Wheel type sand washing device
By designing a wheeled sand washing device with rotary scraper assembly, the problems of filter ring blockage and fine sand accumulation in existing wheeled sand washing machines are solved, and efficient washing and energy saving are achieved.
Patent Information
- Application Number
- CN202420860708.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the working time of the existing wheeled sand washing machines, sand and gravel and foreign matter are prone to get stuck in the mesh holes of the filter mesh ring, causing blockage, and fine sand, silt and impurities are prone to settle and accumulate in the wheel bucket, affecting the washing and selection efficiency.
A wheel-type sand washing device is designed, including a water storage tank, a rotatable grinding wheel bucket and a driving member. The grinding wheel bucket is rotatably connected to the water storage tank through a planetary wheel system, and a rotating scraper assembly is provided inside. The drive member drives the rotating scraper assembly to rotate, and the scraper assembly rotates in reverse with the grinding wheel bucket, clearing foreign matter on the filter ring, and agitating the precipitated fine sand and sludge to avoid accumulation.
It effectively avoids clogging of filter rings and accumulation of fine sand, improves washing and selection efficiency, and simultaneously realizes sand washing, filter ring blockage and sediment stirring without adding additional power sources, saving energy.
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Figure CN222984571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ore dressing equipment, and particularly relates to a wheel-type sand washing device. Background Art
[0002] In the process of comprehensive utilization of valuable metals recovered from ferroalloy waste slag, it is usually necessary to use a sand washer to clean the water-quenched slag. The most common sand washer on the market at present is a wheel-type sand washer. The wheel-type sand washer has the characteristics of simple structure, less loss of fine sand and stone powder, convenient maintenance of the sand and stone washer, large processing capacity, small power consumption, high washing degree, etc., and is widely used. However, when the existing wheel-type sand washer is working, sand, foreign objects, etc. are easily stuck in the mesh holes of the filter screen ring, causing the mesh holes to be blocked, which is not conducive to the dehydration of sand and stone. Moreover, some fine sand, silt and impurities, etc. are easy to precipitate and accumulate in the wheel bucket after passing through the filter screen, and cannot be discharged in time, affecting the rotation of the wheel bucket and the washing efficiency. Content of the Utility Model
[0003] The main purpose of the utility model is to overcome the defects existing in the above background art, and provide a wheel-type sand washing device.
[0004] To achieve the above purpose, the wheel-type sand washing device proposed by the utility model includes a water storage tank, a sand washing wheel bucket rotatably connected in the water storage tank, and a driving member for driving the sand washing wheel bucket to rotate. Planetary gear systems are arranged on both sides of the top of the water storage tank. The sand washing wheel bucket is rotatably connected to the water storage tank through the planetary gear systems. A rotating scraper assembly is arranged inside the sand washing wheel bucket. The planetary gear system includes a large gear ring, a planetary carrier, planetary gears, a central shaft and a sun gear. The wheel spokes of the sand washing wheel bucket are connected to the large gear ring. The planetary gears are arranged on the planetary carrier. The planetary carrier is fixed on both sides of the top of the water storage tank. The sun gear is arranged on the central shaft. Both ends of the central shaft are rotatably supported on the two planetary carriers. The output end of the driving member is connected to one end of the central shaft. The planetary gears are simultaneously meshed with the large gear ring and the sun gear. The rotating scraper assembly is connected to the central shaft and abuts against the inner wall of the filter screen ring of the sand washing wheel bucket. By driving the central shaft to rotate through the driving member, the rotating scraper assembly rotates counterclockwise in the same direction as the central shaft, and the sand washing wheel bucket rotates clockwise. The sand washing wheel bucket drives the water-quenched slag and sand and stone to roll and grind with each other to remove impurities such as soil and dust covering the surface of the water-quenched slag, and destroy the water vapor layer covering the slag particles to facilitate dehydration. At the same time, the rotating scraper assembly rotates counterclockwise in the sand washing wheel bucket to scrape off foreign objects blocked on the filter screen ring and stir up fine sand and the like precipitated inside the sand washing wheel bucket, avoiding the accumulation and precipitation of fine sand inside the sand washing wheel bucket.
