Four-shaft shredding machine with dust falling function
By designing dust reduction components and dredging components in the four-axis shredder, the problems of poor cleaning effect of the filter screen and manual dredging in the prior art are solved, and better dust reduction effects and automated dredging are achieved, and the practicality of the equipment is improved.
Patent Information
- Application Number
- CN202421668812.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-15
AI Technical Summary
When used, the existing semi-quad-axis shredders have poor cleaning effect, which is easy to block, affecting the dust reduction effect, and manual clearance is required when loading is blocked, which is poor in practicality.
A four-axis shredder with dust reduction function was designed, using dust reduction components and dredging components. Dust reduction components include dust reduction box, vacuum pipe, air pump, fan, filter and motor. Dust is sucked in through the fan and filtered through the filter. The motor drives the tapping rod to repeatedly hit the filter to shake the dust. The dredging components include a cylinder, a dredging plate and a dredging rod. The cylinder drives the dredging plate and a dredging rod to move downward to clear blocked materials.
Through the design of dust-reducing components, the cleaning effect of the filter is significantly improved, blocked, and the dust-reducing effect is improved; through the design of the dust-reducing components, the practicality and automation of the equipment are automatically unblocked.
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Figure CN222984553U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shredders, in particular to a four-axis shredder with a dust reduction function. Background Technique
[0002] The shredder is used for shredding materials. It mainly reduces the size of materials through actions such as shearing, shredding, and extrusion. It is widely used in shredding waste plastics, waste rubber, wood, and other large-volume waste. During the working process of the shredder, dust will be generated. These dusts are easy to disperse in the air, making the air quality around the shredder poor, and it is also easy to be inhaled by workers, affecting health.
[0003] The existing patent CN218250662U discloses a four-axis shredder with a dust reduction function, which relates to the technical field of shredders. It includes a bracket. One side of the top of the bracket is fixedly installed with a shredder. There is a dust-proof box on the top of the shredder. There is a feeding port on one side of the dust-proof box, and a number of dust-proof curtains are fixedly installed on the top of the feeding port of the dust-proof box. Four shredding rollers are installed inside the shredder. There is also a dust collection box on the top of the bracket. There is a dust collection pipe on the top of the dust collection box. The other end of the dust collection pipe is connected to the inside of the dust-proof box, and a grille is provided inside the connection. There is a dust collection chamber inside the dust collection box. There is an air extraction port on one side of the dust collection chamber. An exhaust fan is installed inside the air extraction port. A first filter screen is provided at one end of the air extraction port close to the dust collection chamber. An installation groove is opened inside the dust collection box at a position close to the upper part of the first filter screen.
[0004] Based on the retrieval of the above patent and the combination with the four-axis shredders in the prior art, it is found that when the above semi-four-axis shredder is in use, although it can carry out dust reduction treatment on the dust and can clean the filter screen, its cleaning effect on the filter screen is poor, the filter screen is easy to be blocked, affecting the dust reduction effect, and when the feeding of the shredder is blocked, it needs to be dredged manually, resulting in poor practicability. Content of the Utility Model
[0005] The purpose of the utility model is to provide a four-axis shredder with a dust reduction function, so as to solve the problems put forward in the above background technique that when the existing semi-four-axis shredder is in use, although it can carry out dust reduction treatment on the dust and can clean the filter screen, its cleaning effect on the filter screen is poor, the filter screen is easy to be blocked, affecting the dust reduction effect, and when the feeding of the shredder is blocked, it needs to be dredged manually, resulting in poor practicability.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A four-axis shredder with a dust reduction function, including a base and the main body of the four-axis shredder. A fixed seat is fixedly connected to the top of the base. A dust reduction component is provided between the fixed seat and the main body. A dredging component is provided on the top of the main body;
[0007] The dust reduction component includes a dust reduction box fixedly connected to the top of the fixed seat, a dust suction pipe fixedly connected to one side of the top of the dust reduction box, an air extraction pipe fixedly connected to one side of the dust reduction box, a fan connected to the air extraction pipe, a filter screen provided in the dust reduction box, a motor fixedly connected to the top of the dust reduction box, a rotating shaft fixedly connected to the output end of the motor, a plurality of knocking rods fixedly connected to the outer side of the rotating shaft, and a support component for resetting the filter screen. The rotating shaft is rotatably connected to the dust reduction box, and the dust suction pipe is communicated with the machine body.
