Water reducing agent compounding equipment

By designing a water reducing agent compounding equipment with a mixing structure and a stirring structure, the problem of premixing agent compounding in the prior art requires premixing, and the water reducing agent is better mixed in concrete, thereby improving the flowability and workingability of the concrete.

CN222984239UActive Publication Date: 2025-06-17HEBEI JIANING BUILDING MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422206871.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-17
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the prior art, when combining the water reducing agent, premixing treatment is required to ensure that the water reducing agent is better when mixed and processed in concrete.

Method used

A water reducing agent compound equipment is designed. Through the setting of the mixing structure, the linkage drives the rotation shaft to rotate, and the rotation shaft drives the lower and upper wheels to rotate, so as to achieve premix of the water reducing agent. The mixing structure is driven by an asynchronous motor to rotate, combining the twisting dragon and scraper to ensure the thorough mixing of concrete and water reducing agent.

Benefits of technology

Through the design of premix and stirring structures, the water reducing agent is better mixed in concrete, which improves the flowability and working properties of the concrete, and simplifies the discharge process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222984239U_ABST
    Figure CN222984239U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of concrete production, and particularly relates to water reducing agent compounding equipment which comprises a supporting frame, a barrel body structure is installed at the top of the supporting frame, a stirring structure is installed in the barrel body structure, a mixing structure is installed at the position, close to the right end, of the top of the barrel body structure, and the mixing structure comprises a mixing unit and a connecting unit. The mixing unit is arranged in the connecting unit and at the top end, the mixing unit comprises a linkage part, a rotating shaft is mounted in the middle of the right end of the linkage part, a lower wheel is mounted at the bottom end of the rotating shaft, and an upper wheel is mounted on the outer surface, close to the top end, of the rotating shaft. According to the water reducing agent compounding equipment, through the arrangement of the mixing structure, the linkage piece is used for driving the rotating shaft to rotate, the rotating shaft drives the lower wheel and the upper wheel to rotate when rotating, so that a water reducing agent is premixed, and when the water reducing agent is mixed, the mixing effect of the water reducing agent is better through opposite flushing of liquid.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of concrete production, and specifically relates to a water reducer compounding device. Background Technique

[0002] A water reducer is a concrete admixture that can reduce the mixing water consumption under the condition of maintaining the basic unchanged slump of concrete. Most of them belong to anionic surfactants, such as lignosulfonates, naphthalene sulfonate formaldehyde polymers, etc. After being added to the concrete mixture, it has a dispersing effect on cement particles, can improve its workability, reduce the unit water consumption, improve the fluidity of the concrete mixture; or reduce the unit cement consumption and save cement. The water reducer needs to be compounded during use.

[0003] During the use of the water reducer compounding device, the water reducer is directly mixed with other additives. However, the mixing rates of different additives with the water reducer are different, and direct mixing together will cause the problem that some additives are not completely mixed.

[0004] For example, a water reducer compounding device disclosed in Chinese Patent CN218475215U measures the retarder and high-efficiency damping agent required for compounding the water reducer through the dosing cylinder and injects them into the interior of the second compounding tank. Then, the driving motor is started to drive the central rotating shaft to rotate, so that the mixing blades rotate accordingly, and the retarder and high-efficiency damping agent are pre-mixed in the interior of the second compounding tank. After pre-mixing, the drain valve is opened, and the mixture of the retarder and high-efficiency damping agent is discharged into the interior of the first compounding tank. When the mixture of the retarder and high-efficiency damping agent enters the water pipeline, it is flushed onto the water turbine generator under the action of the diversion chute, driving the water turbine generator to rotate for power generation. The electric energy generated by power generation is processed and then delivered to the distribution box for further distribution. After the mixture of the retarder and high-efficiency damping agent enters the first compounding tank, the mother liquor water reducer is added into the interior of the first compounding tank through the water reducer addition port for secondary mixing, so that the pre-mixed sub-material and mother material are fully mixed. Finally, the liquid outlet valve is opened, and the compounded finished water reducer is discharged through the liquid outlet pipe.

[0005] However, in the prior art, when compounding the water reducer, it is necessary to perform pre-mixing treatment on the water reducer so that the water reducer can be better mixed when added to the concrete for mixing and processing.

[0006] Therefore, we urgently need to propose a water reducer compounding device. Content of the Utility Model

[0007] The purpose of the utility model is to provide a water reducer compounding device to solve the problem in the above background technique that in the prior art, when compounding the water reducer, it is necessary to perform pre-mixing treatment on the water reducer so that the water reducer can be better mixed when added to the concrete for mixing and processing.

