. The horizontal portion 41 is connected to the second barrel 2, and the inclined portion 42 extends obliquely away from the fan 3, enabling the air flow to enter the second barrel 2. Moreover, the projected area of the inclined portion 42 in the direction of the air inlet of the second barrel 2 exceeds half of the area of the air inlet of the second barrel 2, making the area of the inclined portion 42 large enough to block more air flow and improve the dust removal effect.
[0032] Optionally, the air inlet of the second barrel 2 is the opening connected to the first barrel 1.
[0033] Optionally, the horizontal portion 41 can be connected to the second barrel 2 by bolts or welding.
[0034] Optionally, the second barrel 2 can be of a cuboid structure, enabling the vertical sides on both sides of the inclined portion 42 to abut against the second barrel 2.
[0035] Optionally, the area of the horizontal cross-section of the second barrel 2 is larger than the volume of the air inlet of the second barrel 2, which plays a role in expanding the air flow entering the second barrel 2. The air flow entering the second barrel 2 will have a reduced flow rate due to the increased volume of the second barrel 2. After the flow rate is reduced, it cannot drive the mixture of dust and water mist, so that the mixture of dust and water mist can flow into the second drainage trough 21, which also achieves the effect of dust removal.
[0036] As Figure 2 As shown, as an implementation manner, the exhaust port direction of the second barrel 2 is set upward, and the direction of the exhaust port forms an angle with the flow direction of the air flow blocked by the wind deflector 4, thereby being able to play a role in reducing the flow rate. On the one hand, it enables the mixture of dust and water mist to fall into the second drainage trough 21 by its own gravity; at the same time, it also enables the dust in the air flow not to drive the dust, causing the dust to also fall into the second water collecting trough. A wind distribution plate 5 for reducing the wind speed is also provided in the second barrel 2.
[0037] Optionally, a number of wind distribution holes are evenly distributed on the wind distribution plate 5, and the opening ratio of the wind distribution plate 5 is 0.32 - 0.4. After the air flow containing dust passes through the wind distribution plate 5, through the impact with the wind distribution plate 5, the flow rate of the air flow containing dust is reduced, so that the air flow cannot drive the dust, and the dust falls into the second drainage trough 21 by its own gravity, thereby improving the dust removal effect of the wet high-efficiency dust collector.
[0038] As an implementation manner, one end of the wind distribution plate 5 is connected to the barrel wall of the second barrel 2, and the other end is connected to the inclined portion 42, thereby being able to meet the stability of the wind distribution plate 5.
[0039] Optionally, the end of the wind distribution plate 5 connected to the second barrel 2 can be connected by bolts or welding, and the position connected to the inclined portion 42 can also be connected by bolts or welding.
[0040] As Figure 1 and 2 shown, as an implementation manner, the first barrel 1 is connected to the second barrel 2 through a connecting section 6. At least one vibrating wire filter plate 7 is installed on the connecting section 6. By setting the connecting section 6, an installation space is provided for the vibrating wire filter plate 7, and the vibrating wire filter plate 7 is located between the second spray assembly 13 and the wind shield 4. The vibrating wire filter plate 7 can play the role of dust collection and filtration. After the fan 3 is started, a swirling air flow is formed. The first spray assembly 12 sprays water for atomization at the position of the air inlet of the first barrel 1, and there is a large amount of water mist, so that the soot and the water mist are mixed, playing the role of primary dust removal; and the soot that is not mixed with the water mist continues to flow. Since the vibrating wire filter plate 7 is located between the wind shield 4 and the second spray assembly 13, therefore, before the soot enters the second barrel 2, it will also be mixed with the water mist of the second spray assembly 13, so that the mixture of the soot and the water mist directly falls on the vibrating wire filter plate 7, and the vibrating wire filter plate 7 further realizes the functions of dust collection and filtration, thereby improving the dust removal effect of the wet high-efficiency dust collector.
