Extrusion granulation equipment for drying-free organic fertilizer

By designing an extrusion granulation equipment including a granulation cylinder, a transfer chamber and a dust removal tube, the problems of low efficiency and dust pollution of existing equipment are solved, and efficient production and environmental protection are achieved.

CN222984308UActive Publication Date: 2025-06-17GULANG GENLIDO BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422192560.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-17
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The existing dry-free organic fertilizer granulation equipment is less efficient during preliminary extrusion and granulation, and is prone to producing a large amount of dust and polluting the environment.

Method used

An extrusion and granulation equipment including a granulation cylinder, a transfer chamber and a dust removal tube is designed. The raw materials are extruded through the hydraulic cylinder control pressure plate, formed into strips and cut into particles by slitting components, and dust is collected by a dust removal tube.

Benefits of technology

Improve production efficiency, reduce dust spillage, protect the surrounding environment, and improve the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses extrusion granulation equipment for drying-free organic fertilizer, and belongs to the technical field of drying-free organic fertilizer granulation. The extrusion granulation equipment for the drying-free organic fertilizer comprises a granulation cylinder and further comprises a transfer chamber, the transfer chamber is located below the granulation cylinder, the lower end of the granulation cylinder extends into the transfer chamber, a dust removal pipe and a material guide plate are arranged on the inner wall of the transfer chamber, and a slitting assembly is arranged below the granulation cylinder. In order to solve the problems that the drying-free organic fertilizer raw material is relatively low in efficiency during primary extrusion granulation, a large amount of dust is easily generated, and then the surrounding environment is polluted, the fermented drying-free organic fertilizer raw material is fed into a granulation cylinder, the raw material is extruded in the granulation cylinder along with a pressing plate, and the raw material becomes a strip shape through a discharge hole; and the slitting assembly cuts the strip-shaped raw materials into particles, and generated dust is collected by the dust removal pipe and then guided to the outside, so that the production efficiency is improved, and meanwhile, the cleanliness of the working environment is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-drying organic fertilizer granulation, in particular to an extrusion granulation device for non-drying organic fertilizer. Background Technique

[0002] Non-drying organic fertilizer is an organic fertilizer that can be prepared without the traditional drying process. In the production process of this fertilizer, an active substance called non-drying element is added, which can convert the free water in the fertilizer particles into bound water, thereby reducing the amount of free water in the particles after granulation and realizing the granulation preparation process without drying. The production process of non-drying organic fertilizer includes two main steps: fermentation and granulation. Since non-drying organic fertilizer does not require a drying process, it can significantly reduce production costs and energy consumption. It is suitable for fruit and vegetable crops, which can not only improve the quality of crops but also improve the soil. This fertilizer is easy to operate when used and is welcomed by farmers due to its long fertilizer efficiency period.

[0003] When the existing non-drying organic fertilizer is granulated, it is necessary to first preliminarily extrude and granulate to obtain organic fertilizer particles and then send them to a rounding machine. Finally, high-quality spherical organic fertilizer particles are obtained through the rounding machine. There are problems such as low efficiency during preliminary extrusion granulation and easy generation of a large amount of dust, which will pollute the surrounding environment. Therefore, it does not meet the existing requirements, and an extrusion granulation device for non-drying organic fertilizer is proposed for this. Content of the Utility Model

[0004] The purpose of the utility model is to provide an extrusion granulation device for non-drying organic fertilizer. By feeding the fermented non-drying organic fertilizer raw material into the inside of the granulation cylinder, as the pressing plate extrudes the non-drying organic fertilizer raw material inside the granulation cylinder, the non-drying organic fertilizer raw material becomes strip-shaped through the discharge holes, and the cutting component then cuts the strip-shaped non-drying organic fertilizer raw material into particles, and the generated dust is collected by the dust removal pipe and guided to the outside, which can solve the problems in the prior art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An extrusion granulation device for non-drying organic fertilizer, including a granulation cylinder, and further including a transfer chamber. The transfer chamber is located below the granulation cylinder, and the lower end of the granulation cylinder extends into the inside of the transfer chamber. A fixed ring is arranged at the upper end of the transfer chamber, a bottom plate is arranged at the lower end of the transfer chamber, a dust removal pipe and a material guiding plate are arranged on the inner wall of the transfer chamber, a breathable plate is arranged above the bottom plate, the granulation cylinder is a hollow cylindrical structure, a feed port is arranged on the side of the granulation cylinder, several discharge holes are arranged at the lower part of the granulation cylinder, a pressing plate is arranged inside the granulation cylinder, and a cutting component is arranged below the granulation cylinder.