[0008] To achieve the above object, the utility model provides the following technical solutions: A water reducer compounding device, including a support frame, a barrel structure is installed on the top of the support frame, a stirring structure is installed inside the barrel structure, and a mixing structure is installed near the right end at the top of the barrel structure;

[0009] The mixing structure includes a mixing unit and a connecting unit, and the mixing unit is arranged inside and at the top of the connecting unit;

[0010] The mixing unit includes a linkage member, a rotating shaft is installed in the middle of the right end of the linkage member, a lower wheel is installed at the bottom end of the rotating shaft, and an upper wheel is installed on the outer surface of the rotating shaft near the top end.

[0011] Preferably, the connecting unit includes a mixing barrel, a batching port is installed near the right end in the middle of the top surface of the mixing barrel, a liquid inlet pipe is installed near one end of the back surface in the middle of the top surface of the mixing barrel, a connecting pipe is installed in the middle of the bottom surface of the mixing barrel, and a flow monitoring valve is installed in the middle of the connecting pipe.

[0012] Preferably, the outer surface of the rotating shaft near the top end is connected to the inside of the circular hole opened in the middle of the top surface of the mixing barrel through a bearing, and the upper wheel and the lower wheel are installed in a mirror image. The linkage member is a driving wheel, a belt, and a driven wheel, and the inside of the driving wheel is connected to the outer surface of the top end of the stirring shaft.

[0013] Preferably, the barrel structure includes a stirring barrel, a feeding pipe is installed near the left end in the middle of the top surface of the stirring barrel, a feeding hopper is installed at the top end of the feeding pipe, and a discharging pipe is installed in the middle of the bottom surface of the stirring barrel.

[0014] Preferably, the middle of the outer surface of the stirring barrel is fixedly connected to the middle of the top surface of the support frame, and the inner wall of the installation hole opened near the right end in the middle of the top surface of the stirring barrel is fixedly connected to the outer surface of the bottom end of the connecting pipe.

[0015] Preferably, the stirring structure includes an asynchronous motor, a transmission member is connected to the output end of the asynchronous motor, a stirring shaft is connected inside the transmission member, a screw conveyor is installed on the outer surface of the stirring shaft, a stirring rod is installed on the outer surface of the stirring shaft near the top end, a scraper is installed at one end of the stirring rod away from the stirring shaft, a turntable is installed at the bottom end of the stirring shaft, and an arc-shaped plate is fixedly installed on the outer surface of the turntable.

[0016] Preferably, the bottom of the asynchronous motor is detachably installed and connected to the top surface of the stirring barrel, the outer surface of the scraper is slidably connected to the inner wall of the stirring barrel, the bottom surface of the arc-shaped plate is slidably connected to the bottom surface of the inner wall of the stirring barrel, and the top end of the stirring shaft is connected to the inside of the left end of the linkage member. The transmission member is a worm and a worm wheel, the worm is connected to the output end of the asynchronous motor, and the outer surface of the worm is meshed with the outer surface of the worm wheel.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. For this water reducer compounding equipment, through the setting of the mixing structure, the linkage drives the rotating shaft to rotate. When the rotating shaft rotates, it drives the lower wheel and the upper wheel to rotate, thereby pre-mixing the water reducer. When the water reducer is mixed, liquid counterflow is utilized, so that the mixing effect of the water reducer is better.

[0019] 2. For this water reducer compounding equipment, through the setting of the stirring structure, the asynchronous motor drives the transmission part and the stirring shaft to rotate, thereby making the mixing of concrete and water reducer more thorough by means of the auger. Moreover, the inner wall of the stirring barrel can be cleaned by using the scraper, and during the discharging process, due to the arc angle of the arc-shaped plate, the stirred concrete can be discharged better. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is the overall external structure schematic diagram of the present utility model;

[0021] Figure 2 is the internal structure schematic diagram of the present utility model;

[0022] Figure 3 is the enlarged internal structure diagram of the stirring structure of the present utility model;

[0023] Figure 4 is the enlarged driving structure diagram of the present utility model;

[0024] Figure 5 is the enlarged internal structure diagram of the mixing structure of the present utility model.

[0025] In the figure: 1, support frame; 101, stirring barrel; 102, feed pipe; 103, feed hopper; 104, discharge pipe; 201, asynchronous motor; 202, transmission part; 203, stirring shaft; 204, auger; 205, stirring rod; 206, scraper; 207, turntable; 208, arc-shaped plate; 301, linkage; 302, rotating shaft; 303, lower wheel; 304, upper wheel; 305, batching port; 306, liquid inlet pipe; 307, connecting pipe; 308, flow monitoring valve; 309, mixing barrel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer toFigures 1-5 , the present utility model provides a technical solution: Embodiment

[0028] A water reducer compounding device includes a support frame 1. A barrel structure is installed on the top of the support frame 1. A stirring structure is installed inside the barrel structure. A mixing structure is installed near the right end of the top of the barrel structure.