[0041] As Figure 3 shown, optionally, the vibrating wire filter plate 7 is usually composed of a bracket, warp stainless steel wires and weft stainless steel wires. The warp stainless steel wires are vertically arranged at intervals on both side surfaces of the bracket, and the weft stainless steel wires are horizontally arranged at intervals in the middle of the bracket. The two warp stainless steel wires and the weft stainless steel wires are separated from each other to form two sets of filter meshes.
[0042] Optionally, the first spray assembly 12 includes a water pipe and a nozzle. Among them, the nozzle is arranged towards the direction of the fan 3, and the water pipe extends to the center position of the air inlet, and sprays water mist around through the nozzle to improve the dust removal effect.
[0043] Optionally, a water pump or the like can be connected to the outside of the water pipe. The first spray assembly 12 has the same structure as the second spray assembly 13.
[0044] Optionally, the connecting section 6 and the first barrel 1 and the second barrel 2 can be respectively connected by bolts.
[0045] Optionally, the connecting section 6 is of a square structure, so as to facilitate connection with the vibrating wire filter plate 7. The connecting section 6 can be provided with two positioning grooves in two opposite directions, such as the upper and lower directions. The vibrating wire filter plate 7 can be inserted into the positioning grooves to play a positioning role.
[0046] As Figure 1 and 2As shown, as an implementation manner, a baffle demister 8 is further installed at the top of the second barrel 2. The baffle demister 8 can play a role in dehydrating, intercepting water mist, so that water flows along the barrel wall of the second barrel 2 into the second drainage tank 21, avoiding a large amount of water mist in the air flow flowing out of the second barrel 2. Of course, after multiple dust removals, a small amount of mixture of soot and water mist falls on the surface of the baffle demister 8, and the baffle demister 8 can also play a role in dust collection.
[0047] Optionally, the baffle demister 8 can be detachably connected to the second barrel 2 by bolts or other clamping forms. On the one hand, the baffle demister 8 can be regularly disassembled and cleaned, and on the other hand, the baffle demister 8 can be regularly replaced.
[0048] Optionally, since the second barrel 2 is of a cuboid structure, it is convenient to connect with the baffle demister 8. Two positioning grooves can be provided in two horizontally opposite directions of the second barrel 2, and the baffle demister 8 can be inserted into the positioning grooves to play a positioning role.
[0049] As Figure 2 shown, as an implementation manner, the fan 3 includes an impeller 32 facing the air inlet and a motor 31 connected to the impeller 32. When the impeller 32 rotates, it can generate a swirling air flow, so that after the soot and water mist are mixed, they move along the outer surface of the waterproof cylinder 9 towards the air guide fan blade 10. The outside of the motor 31 is covered with a waterproof cylinder 9. By setting the waterproof cylinder 9, it can be avoided that water mist enters the fan 3 and causes a short circuit to the motor 31.
[0050] Optionally, the motor 31 can be powered by an external wire.
[0051] Optionally, the waterproof cylinder 9 and the motor 31 can be connected by a flange and bolts.
[0052] As Figure 2 shown, as an implementation manner, an impeller 32 is installed on the output shaft of the motor 31. The impeller 32 includes an impeller rear disc 322 for blocking water. Through the impeller rear disc 322, it can be avoided that water mist and soot enter the motor 31 from the output shaft of the motor 31, thus playing a role in waterproofing and dustproofing.
[0053] Optionally, the impeller rear disc 322 is conical, and the output shaft and the impeller rear disc 322 can be connected by a connecting plate to improve the stability between the impeller rear disc 322 and the output shaft. The impeller 32 further includes blades 321 and a front disc 323. The blades 321 and the front disc 323 are both welded to the impeller rear disc 322. When the output shaft rotates, the impeller 32 is synchronously driven to rotate.
[0054] As an implementation manner, a plurality of supporting members for supporting the waterproof cylinder 9 are further provided on the outer surface of the waterproof cylinder 9, so as to play a role in fixedly supporting the blower 3.
[0055] Optionally, the supporting members are arranged at intervals along the circumferential direction of the waterproof cylinder 9.
[0056] Optionally, the supporting members can be metal members to ensure the structural strength.