[0005] Further optimize the technical solution. The rotary scraper assembly includes a support rod and a scraper. One end of the support rod is connected to the outer circumference of the central shaft, the other end of the support rod is connected to the scraper, and one end of the scraper is in contact with the inner wall of the filter screen ring. The foreign matters blocking the filter screen ring are scraped off by the rotation of the scraper, and at the same time, the fine sand and foreign matters deposited below are stirred to suspend and discharged with the water flow.
[0006] Further optimize the technical solution. The rotary scraper assembly includes a support rod and a scraper. One end of the support rod is connected to the outer circumference of the central shaft, the other end of the support rod is connected to the scraper, and one end of the scraper is in contact with the inner wall of the filter screen ring.
[0007] Further optimize the technical solution. An overflow port is provided on the side wall of the water storage tank, and an overflow pipe is connected to the overflow port. By adding water into the water storage tank, a strong water flow is formed to timely discharge impurities and foreign matters with small specific gravity from the overflow port.
[0008] Further optimize the technical solution. A blanking guide plate is provided at the top right of the water storage tank, and a feeding hopper is provided at the top left of the water storage tank. The blanking guide plate is provided to facilitate the discharge of the washed sand and gravel, and the feeding hopper is provided to facilitate the input of the sand and gravel to be washed.
[0009] Further optimize the technical solution. A liquid adding pipe is provided on the feeding hopper. One end of the liquid adding pipe is communicated with an external water source, and a plurality of washing nozzles are communicated with the liquid adding pipe. A plurality of the washing nozzles all penetrate into the feeding hopper, and the spraying directions of the plurality of washing nozzles are downward. The pre-washing is carried out on the sand and gravel to be washed by the washing nozzles before they are put into the water storage tank, further improving the washing efficiency.
[0010] Further optimize the technical solution. An air flow stirring device is provided at the bottom of the water storage tank on the side close to the feeding hopper. The air flow stirring device performs aeration stirring on the granulated slag entering the water storage tank to prevent impurities such as soil washed out in the water storage tank from sinking and being unable to be effectively washed.
[0011] Further optimize the technical solution. The air flow stirring device includes a compressed air pump, an air inlet pipe and air flow nozzles. The air outlet of the compressed air pump is communicated with the air inlet pipe. The air inlet pipe is arranged on the bottom surface of the water storage tank, and the air flow nozzles are arranged on the air inlet pipe.
[0012] Further optimize the technical solution. A first valve is provided on the overflow pipe, a second valve is provided on the liquid adding pipe, and a third valve is provided on the air inlet pipe.
[0013] Further optimize the technical solution. The driving member includes a driving motor and a speed reducer. The output end of the driving motor is connected to the input end of the speed reducer through a V-belt, and the output end of the speed reducer is connected to one end of the central shaft.
[0014] Further optimize the technical solution. A filter plate is provided at the bottom of the water storage tank. The lower part of the filter plate is a double-slope inclined bottom structure. A sewage discharge port is opened at the bottom of the double-slope inclined bottom structure. A sewage discharge pipe is communicated with the sewage discharge port, and a fourth valve is provided on the sewage discharge pipe.
[0015] The beneficial effects of the present utility model include: driving the rotary scraper assembly to rotate through a driving member. The rotary scraper assembly rotates in the opposite direction to the washing sand hopper in the washing sand hopper to scrape off foreign matters stuck on the mesh holes of the filter screen ring of the washing sand hopper, avoiding the blockage of the filter screen ring. At the same time, fine sand, silt, etc. deposited inside the washing sand hopper are stirred up, avoiding the accumulation and precipitation of fine sand inside the washing sand hopper and affecting rotation, effectively improving the washing efficiency. Without adding an additional power source, the present utility model can synchronously realize the sand washing, the dredging of the filter screen ring, and the stirring of the sediment, effectively saving energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall schematic diagram of the wheel-type sand washing device in the embodiment of the present utility model.
[0017] Figure 2 is the schematic diagram of the wheel-type sand washing device in the embodiment of the present utility model after removing the washing sand hopper.
[0018] Figure 3 is the assembly schematic diagram of the planetary gear train in the embodiment of the present utility model.
[0019] Figure 4 is the schematic diagram of the feed hopper in the embodiment of the present utility model.