[0006] Preferably, a hydraulic cylinder is provided above the granulation cylinder. The hydraulic cylinder is connected to the granulation cylinder through a bracket. The lower end of the hydraulic cylinder is provided with a telescopic rod, and the telescopic rod extends into the granulation cylinder and is connected to a pressing plate.

[0007] Preferably, the side of the dust removal pipe is connected to the inner wall of the transfer chamber. One end of the material guiding plate is connected to the transfer chamber. The dust removal pipe is located below the material guiding plate. The side of the dust removal pipe is provided with a dust inlet and a dust outlet. One end of the dust outlet extends to the outside of the transfer chamber and is connected to a vacuum cleaner. A discharge port is provided below the dust outlet.

[0008] Preferably, a fan and a first motor are provided between the air permeable plate and the bottom plate. At least two fans are provided. The first motor is located between the two fans. A discharge plate is provided on the upper surface of the air permeable plate. At least three discharge plates are provided. The three discharge plates are all connected to the first motor shaft.

[0009] Preferably, the cutting assembly includes a transmission plate, a positioning plate and a scraper. One end of the positioning plate is connected to the transmission plate, and the other end of the positioning plate is connected to the scraper. The scraper is in contact with the outer side surface of the granulation cylinder.

[0010] Preferably, the transmission plate is a hollow cylindrical structure. A second motor is arranged inside the transmission plate. The upper end of the second motor is connected to the granulation cylinder, and the lower end of the second motor is connected to the transmission plate by a shaft. A slider is provided at the upper end of the scraper, and a slideway is provided below the fixed ring. The slider is located inside the slideway.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. In the present utility model, the raw materials of the non-drying organic fertilizer are fed into the granulation cylinder. When the stacking height of the raw materials reaches the set value, the hydraulic cylinder controls the pressing plate to descend. As the pressing plate presses the raw materials inside the granulation cylinder, the raw materials become strip-shaped through the discharge holes. The second motor drives the cutting assembly to cut the strip-shaped non-drying organic fertilizer raw materials into particles. Compared with the traditional method of continuously pushing the non-drying organic fertilizer raw materials through the discharge holes by a worm, a large number of particles can be produced at one time, the production efficiency is improved, and the production cost is reduced.

[0013] 2. In the present utility model, a transfer chamber is provided below the granulation cylinder. After the non-drying organic fertilizer raw materials are preliminarily prepared into particles, they first fall along the material guiding plate into the transfer chamber and accumulate on the air permeable plate, and then are rotated and pushed by the discharge plate through the discharge port. When the discharge plate rotates, the fan blows out an upward air flow, and the air flow passes through the air permeable plate to drive the dust in the preliminary particles of the non-drying organic fertilizer raw materials to move upward. The dust is then collected into the external vacuum cleaner through the dust removal pipe, thereby reducing the situation of dust spillage, protecting the surrounding environment, and at the same time improving the cleanliness of the working environment. Description of the Drawings

[0014] Figure 1 This is the overall front view of the present utility model;

[0015] Figure 2 This is the overall sectional view of the present utility model;

[0016] Figure 3 This is the schematic diagram of the partial structure of the cutting component of the present utility model;

[0017] Figure 4 This is the schematic diagram of the partial structure of the discharge plate of the present utility model.