[0008] Preferably, the dredging component includes a bracket fixedly connected to the top of the main body, a cylinder fixedly connected to the bottom of the bracket, a dredging plate fixedly connected to the output end of the cylinder, and a plurality of dredging rods arranged uniformly at the bottom of the dredging plate. The bottom of the dredging rod is conical.
[0009] Preferably, the support component includes moving grooves respectively opened on both sides inside the dust reduction box, moving blocks respectively fixedly connected to both sides of the filter screen, and springs fixedly connected to one side of the moving blocks. The moving blocks are slidably connected to the moving grooves.
[0010] Preferably, two sides of the top of the dredging plate are respectively fixedly connected with support rods. The top of the support rods is fixedly connected with a limiting plate. The support rods penetrate through the bracket and are slidably connected to the bracket.
[0011] Preferably, a conveyor belt is fixedly connected to the top of the base. Baffles are respectively provided on both sides above the conveyor belt. One side of the baffle is fixedly connected with a connecting rod. The connecting rod is fixedly connected to the base.
[0012] Preferably, a feeding hopper is fixedly connected to the top of the main body. The feeding hopper is communicated with the main body.
[0013] Preferably, a discharge hopper is fixedly connected to the bottom of the main body. The discharge hopper is located above the conveyor belt.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. By setting up a base, the main body of a four-axis shredder, a fixing seat, and a dust reduction component, the blower can suck dust and the like inside the main body into the dust reduction box. After filtering the dust and the like through a filter screen, it can protect the working environment. The motor can drive the knocking rod to rotate, and the knocking rod can repeatedly knock on the filter screen, shaking off the dust and the like on the filter screen. The cleaning effect on the filter screen is relatively good, ensuring the filtering performance of the filter screen, and thus greatly improving the practicality of the device.
[0016] 2. By setting up a dredging component, the cylinder can drive the dredging plate to move vertically. When the dredging plate moves downward, it can extrude the blocked materials and make them enter the main body, dredging the blocked materials. There is no need for manual dredging, which can improve the dredging efficiency and the degree of automation, and further improve the practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structure diagram provided by the present utility model;
[0018] Figure 2 is a left view provided by the present utility model;
[0019] Figure 3 is provided by the present utility model Figure 2 three-dimensional sectional view at A-A in;
[0020] Figure 4 is provided by the present utility model Figure 3 enlarged view at B in.
[0021] In the figure: 1. Base; 11. Main body; 12. Fixing seat; 21. Dust reduction box; 22. Dust suction pipe; 23. Air extraction pipe; 24. Blower; 25. Filter screen; 26. Motor; 27. Rotating shaft; 28. Knocking rod; 31. Bracket; 32. Cylinder; 33. Dredging plate; 34. Dredging rod; 41. Moving groove; 42. Moving block; 43. Spring; 51. Support rod; 52. Limiting plate; 61. Conveyor belt; 62. Baffle; 63. Connecting rod; 71. Feeding hopper; 81. Discharge hopper. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figure 1 , Figure 2 ,Figure 3 and Figure 4 , the present utility model provides a technical solution: a four-axis shredder with a dust reduction function, including a base 1 and a main body 11 of the four-axis shredder. A fixing seat 12 is fixedly connected to the top of the base 1. A dust reduction component is provided between the fixing seat 12 and the main body 11. A dredging component is provided on the top of the main body 11. The dust reduction component includes a dust reduction box 21 fixedly connected to the top of the fixing seat 12, a dust suction pipe 22 fixedly connected to one side of