Polycarboxylate superplasticizer storage and homogenization device
By designing the first rotating teeth and rotation shaft in the polycarboxylic acid water reducing agent storage homogenization device, the rotation and rotation of the stirring rod are realized, and the uniform mixing and scraping of materials are ensured through the arrangement of rotating parts and scrapers, the stress and fatigue damage caused by different stirring directions in the existing device is solved, and the service life and homogenization effect of the device are improved.
Patent Information
- Application Number
- CN202422024183.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-21
AI Technical Summary
During the stirring process, the existing polycarboxylic acid water reducing agent storage homogenization device causes the stirring device to bear greater stress and fatigue damage, and is prone to wear, deformation and even fracture.
A polycarboxylic acid water reducing agent storage homogenization device is designed. By setting the first rotating teeth and the rotation shaft, the stirring rod can rotate and rotate when rotating, adopt the up-turning stirring method, and through the arrangement of the rotating member and the scraper, the material is uniformly mixed and scraped in the storage space.
This design ensures that the polycarboxylic acid water reducing agent is fully mixed in all directions, avoids concentration unevenness or layering, reduces impact and friction on the tank body and stirring device, and improves the service life and homogenization effect of the device.
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Figure CN222984203U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polycarboxylic acid water reducer, in particular to a polycarboxylic acid water reducer storage and homogenization device. Background Art
[0002] Polycarboxylate water reducer is a high-performance water reducer and a cement dispersant used in cement concrete. It is widely used in highways, bridges, dams, tunnels, high-rise buildings and other projects. Polycarboxylate water reducer has complex components, including inorganic salts, small molecular organic matter and high molecular polymers. Therefore, long-term storage of polycarboxylate water reducer products may cause precipitation, stratification and other non-uniform conditions.
[0003] The Chinese utility model patent with the authorization announcement number CN 220194593 U discloses a polycarboxylate water-reducing agent storage and homogenization device, comprising a storage tank, a first motor is fixedly installed on the top of the storage tank through a bracket, the output end of the first motor penetrates the inner wall of the top of the storage tank, and the output end of the first motor is fixedly connected to a first stirring roller; the utility model can drive the first stirring blade to rotate by the first motor, and can drive the second stirring blade to rotate by the second motor, so as to keep the polycarboxylate water-reducing agent in a homogenized state, accelerate the stirring and mixing speed of the polycarboxylate water-reducing agent, and at the same time, the overall structure is relatively simple, and it is also very convenient to use, which improves the practicality of the device, and the top of the feed hopper can be sealed by rotating the cover plate to prevent impurities in the air from entering the interior of the storage tank through the feed hopper, and the polycarboxylate water-reducing agent can be discharged for use through the discharge pipe.
[0004] Although the above-mentioned prior art solution can drive the first stirring blade to rotate by the first motor and the second stirring blade to rotate by the second motor, this method will result in different stirring directions, causing the stirring device to bear greater stress and fatigue damage, making the stirring shaft, stirring blades and other components prone to wear, deformation and even breakage under different stirring directions. Therefore, it is urgent to design a polycarboxylate water-reducing agent storage and homogenization device to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a storage and homogenization device for polycarboxylic acid water-reducing agent, so as to solve the problem that the stirring method in the above-mentioned background technology may have different stirring directions, causing the stirring device to be subjected to greater stress and fatigue damage, making the stirring shaft, stirring blades and other components prone to wear, deformation or even breakage under different stirring directions.
[0006] To achieve the above object, the present utility model provides the following technical solution. A polycarboxylate superplasticizer storage homogenization device includes: a tank body, a connection cover is movably connected to the top of the tank body, a protection box is fixedly connected to the top of the connection cover, a positioning ring is fixedly connected to the outer surface of the protection box, a driving motor is fixedly connected to the inside of the positioning ring, a first rotating gear is fixedly connected to the output end of the driving motor, a second rotating gear is meshed and connected to the side surface of the first rotating gear, a rotating shaft is fixedly connected to the center of the second rotating gear, a tooth ring is meshed and connected to the outer surface of the second rotating gear, a first connecting rod is fixedly connected to the outer surface of the rotating shaft, a first connecting buckle is fixedly connected to the outer surface of the first connecting rod, a second connecting buckle is movably connected to the outer surface of the first connecting buckle, a fixing bolt is movably connected to the inside of the first connecting buckle, a second connecting rod is fixedly connected to the outer surface of the second connecting buckle, and a stirring rod is fixedly connected to the end of the second connecting rod away from the second connecting buckle.