[0020] Figure 5 is the schematic diagram of the air flow stirring device in the embodiment of the present utility model.
[0021] Figure 6 is the schematic diagram of the washing sand hopper in the embodiment of the present utility model.
[0022] Reference numerals: 1 water storage tank; 101 overflow port; 102 overflow pipe; 103 blanking guide plate; 104 feed hopper; 1041 liquid adding pipe; 1042 flushing nozzle; 1043 second valve; 105 first valve; 106 filter plate; 107 double-slope inclined bottom structure; 108 sewage discharge port; 109 sewage discharge pipe; 110 installation platform; 2 washing sand hopper; 201 spoke; 202 filter screen ring; 3 driving member; 301 driving motor; 302 speed reducer; 303 V-belt; 4 planetary gear train; 401 large gear ring; 402 planet carrier; 403 planet gear; 404 central shaft; 405 sun gear; 5 rotary scraper assembly; 501 support rod; 502 scraper; 6 air flow stirring device; 601 compressed air pump; 602 air inlet pipe; 603 air flow nozzle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the technical problems, technical solutions and beneficial effects to be solved by the embodiments of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0024] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element. In addition, the connection can be for a fixing function or for a circuit connection function.
[0025] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present utility model.
[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.
[0027] Please refer to Figures 1 to 6, in a wheeled sand washing device disclosed in an embodiment, it includes a water storage tank 1, a sand washing wheel bucket 2 rotatably connected to the water storage tank 1, and a driving member 3 for driving the sand washing wheel bucket 2 to rotate for sand washing. Planetary gear systems 4 are provided on both sides of the top of the water storage tank 1. The sand washing wheel bucket 2 is rotatably connected to the water storage tank 1 through the planetary gear systems 4. A rotating scraper assembly 5 is provided inside the sand washing wheel bucket 2. The planetary gear system 4 includes a large gear ring 401, a planetary carrier 402, planetary gears 403, a central shaft 404, and a sun gear 405. The spoke 201 of the sand washing wheel bucket 2 is fixedly connected to the outer circumferential surface of the large gear ring 401. The planetary gears 403 are rotatably arranged on the planetary carrier 402. The planetary carrier 402 is fixed on both sides of the top of the water storage tank 1. Specifically, installation platforms 110 are provided on both sides of the top of the water storage tank 1, and the planetary carrier 402 is fixed on the installation platforms 110. The sun gear 405 is fixedly arranged on the central shaft 404. Both ends of the central shaft 404 are rotatably supported on the planetary carriers 402 on both sides. The output end of the driving member 3 is connected to one end of the central shaft 404 for driving the central shaft 404 to rotate. The planetary gears 403 are simultaneously meshed with both the large gear ring 401 and the sun gear 405. The rotating scraper assembly 5 is connected to the central shaft 404 and abuts against the inner wall of the filter screen ring 202 of the sand washing wheel bucket 2. In this embodiment, the central shaft 404 is driven to rotate by a set of driving members 3, and the rotating scraper assembly 5 rotates in the same direction as the central shaft 404. Since the planetary carrier 402 is fixed, the sun gear 405 drives the large gear ring 401 to rotate in the opposite direction through the planetary gears 403, so that the sand washing wheel bucket 2 rotates clockwise to drive the water quenched slag and sand to roll and grind against each other, removing impurities such as soil and dust covering the surface of the water quenched slag, and destroying the water vapor layer covering the slag particles to facilitate dehydration. At the same time, when the rotating scraper assembly 5 rotates counterclockwise in the sand washing wheel bucket 2, the foreign objects blocking the filter screen ring 202 of the sand washing wheel bucket 2 are scraped off, preventing the filter screen ring 202 from being blocked, and stirring up the fine sand, silt, etc. deposited inside the sand washing wheel bucket 2, avoiding the accumulation and precipitation of fine sand inside the sand washing wheel bucket 2 and affecting the rotation, effectively improving the washing efficiency and saving energy.