the top of the dust reduction box 21, an air extraction pipe 23 fixedly connected to one side of the dust reduction box 21, a fan 24 connected to the air extraction pipe 23, a filter screen 25 arranged in the dust reduction box 21, a motor 26 fixedly connected to the top of the dust reduction box 21, a rotating shaft 27 fixedly connected to the output end of the motor 26, a plurality of knocking rods 28 fixedly connected to the outer side of the rotating shaft 27, and a supporting component for resetting the filter screen 25. The rotating shaft 27 is rotatably connected to the dust reduction box 21. The dust suction pipe 22 is communicated with the machine body. The main body 11 can be used to shred materials. When the fan 24 works, dust can be sucked into the dust reduction box 21 through the dust suction pipe 22, which can prevent dust from scattering and polluting the environment. The filter screen 25 can filter dust. The motor 26 can drive the rotating shaft 27 and the knocking rods 28 to rotate. The rotation of the knocking rods 28 can repeatedly knock the filter screen 25, causing the filter screen 25 to vibrate repeatedly, so that the dust on it can be shaken off, ensuring the filtering performance of the filter screen 25. The supporting component includes moving grooves 41 respectively opened on both sides inside the dust reduction box 21, moving blocks 42 respectively fixedly connected to both sides of the filter screen 25, and springs 43 fixedly connected to one side of the moving blocks 42. The moving blocks 42 are slidably connected to the moving grooves 41. The filter screen 25 can drive the moving blocks 42 to move. The movement of the moving blocks 42 can squeeze the springs 43 to deform them. When the knocking rods 28 are away from the filter screen 25, the resetting of the springs 43 can drive the filter screen 25 to reset, and thus the filter screen 25 can vibrate repeatedly, effectively cleaning the filter screen 25. A conveyor belt 61 is fixedly connected to the top of the base 1. Baffles 62 are respectively arranged on both sides above the conveyor belt 61. One side of the baffle 62 is fixedly connected to a connecting rod 63, and the connecting rod 63 is fixedly connected to the base 1. The conveyor belt 61 can conveniently transport the shredded materials away. The baffle 62 can block the materials to prevent the materials from falling off the conveyor belt 61. A feeding hopper 71 is fixedly connected to the top of the main body 11. The feeding hopper 71 is communicated with the main body 11. The feeding hopper 71 can conveniently put the materials into the main body 11, facilitating the shredding operation of the materials. An outlet hopper 81 is fixedly connected to the bottom of the main body 11. The outlet hopper 81 is located above the conveyor belt 61. The outlet hopper 81 can conveniently discharge the shredded materials onto the conveyor belt 61 for easy transportation.
[0024] Please refer to Figure 1 , Figure 2 and Figure 3, The dredging component includes a bracket 31 fixedly connected to the top of the main body 11, a cylinder 32 fixedly connected to the bottom of the bracket 31, a dredging plate 33 fixedly connected to the output end of the cylinder 32, and a plurality of dredging rods 34 arranged evenly at the bottom of the dredging plate 33. The bottom of the dredging rod 34 is conical. When the cylinder 32 works, it can push the dredging plate 33 to move vertically, and then the blocked material can be pushed into the main body 11, so as to dredge the feeding hopper 71 and prevent blockage. Compared with manual dredging, the dredging efficiency can be improved. On both sides of the top of the dredging plate 33, there are fixedly connected support rods 51 respectively. The top of the support rod 51 is fixedly connected with a limiting plate 52. The support rod 51 passes through the bracket 31 and is slidably connected with the bracket 31. The support rod 51 can guide the synchronous vertical movement of the dredging plate 33, and can guide the movement of the dredging plate 33 to prevent the dredging plate 33 from tilting.