[0018] In the figure: 1, granulation cylinder; 101, feed inlet; 102, discharge hole; 2, transfer chamber; 201, discharge outlet; 202, discharge plate; 203, first motor; 204, bottom plate; 3, hydraulic cylinder; 301, bracket; 302, telescopic rod; 303, pressing plate; 4, fixing ring; 401, slideway; 5, cutting component; 501, drive plate; 502, positioning plate; 503, scraper; 504, slider; 6, second motor; 7, guiding plate; 8, dust removal pipe; 801, dust inlet; 802, dust outlet; 9, air permeable plate; 901, fan. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] In order to solve the problems that the efficiency of the preliminary extrusion granulation of the raw materials of the non-dried organic fertilizer is relatively low, and at the same time, a large amount of dust is easily generated, thereby polluting the surrounding environment, please refer to Figures 1-4 , an embodiment provided by the present utility model: an extrusion granulation device for non-dried organic fertilizer, including a granulation cylinder 1, and further including a transfer chamber 2. The transfer chamber 2 is located below the granulation cylinder 1. The lower end of the granulation cylinder 1 extends into the interior of the transfer chamber 2. A fixing ring 4 is arranged at the upper end of the transfer chamber 2. A bottom plate 204 is arranged at the lower end of the transfer chamber 2. A dust removal pipe 8 and a guiding plate 7 are arranged on the inner wall of the transfer chamber 2. An air permeable plate 9 is arranged above the bottom plate 204. The granulation cylinder 1 is a hollow cylindrical structure. A feed inlet 101 is arranged on the side surface of the granulation cylinder 1. A plurality of discharge holes 102 are arranged at the lower part of the granulation cylinder 1. A pressing plate 303 is arranged inside the granulation cylinder 1. A cutting component 5 is arranged below the granulation cylinder 1.

[0021] Above the granulation cylinder 1, a hydraulic cylinder 3 is provided. The hydraulic cylinder 3 is connected to the granulation cylinder 1 through a bracket 301. The hydraulic cylinder 3 is provided with a telescopic rod 302 at its lower end. The telescopic rod 302 extends into the granulation cylinder 1 and is connected to a pressing plate 303. The cutting component 5 includes a transmission plate 501, a positioning plate 502, and a scraper 503. One end of the positioning plate 502 is connected to the transmission plate 501, the other end of the positioning plate 502 is connected to the scraper 503, and the scraper 503 contacts the outer side surface of the granulation cylinder 1. The transmission plate 501 is a hollow cylindrical structure. A second motor 6 is arranged inside the transmission plate 501. The upper end of the second motor 6 is connected to the granulation cylinder 1, and the lower end of the second motor 6 is shaft-connected to the transmission plate 501. A slider 504 is arranged at the upper end of the scraper 503. A slideway 401 is arranged below the fixed ring 4. The slider 504 is located inside the slideway 401.

[0022] The raw materials of the non-drying organic fertilizer are fed into the interior of the granulation cylinder 1 through the feed inlet 101. When the stacking height of the raw materials reaches the set value, the hydraulic cylinder 3 controls the pressing plate 303 to descend. As the pressing plate 303 squeezes the raw materials inside the granulation cylinder 1, the raw materials become strip-shaped through the discharge holes 102. The second motor 6 drives the cutting component 5 to rotate, so that the rotating scraper 503 cuts the strip-shaped non-drying organic fertilizer raw materials into particles. Compared with the traditional method of continuously pushing the non-drying organic fertilizer raw materials through the discharge holes 102 by a worm, a large number of particles can be produced at one time, further improving the production efficiency.

[0023] The side surface of the dust removal pipe 8 is connected to the inner wall of the transfer chamber 2. One end of the guide plate 7 is connected to the transfer chamber 2. The dust removal pipe 8 is located below the guide plate 7. The side surface of the dust removal pipe 8 is provided with a dust inlet 801 and a dust outlet 802. One end of the dust outlet 802 extends to the outside of the transfer chamber 2 and is connected to a vacuum cleaner. A discharge port 201 is arranged below the dust outlet 802. A fan 901 and a first motor 203 are arranged between the air-permeable plate 9 and the bottom plate 204. At least two fans 901 are provided. The first motor 203 is located between the two fans 901. A discharge plate 202 is arranged on the upper surface of the air-permeable plate 9. At least three discharge plates 202 are provided. The three discharge plates 202 are all shaft-connected to the first motor 203.

[0024] After the non-drying organic fertilizer raw materials are preliminarily prepared into particles, they first fall along the guide plate 7 into the interior of the transfer chamber 2 and accumulate on the air-permeable plate 9, and then are rotated and pushed by the discharge plate 202. Finally, they pass through the discharge port 201 into the interior of the rounding machine. When the discharge plate 202 rotates, the fan 901 continuously blows out upward airflows. The airflows pass through the air-permeable plate 9 and drive the dust in the preliminary particles of the non-drying organic fertilizer raw materials to move upward. At this time, the vacuum cleaner is turned on, and the dust is then collected into the external vacuum cleaner through the dust removal pipe 8, thereby reducing the situation of dust overflow, protecting the surrounding environment, and at the same time improving the cleanliness of the working environment and further enhancing the practicality.