[0028] In a specific example, the rotating scraper assembly 5 includes a support rod 501 and a scraper 502. One end of the support rod 501 is connected to the outer circumference of the central shaft 404, and the other end of the support rod 501 is connected to the scraper 502. The end of the scraper 502 away from the support rod 501 abuts against the inner wall of the filter screen ring 202. In this embodiment, two sets of rotating scraper assemblies 5 are symmetrically provided. The two sets of rotating scraper assemblies 5 rotate counterclockwise under the drive of the central shaft 404, scraping off the foreign objects blocking the filter screen ring 202 through the scraper 502, and at the same time stirring up the fine sand and foreign objects sinking below.
[0029] In a specific example, an overflow port 101 is provided on the side wall of the water storage tank 1, and an overflow pipe 102 is connected to the overflow port 101. When washing sand, water is added into the interior of the water storage tank 1 to form a strong water flow, so as to timely discharge impurities and foreign matters with a small specific gravity from the overflow port 101.
[0030] In a specific example, a blanking guide plate 103 is provided at the right top end of the water storage tank 1, and a feed hopper 104 is provided at the left top end of the water storage tank 1. Quenched slag and other sand and gravel to be cleaned enter the water storage tank 1 through the feed hopper 104, and the clean sand and gravel are taken away by the washing sand wheel hopper 2 and finally poured onto the blanking guide plate 103 for transmission.
[0031] In a specific example, a liquid adding pipe 1041 is provided on the feed hopper 104. One end of the liquid adding pipe 1041 is communicated with an external water source, and a plurality of washing nozzles 1042 are communicated with the liquid adding pipe 1041. The plurality of washing nozzles 1042 all penetrate into the feed hopper 104, and the spraying directions of the plurality of washing nozzles 1042 are downward. When the quenched slag and other sand and gravel to be cleaned enter the water storage tank 1 through the feed hopper 104, pre-washing is carried out through the washing nozzles 1042, and then they enter the interior of the water storage tank 1 for further cleaning, so as to further improve the cleaning effect.
[0032] In one embodiment, an air flow stirring device 6 is provided at the bottom of the water storage tank 1 on the side close to the feed hopper 104. The air flow stirring device 6 is used for aerating and stirring the quenched slag entering the water storage tank 1, preventing impurities such as soil washed out in the water storage tank 1 from sinking, and avoiding the sand and gravel far from the washing sand wheel hopper 2 from not being effectively cleaned.
[0033] In a specific example, the air flow stirring device 6 includes a compressed air pump 601, an air inlet pipe 602 and an air flow nozzle 603. The air outlet of the compressed air pump 601 is communicated with the air inlet pipe 602. The air inlet pipe 602 is arranged on the bottom surface of the water storage tank 1, and the air flow nozzle 603 is arranged on the air inlet pipe 602. Specifically, the air flow nozzle 603 is arranged upward, and the compressed air generated by the compressed air pump 601 is introduced into the water storage tank 1 through the air inlet pipe 602 and then sprayed out through the air flow nozzle 603.
[0034] In a specific example, a first valve 105 is provided on the overflow pipe 102, a second valve 1043 is provided on the liquid adding pipe 1041, and a third valve 604 is provided on the air inlet pipe 602. Specifically, the first valve 105, the second valve 1043 and the third valve 604 are all stop valves. The first valve 105 is used for controlling the on-off of the overflow pipe 102, the second valve 1043 is used for controlling the on-off of the liquid adding pipe 1041, and the third valve 604 is used for controlling the on-off of the air inlet pipe 602.
[0035] In a specific example, the driving member 3 includes a driving motor 301 and a speed reducer 302. The output end of the driving motor 301 is connected to the input end of the speed reducer 302 through a V-belt 303, and the output end of the speed reducer 302 is connected to one end of the central shaft 404. Specifically, the driving motor 301 is a three-phase asynchronous motor. After being reduced in speed by the speed reducer 302, the power is transmitted to the central shaft 404 to drive the rotating scraper assembly 5 to rotate. At the same time, after being further reduced in speed by the planetary gear train 4, the power is also transmitted to the sand washing wheel bucket 2 to perform sand washing rotation.