[0007] Preferably, a rotating member is fixedly connected to the output end of the driving motor, and a connecting plate is fixedly connected to the outer surface of the rotating member.
[0008] Preferably, a rotating frame is fixedly connected to the end of the connecting plate away from the rotating member, and an activity groove is formed inside the rotating frame.
[0009] Preferably, a scraping plate is fixedly connected to the bottom of the rotating frame, and a bottom frame is fixedly connected to the bottom of the scraping plate.
[0010] Preferably, the scraping plate is fixedly connected between the rotating frame and the bottom frame, and the center of the bottom frame is hollow.
[0011] Preferably, the side of the tooth ring away from the second rotating gear is fixedly connected to the inner wall of the protection box, and the second rotating gears are evenly meshed in three groups on the inner side of the tooth ring.
[0012] Preferably, the fixing bolt penetrates and connects to the side surfaces of the first connecting buckle and the second connecting buckle, and the first connecting buckle and the second connecting buckle are movably connected between the first connecting rod and the second connecting rod.
[0013] Preferably, the stirring rod is fixedly connected to the bottom of the second connecting rod, and the stirring rod is rotatably connected inside the stirring rod.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] Through the settings of the first rotating gear and the rotating shaft, the stirring rod can achieve self-rotation and revolution while rotating and turning up for stirring. This way of turning up for stirring can ensure that the polycarboxylate superplasticizer is fully mixed in all directions, avoiding uneven concentration or stratification. At the same time, this method makes the material flow more smoothly in the storage container, reducing the impact and friction on the tank body and the stirring device, thereby improving the service life of the device.
[0016] Through the settings of the rotating part and the scraper, the material adhering to the inner wall can be scraped off in time and remixed into the main material, ensuring that the concentration of the superplasticizer is uniform throughout the storage space. At the same time, when scraping the material on the inner wall, it will also have a certain pushing effect on the material, promoting the overall flow of the material. This helps to break the possible static areas, making the superplasticizer more fully mixed and improving the homogenization degree. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional sectional view of the structure of the present invention;
[0018] Figure 2 is a three-dimensional schematic diagram of the partial connection structure of the driving motor and the rotating frame of the present invention;
[0019] Figure 3 is a three-dimensional schematic diagram of the partial connection structure of the first connecting rod and the second connecting rod of the present invention;
[0020] Figure 4 For the present invention Figure 3 is an enlarged schematic diagram at position A in the present invention.
[0021] In the figure: 1, tank body; 2, connection cover; 3, protective box; 4, positioning ring; 5, driving motor; 6, first rotating gear; 7, second rotating gear; 8, rotating shaft; 9, gear ring; 10, first connecting rod; 11, rotating part; 12, connecting plate; 13, rotating frame; 14, movable groove; 15, scraper; 16, bottom frame; 17, first connecting buckle; 18, second connecting buckle; 19, fixing bolt; 20, second connecting rod; 21, stirring rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] Please refer to Figures 1-4, an embodiment provided by the present utility model: a polycarboxylate water reducer storage homogenization device, comprising: a tank body 1, a connection cover 2 is movably connected to the top of the tank body 1, a protection box 3 is fixedly connected to the top of the connection cover 2, a positioning ring 4 is fixedly connected to the outer surface of the protection box 3, a driving motor 5 is fixedly connected to the inside of the positioning ring 4, an output end of the driving motor 5 is fixedly connected to a first rotating gear 6, a second rotating gear 7 is meshed with the side surface of the first rotating gear 6, a rotating shaft 8 is fixedly connected to the center of the second rotating gear 7, a gear ring 9 is meshed with the outer surface of the second rotating gear 7, a first connecting rod 10 is fixedly connected to the outer surface of the rotating shaft 8, a first connection buckle 17 is fixedly connected to the outer surface of the first connecting rod 10, a second connection buckle 18 is movably connected to the outer surface of the first connection buckle 17, a fixing bolt 19 is movably connected to the inside of the first connection buckle 17, a second connecting rod 20 is fixedly connected to the outer surface of the second connection buckle 18, and a stirring rod 21 is fixedly connected to one end of the second connecting rod 20 away from the second connection buckle 18.
