Automatic feeding and stirring device for baking-free brick processing
By designing the screening assembly and dust collection assembly of the automatic feeding stirring device, the problem of material intactile brick processing is solved, the product quality and processing effect are improved, and environmental pollution is reduced.
Patent Information
- Application Number
- CN202421982881.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-15
AI Technical Summary
During the process of burn-free brick processing, due to the different sizes of raw materials, larger materials cannot be effectively screened out, which affects the uniformity of the materials in the mixing box and the quality of the final product.
An automatic feed stirring device is designed, including a mixing box, a screw conveyor, a screen assembly and a dust collection assembly. The screening material assembly transports the material to the screening box through a screw conveyor, and uses the motor-driven half gear and frame-shaped tooth plate to drive the screening plate to screen out large pieces of material, and absorb dust through the dust collection assembly.
Through screening of screening components and dust removal of dust collection components, the uniformity of materials in the mixing box is ensured, the processing effect and product quality of burn-free bricks are improved, and the environment is avoided.
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Figure CN222984287U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non - fired brick processing, in particular to an automatic feeding and stirring device for non - fired brick processing. Background Technique
[0002] Non - fired bricks are building materials made from a variety of raw materials such as fly ash, coal cinder, coal gangue, tailings slag, chemical slag, natural sand, and coastal mud. After these raw materials are mixed through appropriate processes and ratios, they are manufactured by pressing or extrusion molding. Because a large amount of carbon dioxide emissions are not generated during the manufacturing process, they have the characteristics of environmental protection and energy conservation, and have gradually become an important choice in modern construction projects.
[0003] During the processing of non - fired bricks, an automatic feeding and stirring device is usually required to stir the raw materials. The common method is to automatically feed the materials through a spiral knife. Since the sizes of the raw materials are different and they are all stacked together, it is impossible to effectively screen out larger materials during the feeding process, which may affect the uniformity and quality of the materials inside the stirring tank, and further affect the processing effect and product quality of the final non - fired bricks. For this reason, we provide an automatic feeding and stirring device for non - fired brick processing. Content of the Utility Model
[0004] The utility model provides an automatic feeding and stirring device for non - fired brick processing to solve the technical problems existing in the above - mentioned background technique.
[0005] The purpose and effect of an automatic feeding and stirring device for non - fired brick processing of the utility model are achieved by the following specific technical means: an automatic feeding and stirring device for non - fired brick processing, including:
[0006] A stirring tank and a screw conveyor arranged outside the stirring tank;
[0007] A screening component, arranged above the stirring tank, including a screening box communicated with the top end of the screw conveyor, a discharge slot opened at the middle part of one side surface of the screening box, a screening structure arranged inside the screening box, and a top - pulling structure installed on one side surface of the screening box for reciprocating movement of the screening structure;
[0008] A dust - collecting component, arranged above the screening box for dust removal when screening materials.
[0009] Preferably, the screening component includes a sieve plate hinged to the inner wall of the screening box. The bottom surface of the sieve plate is hinged with two support plates, and rotating shafts are rotatably connected to the side surfaces of the two support plates close to each other.
[0010] Preferably, the top-pulling structure of the screening component includes a motor installed on one side of the screening box. The output end of the motor is fixedly connected with a semi-gear, and the outside of the semi-gear is meshed with a frame-shaped toothed plate. The front and back of the frame-shaped toothed plate are respectively fixedly connected with one end of two rotating shafts close to each other.
[0011] Preferably, a positioning plate is fixedly connected to one side of the screening box. The upper surface of the positioning plate is slidably connected with two positioning rods, and the top end of each positioning rod is connected to the bottom surface of the frame-shaped toothed plate.
[0012] Preferably, two feeding pipes are fixedly communicated with the bottom surface of the screening box, and the bottom end of each feeding pipe penetrates through the mixing box and extends into the mixing box.
[0013] Preferably, the dust collection component includes an airtight frame arranged above the screening box, and a fan is installed on the upper surface of the airtight frame.
[0014] Preferably, an airtight cover is fixedly connected to the upper surface of the airtight frame, and a dust discharge pipe is fixedly communicated with the top end of the airtight cover.
[0015] Preferably, inserting rods are fixedly connected to the front and back of the airtight frame. The outside of each inserting rod is inserted with an inserting cylinder, and the bottom end of each inserting cylinder is connected to the upper surface of the mixing box.
[0016] Preferably, a water injection pipe is fixedly communicated with the upper surface of the mixing box, and a discharge pipe is fixedly communicated with the bottom surface of the mixing box.
[0017] Beneficial effects:
[0018] 1. Through the provided spiral conveyor, the material can be lifted into the screening component, and the screening component can screen out the large-sized materials doped in the material, thereby ensuring the uniformity of the material inside the mixing box and not affecting the processing effect of the non-fired bricks. Through the provided dust collection component, the dust generated during material screening can be sucked and collected to avoid environmental pollution.