[0025] Working principle: By feeding the fermented organic fertilizer raw materials without drying into the interior of the granulating cylinder 1, as the pressing plate 303 presses the organic fertilizer raw materials without drying inside the granulating cylinder 1, the organic fertilizer raw materials without drying become strip-shaped through the discharge holes 102, and then the cutting assembly 5 cuts the strip-shaped organic fertilizer raw materials without drying into granules. The generated dust is collected by the dust removal pipe 8 and then guided to an external vacuum cleaner, improving the production efficiency.

[0026] It should be noted that in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device.

[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention.

Claims

1. An extrusion granulation device for drying-free organic fertilizer, comprising a granulation cylinder (1), characterized in that: The invention also comprises a transfer chamber (2), wherein the transfer chamber (2) is located below the granulation barrel (1), the lower end of the granulation barrel (1) extends to the interior of the transfer chamber (2), the upper end of the transfer chamber (2) is provided with a fixing ring (4), the lower end of the transfer chamber (2) is provided with a bottom plate (204), the inner wall of the transfer chamber (2) is provided with a dust removal pipe (8) and a guide plate (7), an air permeable plate (9) is provided above the bottom plate (204), the granulation barrel (1) is a hollow cylindrical structure, the side of the granulation barrel (1) is provided with a feed port (101), the lower part of the granulation barrel (1) is provided with a plurality of discharge holes (102), the interior of the granulation barrel (1) is provided with a pressing plate (303), and a slitting assembly (5) is provided below the granulation barrel (1).

2. The extrusion granulation equipment for drying-free organic fertilizer according to claim 1, characterized in that: A hydraulic cylinder (3) is arranged above the granulation cylinder (1), and the hydraulic cylinder (3) is connected to the granulation cylinder (1) via a bracket (301). A telescopic rod (302) is arranged at the lower end of the hydraulic cylinder (3), and the telescopic rod (302) extends to the inside of the granulation cylinder (1) and is connected to a pressing plate (303).

3. The extrusion granulation equipment for drying-free organic fertilizer according to claim 1, characterized in that: The side of the dust removal pipe (8) is connected to the inner wall of the transfer chamber (2), one end of the material guide plate (7) is connected to the transfer chamber (2), the dust removal pipe (8) is located below the material guide plate (7), and the side of the dust removal pipe (8) is provided with a dust inlet (801) and a dust outlet (802), one end of the dust outlet (802) extends to the outside of the transfer chamber (2) and is connected to a dust collector, and a material outlet (201) is provided below the dust outlet (802).

4. The extrusion granulation equipment for drying-free organic fertilizer according to claim 1, characterized in that: A fan (901) and a first motor (203) are arranged between the air permeable plate (9) and the bottom plate (204), at least two fans (901) are arranged, and the first motor (203) is located between the two fans (901). A discharge plate (202) is arranged on the air permeable plate (9), at least three discharge plates (202) are arranged, and the three discharge plates (202) are all connected to the shaft of the first motor (203).

5. The extrusion granulation equipment for drying-free organic fertilizer according to claim 1, characterized in that: The slitting assembly (5) comprises a transmission plate (501), a positioning plate (502) and a scraper (503), one end of the positioning plate (502) is connected to the transmission plate (501), the other end of the positioning plate (502) is connected to the scraper (503), and the scraper (503) is in contact with the outer side surface of the granulation cylinder (1).

6. The extrusion granulation equipment for drying-free organic fertilizer according to claim 5, characterized in that: The transmission plate (501) is a hollow cylindrical structure. The second motor (6) is arranged inside the transmission plate (501). The upper end of the second motor (6) is connected to the granulation cylinder (1). The lower end of the second motor (6) is connected to the shaft of the transmission plate (501). A slider (504) is arranged at the upper end of the scraper (503). A slideway (401) is arranged below the fixing ring (4). The slider (504) is located inside the slideway (401).