[0024] Specifically, through the setting of the positioning ring 4, it can effectively play a role in supporting the driving motor 5, and a rotating part 11 and a first rotating gear 6 are fixedly connected to the outer surface of the output end of the driving motor 5.
[0025] Please refer to Figures 1-4 , a rotating part 11 is fixedly connected to the output end of the driving motor 5, and a connecting plate 12 is fixedly connected to the outer surface of the rotating part 11.
[0026] Specifically, through the setting of the connecting plate 12, it can effectively play a role in connecting the rotating part 11 and the rotating frame 13, so that the rotating frame 13 can be driven to rotate synchronously while the rotating part 11 rotates.
[0027] Please refer to Figures 1-4 , a rotating frame 13 is fixedly connected to one end of the connecting plate 12 away from the rotating part 11, and a movable groove 14 is formed in the inside of the rotating frame 13.
[0028] Specifically, through the setting of the movable groove 14, the first connecting rod 10 can pass through the rotating frame 13, so that the first connecting rod 10 can pass from the inner top end of the tank body 1 to the inner bottom end of the tank body 1.
[0029] Please refer to Figures 1-4 , a scraping plate 15 is fixedly connected to the bottom of the rotating frame 13, and a bottom frame 16 is fixedly connected to the bottom of the scraping plate 15.
[0030] Specifically, through the setting of the scraping plate 15, the outer surface of the scraping plate 15 is inclined. When the polycarboxylate water reducer precipitates, under the action of the scraping plate 15, the polycarboxylate water reducer adhered to the inner wall of the tank body 1 can be scraped off to avoid accumulation and difficult cleaning.
[0031] Please refer toFigures 1-4 The scraping plate 15 is fixedly connected between the rotating frame 13 and the base frame 16, and the center of the base frame 16 is hollow.
[0032] Specifically, through the setting of the base frame 16, the base frame 16 and the rotating frame 13 rotate synchronously under the action of the scraping plate 15, and the base frame 16 can effectively guarantee the integrity of the scraping plate 15 and prevent the scraping plate 15 from breaking due to excessive force.
[0033] Please refer to Figures 1-4 , one side of the tooth ring 9 away from the second rotating tooth 7 is fixedly connected to the inner wall of the protective box 3, and the second rotating teeth 7 are evenly meshed in three groups on the inner side of the tooth ring 9.
[0034] Specifically, through the setting of the tooth ring 9, when the first rotating tooth 6 rotates, the first rotating tooth 6 will drive the second rotating tooth 7 to rotate inside the tooth ring 9, thereby driving the stirring rod 21 to rotate.
[0035] Please refer to Figures 1-4 , the fixing bolt 19 penetrates and connects the side surfaces of the first connecting buckle 17 and the second connecting buckle 18, and the first connecting buckle 17 and the second connecting buckle 18 are movably connected between the first connecting rod 10 and the second connecting rod 20.
[0036] Specifically, through the setting of the first connecting buckle 17 and the second connecting buckle 18, the free disassembly of the stirring rod 21 can be realized, so as to facilitate the later maintenance or replacement of the stirring rod 21, thereby improving the practicability of the device.
[0037] Please refer to Figures 1-4 , the stirring rod 21 is fixedly connected to the bottom of the second connecting rod 20, and the stirring rod 21 is rotatably connected inside the stirring rod 21.
[0038] Specifically, through the setting of the stirring rod 21, when the stirring rod 21 rotates, the polycarboxylate superplasticizer will be turned over and stirred to prevent the polycarboxylate superplasticizer from precipitating and accumulating at the bottom.