[0025] Working principle: During operation, start the fan 24 and the main body 11, and then put the material into the main body 11 through the feeding hopper 71. Use the main body 11 to shred the material. When the fan 24 works, it can generate suction. Through the suction pipe 23 and the dust suction pipe 22, the dust can be sucked from the main body 11 into the dust settling box 21. The dust and the like are filtered by the filter screen 25 in the dust settling box 21, and the filtered air is discharged, which can prevent the environment from being polluted by dust. Then, start the motor 26. When the motor 26 works, it can drive the rotating shaft 27 to rotate. When the rotating shaft 27 rotates, it can drive the knocking rod 28 to rotate. When the knocking rod 28 rotates, it can knock the filter screen 25. When the filter screen 25 moves, it can drive the moving block 42 to move. When the moving block 42 moves, it can squeeze the spring 43 to deform. When the knocking rod 28 moves away from the filter screen 25, the spring 43 resets and can drive the filter screen 25 to reset. Thus, the filter screen 25 can be knocked repeatedly and vibrated repeatedly, and the residual dust and the like on it can be shaken off to prevent the filter screen 25 from being blocked and ensure the filtering performance of the filter screen 25. When a blockage occurs, start the cylinder 32. When the cylinder 32 works, it can drive the dredging plate 33 to move downward. The dredging plate 33 can drive the dredging rods 34 to move downward. The dredging rods 34 can dredge the blocked material. At the same time, the dredging plate 33 can push the material from the feeding hopper 71 into the main body 11, and can quickly dredge the blocked material. The above is the working process of the whole device, and the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A four-shaft shredder with dust reduction function, comprising a base (1) and a main body (11) of the four-shaft shredder, characterized in that: A fixing seat (12) is fixedly connected to the top of the base (1), a dust reduction component is provided between the fixing seat (12) and the main body (11), and a dredging component is provided on the top of the main body (11); The dust reduction component comprises a dust reduction box (21) fixedly connected to the top of the fixing seat (12), a dust suction pipe (22) fixedly connected to one side of the top of the dust reduction box (21), an exhaust pipe (23) fixedly connected to one side of the dust reduction box (21), a fan (24) connected to the exhaust pipe (23), a filter (25) arranged in the dust reduction box (21), a motor (26) fixedly connected to the top of the dust reduction box (21), a rotating shaft (27) fixedly connected to the output end of the motor (26), a plurality of knocking rods (28) fixedly connected to the outside of the rotating shaft (27), and a supporting component for resetting the filter (25), the rotating shaft (27) being rotatably connected to the dust reduction box (21), and the dust suction pipe (22) being connected to the machine body.
2. The four-shaft shredder with dust reduction function according to claim 1, characterized in that: The dredging component comprises a bracket (31) fixedly connected to the top of the main body (11), a cylinder (32) fixedly connected to the bottom of the bracket (31), a dredging plate (33) fixedly connected to the output end of the cylinder (32), and a plurality of dredging rods (34) evenly arranged at the bottom of the dredging plate (33), wherein the bottom of the dredging rods (34) is conical.
3. The four-shaft shredder with dust reduction function according to claim 1, characterized in that: The supporting component comprises movable grooves (41) respectively provided on both sides of the dust reduction box (21), movable blocks (42) respectively fixedly connected to both sides of the filter screen (25), and a spring (43) fixedly connected to one side of the movable block (42); the movable block (42) is slidably connected to the movable groove (41).
4. The four-shaft shredder with dust reduction function according to claim 2, characterized in that: Support rods (51) are fixedly connected to both sides of the top of the dredging plate (33), and the top of the support rod (51) is fixedly connected to a limiting plate (52). The support rod (51) passes through the bracket (31) and is slidably connected to the bracket (31).
5. The four-shaft shredder with dust reduction function according to claim 1, characterized in that: A conveyor belt (61) is fixedly connected to the top of the base (1), baffles (62) are respectively provided on both sides above the conveyor belt (61), a connecting rod (63) is fixedly connected to one side of the baffle (62), and the connecting rod (63) is fixedly connected to the base (1).
6. The four-shaft shredder with dust reduction function according to claim 1, characterized in that: An upper hopper (71) is fixedly connected to the top of the main body (11), and the upper hopper (71) is communicated with the main body (11).
7. The four-shaft shredder with dust reduction function according to claim 1, characterized in that: A discharge hopper (81) is fixedly connected to the bottom of the main body (11), and the discharge hopper (81) is located above the conveyor belt (61).