[0029] The mixing structure includes a mixing unit and a connecting unit. The mixing unit is arranged inside and at the top of the connecting unit. The mixing unit includes a linkage member 301. A rotating shaft 302 is installed in the middle of the right end of the linkage member 301. A lower wheel 303 is installed at the bottom end of the rotating shaft 302. An upper wheel 304 is installed on the outer surface of the rotating shaft 302 near the top end. The connecting unit includes a mixing barrel 309. A batching port 305 is installed in the middle of the top surface of the mixing barrel 309 near the right end. A liquid inlet pipe 306 is installed at one end near the back of the middle of the top surface of the mixing barrel 309. A connecting pipe 307 is installed in the middle of the bottom surface of the mixing barrel 309. A flow monitoring valve 308 is installed in the middle of the connecting pipe 307.

[0030] The outer surface of the rotating shaft 302 near the top end is connected to the inside of the circular hole opened in the middle of the top surface of the mixing barrel 309 through a bearing. The upper wheel 304 and the lower wheel 303 are installed in a mirror image.

[0031] Through the setting of the mixing structure, the linkage member 301 is used to drive the rotating shaft 302 to rotate. When the rotating shaft 302 rotates, it drives the lower wheel 303 and the upper wheel 304 to rotate, so as to pre-mix the water reducer. When the water reducer is mixed, liquid counterflow is utilized, so that the mixing effect of the water reducer is better.

[0032] When pre-mixing the water reducer, when the asynchronous motor 201 drives the transmission member 202 and the stirring shaft 203 to transmit power, the stirring shaft 203 is used to drive the linkage member 301 to transmit power. The stirring shaft 203 drives the driving wheel to rotate. Through the belt transmission connection of the driving wheel, the belt and the driven wheel, the driven wheel is used to drive the rotating shaft 302 to rotate. When the rotating shaft 302 rotates, it drives the lower wheel 303 and the upper wheel 304 to rotate. The water reducer is placed into the mixing barrel 309 through the batching port 305, and the pre-mixed liquid is placed into the mixing barrel 309 through the liquid inlet pipe 306. Thus, due to the mirror image setting of the lower wheel 303 and the upper wheel 304, the mixed liquid is subjected to liquid flow counterflow. Therefore, when mixing the water reducer, the water reducer can be mixed more thoroughly and is more easily mixed with concrete. When the water reducer is transported through the connecting pipe 307, by installing the flow monitoring valve 308, the dosage of the added water reducer can be controlled, so as to better produce concrete. Embodiment

[0033] Based on the first embodiment, the barrel structure includes a mixing barrel 101. In the middle of the top surface of the mixing barrel 101, a feeding pipe 102 is installed near the left end. At the top of the feeding pipe 102, a feeding hopper 103 is installed. In the middle of the bottom surface of the mixing barrel 101, a discharging pipe 104 is installed. The middle part of the outer surface of the mixing barrel 101 is fixedly connected to the middle part of the top surface of the support frame 1. The inner wall of the installation hole opened near the right end in the middle of the top surface of the mixing barrel 101 is fixedly connected to the bottom end of the outer surface of the connecting pipe 307.

[0034] The mixing structure includes an asynchronous motor 201. The output end of the asynchronous motor 201 is connected to a transmission member 202. Inside the transmission member 202, a mixing shaft 203 is connected. On the outer surface of the mixing shaft 203, an auger 204 is installed. Near the top end of the outer surface of the mixing shaft 203, a mixing rod 205 is installed. At one end of the mixing rod 205 away from the mixing shaft 203, a scraper 206 is installed. At the bottom end of the mixing shaft 203, a turntable 207 is installed. On the outer surface of the turntable 207, an arc-shaped plate 208 is fixedly installed. The bottom of the asynchronous motor 201 is detachably installed and connected to the top surface of the mixing barrel 101. The outer surface of the scraper 206 is slidably connected to the inner wall of the mixing barrel 101. The bottom surface of the arc-shaped plate 208 is slidably connected to the bottom surface of the inner wall of the mixing barrel 101. The top end of the mixing shaft 203 is connected to the inside of the left end of the linkage member 301.

[0035] Through the setting of the mixing structure, the asynchronous motor 201 is used to drive the transmission member 202 and the mixing shaft 203 to rotate, so that the mixing of concrete and water reducing agent is more thorough by using the auger 204. Moreover, the inner wall of the mixing barrel 101 can be cleaned by using the scraper 206. And during the discharging process, due to the arc angle of the arc-shaped plate 208, the stirred concrete can be better discharged.