[0039] Working principle: When in use, the stirring rod 21 is fixedly connected to the first connecting buckle 17 through the second connecting buckle 18, and the driving motor 5 is started, so that the driving motor 5 drives the first rotating gear 6 to rotate. Since the second rotating gear 7 is meshed between the first rotating gear 6 and the gear ring 9, the second rotating gear 7 will rotate along the inner side of the gear ring 9 under the drive of the first rotating gear 6. The rotating shaft 8 is fixedly connected inside the second rotating gear 7. While the rotating shaft 8 drives the stirring rod 21 to rotate with the first rotating gear 6 as the axis, the stirring rod 21 will also rotate itself. When the stirring rod 21 rotates, it will rotate and turn up the polycarboxylate water reducer inside the tank body 1, turning the bottom layer of the polycarboxylate water reducer to the top layer to prevent the polycarboxylate water reducer from precipitating or stratifying inside the tank body 1; the rotating part 11 is fixedly connected to the bottom of the output end of the driving motor 5. When the rotating part 11 rotates with the driving motor 5, the rotating part 11 will drive the rotating frame 13, the scraping plate 15, and the bottom frame 16 to rotate synchronously through the connecting plate 12. Since one side of the scraping plate 15 facing the rotation direction is inclined, the scraping plate 15 will scrape off the polycarboxylate water reducer on the inner wall of the tank body 1 while rotating, so that the mixing is more sufficient.
[0040] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed invention.
Claims
1. A polycarboxylate water-reducing agent storage and homogenization device, comprising: The tank body (1) is characterized in that a connection cover (2) is movably connected to the top of the tank body (1), a protection box (3) is fixedly connected to the top of the connection cover (2), a positioning ring (4) is fixedly connected to the outer surface of the protection box (3), a driving motor (5) is fixedly connected to the inside of the positioning ring (4), a first rotating tooth (6) is fixedly connected to the output end of the driving motor (5), a second rotating tooth (7) is meshingly connected to the side surface of the first rotating tooth (6), a rotating shaft (8) is fixedly connected to the center of the second rotating tooth (7), and the second rotating tooth (7) is fixedly connected to the center of the second rotating tooth (7). The outer surface is meshingly connected with a gear ring (9), the outer surface of the rotating shaft (8) is fixedly connected with a first connecting rod (10), the outer surface of the first connecting rod (10) is fixedly connected with a first connecting buckle (17), the outer surface of the first connecting buckle (17) is movably connected with a second connecting buckle (18), the interior of the first connecting buckle (17) is movably connected with a fixing bolt (19), the outer surface of the second connecting buckle (18) is fixedly connected with a second connecting rod (20), and the end of the second connecting rod (20) away from the second connecting buckle (18) is fixedly connected with a stirring rod (21).
2. A polycarboxylate water-reducing agent storage and homogenization device according to claim 1, characterized in that: The output end of the driving motor (5) is fixedly connected to a rotating member (11), and the outer surface of the rotating member (11) is fixedly connected to a connecting plate (12).
3. A polycarboxylate water-reducing agent storage and homogenization device according to claim 2, characterized in that: One end of the connecting plate (12) away from the rotating member (11) is fixedly connected to a rotating frame (13), and a movable groove (14) is provided inside the rotating frame (13).
4. A polycarboxylate water-reducing agent storage and homogenization device according to claim 3, characterized in that: A scraper (15) is fixedly connected to the bottom of the rotating frame (13), and a base frame (16) is fixedly connected to the bottom of the scraper (15).
5. A polycarboxylate water-reducing agent storage and homogenization device according to claim 4, characterized in that: The scraper (15) is fixedly connected between the rotating frame (13) and the base frame (16), and the center of the base frame (16) is hollow.
6. The polycarboxylate water-reducing agent storage and homogenization device according to claim 1, characterized in that: The side of the gear ring (9) away from the second rotating teeth (7) is fixedly connected to the inner wall of the protection box (3), and the second rotating teeth (7) are connected to the inner side of the gear ring (9) in three groups in a uniform meshing manner.
7. The polycarboxylate water-reducing agent storage and homogenization device according to claim 1, characterized in that: The fixing bolt (19) penetrates and is connected to the side surfaces of the first connecting buckle (17) and the second connecting buckle (18); the first connecting buckle (17) and the second connecting buckle (18) are movably connected between the first connecting rod (10) and the second connecting rod (20).
8. The polycarboxylate water-reducing agent storage and homogenization device according to claim 1, characterized in that: The stirring rod (21) is fixedly connected to the bottom of the second connecting rod (20), and the stirring rod (21) is rotatably connected to the inside of the stirring rod (21).
Citation Information
Patent Citations
Polycarboxylate superplasticizer storage and homogenization device
CN220194593U