[0019] 2. Through the cooperation of the provided motor, discharge chute, semi-gear, frame-shaped toothed plate, rotating shaft, support plate and sieve plate, when the motor works, the semi-gear can drive the frame-shaped toothed plate to lift back and forth at a high frequency when rotating. When the frame-shaped toothed plate lifts, it will pull the support plate through the rotating shaft, and the support plate will drive the sieve plate to achieve the screening effect, so that the large-sized materials can be discharged from the discharge chute, ensuring the uniformity of the material inside the mixing box and not affecting the processing quality of the non-fired bricks. Description of the drawings
[0020] Figure 1 It is a schematic three-dimensional structure diagram of the whole of the present invention.
[0021] Figure 2 This is a three-dimensional structural schematic diagram of the side view of the screening component of the present utility model.
[0022] Figure 3 This is a three-dimensional structural schematic diagram of the front cross-sectional view of the screening box of the present utility model.
[0023] Figure 4 For the present utility model Figure 2 The enlarged schematic diagram of the structure at position A.
[0024] Figure 5 This is a three-dimensional structural schematic diagram of the front cross-sectional view of the dust collection component of the present utility model.
[0025] Figures 1-5 Among them, the corresponding relationship between the part names and the drawing numbers is as follows:
[0026] 1. Stirring box; 2. Screw conveyor; 3. Screening component; 301. Screening box; 302. Discharge chute; 303. Sieve plate; 304. Support plate; 305. Rotating shaft; 306. Motor; 307. Half gear; 308. Frame-shaped toothed plate; 309. Positioning plate; 310. Positioning rod; 311. Feeding pipe; 4. Dust collection component; 401. Sealed frame; 402. Fan; 403. Sealed cover; 404. Dust discharge pipe; 405. Insert rod; 406. Insert cylinder; 5. Water injection pipe; 6. Discharge pipe. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0028] Embodiment 1
[0029] As shown in the attached Figure 1 to the attached Figure 5 figures: An automatic feeding and stirring device for non-burned brick processing includes: a stirring box 1 and a screw conveyor 2 arranged outside the stirring box 1. The top end of the screw conveyor 2 can directly convey materials into the screening box 301. The upper surface of the stirring box 1 is fixedly communicated with a water injection pipe 5, and the bottom surface of the stirring box 1 is fixedly communicated with a discharge pipe 6. Water can be added into the stirring box 1 by using the water injection pipe 5, and the stirred materials can be discharged from the inside of the stirring box 1 through the discharge pipe 6.
[0030] The screening assembly 3 is arranged above the mixing box 1, and includes a screening box 301 connected to the top of the screw conveyor 2, a discharge trough 302 opened in the middle of one side of the screening box 301, a screening structure arranged inside the screening box 301, and a top pulling structure installed on one side of the screening box 301 for reciprocating the screening structure.
[0031] The top pulling structure of the screening assembly 3 includes a motor 306 installed on one side of the screening box 301, and the output end of the motor 306 is fixedly connected to a half gear 307, and the outside of the half gear 307 is meshed with a frame-shaped tooth plate 308, and two groups of symmetrical teeth are installed on the inside of the frame-shaped tooth plate 308. The half gear 307 is adapted to the teeth on both sides. When the half gear 307 is disengaged from the teeth on one side of the frame-shaped tooth plate 308, it will promptly engage with the teeth on the other side of the frame-shaped tooth plate 308, thereby avoiding the situation where the half gear 307 and the frame-shaped tooth plate 308 are disengaged.
[0032] The front and back sides of the frame-shaped toothed plate 308 are respectively fixedly connected to the ends of the two rotating shafts 305 that are close to each other. When the motor 306 drives the half gear 307 to rotate, the frame-shaped toothed plate 308 will perform reciprocating lifting motion, and the frame-shaped toothed plate 308 can drive the rotating shaft 305 to rise and fall when it moves.
[0033] The screening assembly 3 includes a screening plate 303 hinged to the inner wall of the screening box 301, and two support plates 304 are hinged to the bottom surface of the screening plate 303. The two support plates 304 are rotatably connected to the side surfaces close to each other with a rotating shaft 305. When the rotating shaft 305 is raised or lowered, the support plates 304 will be pushed, and the support plates 304 will be deflected and push the screening plate 303, and the screening plate 303 will screen out the large block materials and discharge them from the discharge trough 302.
[0034] A positioning plate 309 is fixedly connected to one side of the screening box 301, and two positioning rods 310 are slidably connected to the upper surface of the positioning plate 309. The top of each positioning rod 310 is connected to the bottom surface of the frame-shaped tooth plate 308. The frame-shaped tooth plate 308 can be positioned by utilizing the cooperation between the positioning rod 310 and the positioning plate 309, thereby preventing deviation between the frame-shaped tooth plate 308 and the half gear 307.
[0035] The bottom surface of the screening box 301 is fixedly connected with two feed pipes 311, and the bottom end of each feed pipe 311 passes through the mixing box 1 and extends into the inside of the mixing box 1. The feed pipe 311 can be used to transport the material that falls to the bottom of the screening box 301 to the inside of the mixing box 1 for mixing.