[0057] As Figure 2 shown, as an implementation manner, an inclined air guiding fan blade 10 is further provided between the waterproof cylinder 9 and the first barrel 1. The air guiding fan blade 10 is of a bent structure. The inclination and the bent structure of the air guiding fan blade 10 can enable the air flow to form a spiral air flow. Under the action of centrifugal force, the mixture of dust and water mist enters the first drainage groove 11 and flows out of the first barrel 1, achieving the purpose of primary dust removal.
[0058] Optionally, the air guiding fan blade 10 is respectively connected to the waterproof cylinder 9 and the first barrel 1 by welding, so that the air guiding fan blade 10 can also play a supporting role.
[0059] As Figure 2 shown, as an implementation manner, the first barrel 1 includes a first drainage groove 11 at the bottom of the first barrel 1. The first drainage groove 11 is communicated with the chamber inside the first barrel 1. By providing the first drainage groove 11, the mixture of dust and water mist inside the first barrel 1 can be collected and discharged; the second barrel 2 includes a second drainage groove 21 at the bottom of the second barrel 2. The second drainage groove 21 is communicated with the chamber inside the second barrel 2. The mixture of dust and water mist flows into the second drainage groove 21.
[0060] Optionally, the first drainage groove 11 is inclined to facilitate sewage discharge; the second drainage groove 21 is also inclined to facilitate sewage discharge.
[0061] The above are only the embodiments of the present application and are not used to limit the protection scope of the present application. For those skilled in the art, the present application can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0062] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present application, and all should be covered by the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
[0063] It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.
Claims
1. A horizontally arranged wet high-efficiency dust collector, characterized in that: include: A first barrel, one side of the first barrel is an air inlet, and a fan is also provided inside the first barrel; A second barrel is connected to the first barrel, and the second barrel is provided with an inclined windshield for stopping airflow; The water spray device comprises a first spray assembly and a second spray assembly, wherein the first spray assembly is located at the air inlet, and the second spray assembly is located between the first barrel and the wind shield.
2. The wet high-efficiency dust collector according to claim 1, characterized in that: The wind shield includes a horizontal portion and an inclined portion, the horizontal portion is connected to the second barrel, the inclined portion extends obliquely in a direction away from the fan, and a projection area of the inclined portion toward the air inlet of the second barrel exceeds half of the air inlet area of the second barrel.
3. The wet high-efficiency dust collector according to claim 2, characterized in that: The exhaust port of the second barrel is arranged to face upward; The second barrel is also provided with an air distribution plate for reducing the wind speed.
4. The wet high-efficiency dust collector according to claim 3, characterized in that: One end of the air distribution plate is connected to the barrel wall of the second barrel, and the other end is connected to the inclined portion.
5. The wet high-efficiency dust collector according to any one of claims 1 to 4, characterized in that: The first barrel is connected to the second barrel via a connecting section, and the connecting section is equipped with at least one vibrating string filter plate, and the vibrating string filter plate is located between the second spray assembly and the wind shield.
6. The wet high-efficiency dust collector according to any one of claims 1 to 4, characterized in that: A deflector demister plate is also installed on the top of the second barrel.
7. The wet high-efficiency dust collector according to any one of claims 1 to 4, characterized in that: The fan comprises an impeller facing the air inlet and a motor connected to the impeller; The outer cover of the motor is provided with a waterproof cylinder; The impeller comprises an impeller rear disc for blocking water.
8. The wet high-efficiency dust collector according to claim 7, characterized in that: The outer surface of the waterproof cylinder is also provided with a plurality of supporting members for supporting the waterproof cylinder.
9. The wet high-efficiency dust collector according to claim 7, characterized in that: An inclined air guide blade is also provided between the waterproof cylinder and the first barrel, and the air guide blade is a curved structure.
10. The wet high-efficiency dust collector according to any one of claims 1 to 4, characterized in that: The first barrel further comprises a first drainage groove located at the bottom of the first barrel; The second tub further includes a second drainage groove located at the bottom of the second tub.
Citation Information
Patent Citations
Air scrubbing and dust removing device
CN204337968U