[0036] In one embodiment, a filter plate 106 is provided at the bottom of the water storage tank 1. The part of the water storage tank 1 located below the filter plate 106 is provided with a double-slope inclined bottom structure 107. A sewage outlet 108 is opened at the bottom of the double-slope inclined bottom structure 107. A sewage pipe 109 is communicated with the sewage outlet 108, and a fourth valve 1091 is provided on the sewage pipe 109. Specifically, the fourth valve 1091 is a globe valve, which controls the opening and closing of the sewage pipe 109. The silt deposited at the bottom can enter the lower part through the filter plate 106 for collection. The double-slope inclined bottom structure 107 facilitates the silt to converge at the bottom and then be discharged through the sewage outlet 108.
[0037] The above content is a further detailed description of the present invention in combination with specific / preferred embodiments. It cannot be determined that the specific implementation of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field to which the present invention belongs, without departing from the concept of the present invention, several alternatives or modifications can be made to these described embodiments, and these alternative or modified forms should be regarded as belonging to the protection scope of the present invention. In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "preferred embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. Without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples. Although the embodiments of the present invention and their advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the scope of protection of the patent application.
Claims
1. A wheel-type sand washing device, comprising a water storage tank, a sand washing bucket rotatably connected to the water storage tank, and a driving member for driving the sand washing bucket to rotate, characterized in that: Planetary gear trains are provided on both sides of the top of the water storage tank, and the grinding wheel washing bucket is rotatably connected to the water storage tank through the planetary gear train. A rotating scraper assembly is provided inside the grinding wheel washing bucket, and the planetary gear train includes a large ring gear, a planetary carrier, a planetary gear and a central shaft and a sun gear. The spokes of the grinding wheel washing bucket are connected to the large ring gear, and the planetary gear is provided on the planetary carrier, and the planetary carrier is fixed on both sides of the top of the water storage tank. The sun gear is provided on the central shaft, and both ends of the central shaft are rotatably mounted on the two planetary carriers, and the output end of the driving member is connected to one end of the central shaft, and the planetary gear is meshed with the large ring gear and the sun gear at the same time. The rotating scraper assembly is connected to the central shaft and abuts against the inner wall of the filter ring of the grinding wheel washing bucket, so that the grinding wheel washing bucket and the rotating scraper assembly rotate in the opposite direction.
2. The wheel-type sand washing device according to claim 1, characterized in that: The rotating scraper assembly includes a support rod and a scraper, one end of the support rod is connected to the outer circumference of the central shaft, the other end of the support rod is connected to the scraper, and one end of the scraper abuts against the inner wall of the filter ring.
3. The wheel-type sand washing device according to claim 2, characterized in that: An overflow port is provided on the side wall of the water storage tank, and an overflow pipe is connected to the overflow port.
4. The wheel-type sand washing device according to claim 3, characterized in that: A material discharge guide plate is provided at the top right side of the water storage tank, and a material feed hopper is provided at the top left side of the water storage tank.
5. The wheel-type sand washing device according to claim 4, characterized in that: The feed hopper is provided with a liquid adding pipe, one end of which is connected to an external water source, and the liquid adding pipe is connected to a plurality of flushing nozzles, which all penetrate into the feed hopper, and the spraying directions of the plurality of flushing nozzles are downward.
6. The wheel-type sand washing device according to claim 5, characterized in that: An air flow stirring device is provided at the bottom of the water storage tank on one side close to the feed hopper.
7. The wheel-type sand washing device according to claim 6, characterized in that: The air flow stirring device includes a compressed air pump, an air inlet pipe and an air flow nozzle. The air outlet of the compressed air pump is connected to the air inlet pipe. The air inlet pipe is arranged on the bottom surface of the water storage tank. The air flow nozzle is arranged on the air inlet pipe.
8. The wheel-type sand washing device according to claim 7, characterized in that: The overflow pipe is provided with a first valve, the liquid adding pipe is provided with a second valve, and the air inlet pipe is provided with a third valve.
9. The wheel-type sand washing device according to claim 1, characterized in that The driving member includes a driving motor and a reducer, the output end of the driving motor is connected to the input end of the reducer through a V-belt, and the output end of the reducer is connected to one end of the central shaft.
10. The wheel-type sand washing device according to any one of claims 1 to 9, characterized in that: A filter plate is provided at the bottom of the water storage tank, a double-slope bottom structure is provided below the filter plate, a sewage outlet is provided at the bottom of the double-slope bottom structure, a sewage outlet is connected to a sewage pipe, and a fourth valve is provided on the sewage pipe.