[0036] Example 2
[0037] On the basis of Embodiment 1, in order to collect the dust generated during screening, a dust collection assembly 4 is provided above the screening box 301 for removing dust during screening of materials. The dust collection assembly 4 includes an airtight frame 401 disposed above the screening box 301. A blower 402 is installed on the upper surface of the airtight frame 401. The airtight frame 401 can seal the top of the screening box 301, and the blower 402 can suck the dust when it works.
[0038] A dusttight cover 403 is fixedly connected to the upper surface of the airtight frame 401. The top of the dusttight cover 403 is fixedly connected and communicated with a dust discharge pipe 404. The cooperation of the dusttight cover 403 and the dust discharge pipe 404 can guide the sucked dust, facilitating the staff to collect the dust.
[0039] Plug rods 405 are fixedly connected to both the front and the back of the airtight frame 401. An insertion cylinder 406 is inserted outside each plug rod 405. The bottom end of each insertion cylinder 406 is connected to the upper surface of the mixing tank 1. The cooperation of the insertion cylinder 406 and the plug rod 405 can fix the airtight frame 401 stably above the screening box 301, which is beneficial to sucking the dust.
[0040] Working principle: When in use, first start the motor 306 and the blower 402, and then control the screw conveyor 2 to perform feeding and loading work. The screw conveyor 2 will convey the materials to the sieve plate 303. At the same time, the motor 306 will drive the half gear 307 to rotate. When the half gear 307 meshes and rotates with the tooth teeth on one side of the frame-shaped tooth plate 308, the frame-shaped tooth plate 308 will rise. At the same time, the rotating shaft 305 will also rise and rotate, and the support plate 304 will deflect to push the sieve plate 303. When the half gear 307 rotates to mesh with the tooth teeth on the other side of the frame-shaped tooth plate 308, the frame-shaped tooth plate 308 will descend, and at the same time the sieve plate 303 will reset. Such reciprocating motion can screen out the large pieces of materials in the materials and discharge them from the discharge chute 302. And the blower 402 can suck and discharge the screened dust, thus ensuring the uniformity of the materials inside the mixing tank 1 and ensuring the processing effect and product quality of the non-burning bricks.
Claims
1. An automatic feeding and stirring device for unburned brick processing, characterized in that: include: A stirring box (1) and a screw conveyor (2) arranged outside the stirring box (1); A screening assembly (3) is arranged above the mixing box (1), comprising a screening box (301) connected to the top of the screw conveyor (2), a discharge trough (302) provided in the middle of a side of the screening box (301), a screening structure arranged inside the screening box (301), and a top pulling structure installed on a side of the screening box (301) for reciprocating the screening structure; The dust collecting assembly (4) is arranged above the screening box (301) and is used for removing dust when screening materials.
2. The automatic feeding and stirring device for unburned brick processing according to claim 1 is characterized in that: The screening material assembly (3) comprises a screening plate (303) hinged to the inner wall of the screening box (301), the bottom surface of the screening plate (303) is hinged with two supporting plates (304), and the side surfaces of the two supporting plates (304) close to each other are rotatably connected to a rotating shaft (305).
3. The automatic feeding and stirring device for unburned brick processing according to claim 1 is characterized in that: The jacking structure of the screening material assembly (3) comprises a motor (306) installed on a side of the screening box (301), the output end of the motor (306) is fixedly connected with a half gear (307), the outside of the half gear (307) is meshed with a frame-shaped toothed plate (308), and the front side of the frame-shaped toothed plate (308) and the back side of the frame-shaped toothed plate (308) are respectively fixedly connected to one end of two rotating shafts (305) close to each other.
4. The automatic feeding and stirring device for unburned brick processing according to claim 1 is characterized in that: A positioning plate (309) is fixedly connected to one side of the screening box (301), and two positioning rods (310) are slidably connected to the upper surface of the positioning plate (309), and the top end of each positioning rod (310) is connected to the bottom surface of the frame-shaped tooth plate (308).
5. The automatic feeding and stirring device for unburned brick processing according to claim 1 is characterized in that: The bottom surface of the screening box (301) is fixedly connected to two material delivery pipes (311), and the bottom end of each of the material delivery pipes (311) passes through the mixing box (1) and extends into the interior of the mixing box (1).
6. The automatic feeding and stirring device for unburned brick processing according to claim 1 is characterized in that: The dust collecting assembly (4) comprises a sealed frame (401) arranged above the screening box (301), and a fan (402) is installed on the upper surface of the sealed frame (401).
7. The automatic feeding and stirring device for unburned brick processing according to claim 6 is characterized in that: The upper surface of the sealed frame (401) is fixedly connected to a sealed cover (403), and the top end of the sealed cover (403) is fixedly connected to a dust exhaust pipe (404).
8. The automatic feeding and stirring device for unburned brick processing according to claim 6 is characterized in that: The front and back sides of the sealed frame (401) are fixedly connected with plug rods (405), the outside of each plug rod (405) is plugged with an insert tube (406), and the bottom end of each insert tube (406) is connected to the upper surface of the mixing box (1).
9. The automatic feeding and stirring device for unburned brick processing according to claim 1 is characterized in that: The upper surface of the mixing box (1) is fixedly connected to a water injection pipe (5), and the bottom surface of the mixing box (1) is fixedly connected to a discharge pipe (6).