[0036] When mixing concrete, start the asynchronous motor 201 to drive the transmission member 202 for transmission. The output end of the asynchronous motor 201 drives the worm to rotate. By using the meshing connection between the worm and the worm wheel, the asynchronous motor 201 drives the worm wheel and the mixing shaft 203 to rotate. Thus, the mixing shaft 203 drives the auger 204 to rotate. When the auger 204 rotates, it can turn the concrete at the bottom upward. Thus, when the concrete is mixed, it can be better mixed with the water reducing agent. At the same time, when the mixing shaft 203 rotates, it drives the mixing rod 205 and the scraper 206 to rotate. The inner wall of the mixing barrel 101 is scraped by using the scraper 206 to prevent the concrete from adhering to the inner wall of the mixing barrel 101. By driving the rotation of the turntable 207 and the arc-shaped plate 208 by the mixing shaft 203, the concrete at the bottom of the mixing barrel 101 can be scraped. At the same time, due to the arc angle of the arc-shaped plate 208, it effectively assists the discharging of the concrete. Thus, it is convenient to discharge through the discharging pipe 104.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

Claims

1. A water reducing agent compounding device, comprising a support frame (1), characterized in that: A barrel structure is installed on the top of the support frame (1), a stirring structure is installed inside the barrel structure, and a mixing structure is installed on the top of the barrel structure near the right end; The mixing structure comprises a mixing unit and a connecting unit, wherein the mixing unit is arranged inside and at the top of the connecting unit; The mixing unit comprises a linkage member (301), a rotating shaft (302) is installed in the middle of the right end of the linkage member (301), a lower wheel (303) is installed at the bottom end of the rotating shaft (302), and an upper wheel (304) is installed on the outer surface of the rotating shaft (302) near the top.

2. A water reducing agent compounding equipment according to claim 1, characterized in that: The connection unit comprises a mixing barrel (309), a dispensing port (305) is installed in the middle of the top surface of the mixing barrel (309) near the right end, a liquid inlet pipe (306) is installed in the middle of the top surface of the mixing barrel (309) near one end of the back, a connecting pipe (307) is installed in the middle of the bottom surface of the mixing barrel (309), and a flow monitoring valve (308) is installed in the middle of the connecting pipe (307).

3. A water reducing agent compounding equipment according to claim 2, characterized in that: The outer surface of the rotating shaft (302) is connected to the inside of a circular hole opened in the middle of the top surface of the mixing barrel (309) through a bearing near the top, and the upper wheel (304) and the lower wheel (303) are installed in a mirror-image manner.

4. A water reducing agent compounding equipment according to claim 1, characterized in that: The barrel structure comprises a mixing barrel (101), a feed pipe (102) is installed in the middle of the top surface of the mixing barrel (101) near the left end, a feed hopper (103) is installed at the top of the feed pipe (102), and a discharge pipe (104) is installed in the middle of the bottom surface of the mixing barrel (101).

5. A water reducing agent compounding equipment according to claim 4, characterized in that: The middle of the outer surface of the mixing barrel (101) is fixedly connected to the middle of the top surface of the support frame (1), and the inner wall of the mounting hole in the middle of the top surface of the mixing barrel (101) near the right end is fixedly connected to the bottom end of the outer surface of the connecting pipe (307).

6. A water reducing agent compounding equipment according to claim 1, characterized in that: The stirring structure comprises an asynchronous motor (201), the output end of the asynchronous motor (201) is connected to a transmission member (202), the transmission member (202) is internally connected to a stirring shaft (203), an auger (204) is mounted on the outer surface of the stirring shaft (203), a stirring rod (205) is mounted on the outer surface of the stirring shaft (203) near the top, a scraper (206) is mounted on the end of the stirring rod (205) away from the stirring shaft (203), a rotating disk (207) is mounted on the bottom end of the stirring shaft (203), and an arc-shaped plate (208) is fixedly mounted on the outer surface of the rotating disk (207).

7. A water reducing agent compounding equipment according to claim 6, characterized in that: The bottom of the asynchronous motor (201) is detachably connected to the top surface of the stirring barrel (101), the outer surface of the scraper (206) is slidably connected to the inner wall of the stirring barrel (101), the bottom surface of the arc plate (208) is slidably connected to the bottom surface of the inner wall of the stirring barrel (101), and the top end of the stirring shaft (203) is internally connected to the left end of the linkage member (301).

Citation Information

Patent Citations

  • Water reducing agent compounding equipment

    CN218475215U