Heavy-phase discharge reflux device of disc separator
By installing a return device of a manual ball valve, a flowmeter and a check valve at the heavy-phase discharge outlet of the disc separator, the problem of difficult to control and reverse flow of the heavy-phase discharge volume in the prior art is solved, and the effect of fine control and efficient slag removal is achieved.
Patent Information
- Application Number
- CN202421921905.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The heavy-phase discharge port of the existing three-phase self-clearing disc separator is difficult to control the heavy-phase discharge volume, and the specific flow value cannot be displayed, which has a backflow problem, resulting in poor slag removal effect.
A heavy-phase discharge reflow device of a disc separator is designed, including a installation circuit for the heavy-phase discharge outlet. A manual ball valve, a flow meter and a check valve are installed on the circuit. The discharge volume is adjusted through the manual ball valve, the flow value is displayed using the flow meter, and the check valve controls the flow direction and prevents backflow.
It realizes fine control of the heavy-phase discharge volume, displays specific flow value, avoids the problem of backflow, improves the slag removal effect, and ensures no loss of effective components.
Smart Images

Figure CN222984606U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of disc separators, and particularly relates to a heavy-phase discharge reflux device for a disc separator. Background Art
[0002] Conventional material slag removal separators generally select two-phase self-cleaning disc separators. For special materials, the requirement is slag removal, but at the same time, the loss of effective components is not allowed. Conventional two-phase self-cleaning disc separators cannot meet the requirements. According to the particularity of the material, a three-phase self-cleaning disc separator is used for separation, and at the same time, the discharge amount of the heavy phase is controlled. And the heavy phase flows out from the heavy-phase discharge port and then directly returns to the separator feed port and enters the separator together with the liquid to be separated again for separation, so as to achieve the purpose of slag removal while ensuring that the effective components are not lost. However, the existing heavy-phase discharge port of the three-phase self-cleaning disc separator only includes a feed port, a light-phase discharge port, and a heavy-phase discharge port, which is not convenient for controlling the discharge amount of the heavy phase, and the specific flow value cannot be displayed. At the same time, after the heavy-phase discharge port is connected to the feed pipe, there is also a problem of backflow, and the slag removal effect is not good. Content of the Utility Model
[0003] In view of the above problems, the main purpose of the utility model is to design a heavy-phase discharge reflux device for a disc separator, so as to realize the requirement of the discharge amount of the heavy phase separated by the three-phase self-cleaning disc separator, and at the same time, the separated heavy phase can smoothly return to the separator feed port and enter the separator together with the liquid to be separated again for separation.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A heavy-phase discharge reflux device for a disc separator includes a circuit installed at the heavy-phase discharge outlet; a manual ball valve, a flow meter, and a check valve are arranged on the circuit;
[0006] The manual ball valve is connected to the heavy-phase discharge outlet, the check valve is connected to the feed port, and the flow meter is respectively connected to the manual ball valve and the check valve through pipelines.
[0007] As a further description of the utility model, the pipeline includes a first connecting fitting and a second connecting fitting, and both the first connecting fitting and the second connecting fitting are arranged in a right-angle bend shape.
[0008] As a further description of the utility model, one end of the first connecting fitting is connected to the check valve, and the other end is connected to the flow meter.
[0009] As a further description of the utility model, one end of the second connecting fitting is connected to the manual ball valve, and the other end is connected to the flow meter.
[0010] As a further description of the present utility model, the manual ball valve, flow meter, check valve, and the pipeline connecting to the feed port form a square structure.
[0011] Compared with the prior art, the technical effects of the present utility model are as follows:
[0012] The present utility model provides a heavy-phase discharge reflux device for a disc separator, which includes a circuit installed at the heavy-phase discharge outlet. A manual ball valve, a flow meter, and a check valve are provided on the circuit. The manual ball valve is connected to the heavy-phase discharge outlet, the check valve is connected to the feed port, and the flow meter is respectively connected to the manual ball valve and the check valve through pipelines. By adjusting the manual ball valve, the discharge amount of the heavy phase can be controlled; by using the flow meter, the specific flow value can be displayed; by using the check valve, the flow direction of the heavy phase can be controlled to ensure that the heavy phase can only flow into the feed pipe, and the liquid in the feed pipe will not flow back into the heavy phase. The manual ball valve, flow meter, and check valve are connected by the first connecting fitting and the second connecting fitting to form a passage, and this passage is connected to the feed pipeline and the joint seat to form a circuit, so that the separated material can achieve the purpose of slag removal after being separated by the three-phase disc self-cleaning separator, and at the same time ensure that the effective components are not lost. Description of the Drawings
[0013] Figure 1 It is a structural view of the reflux device of the present utility model;
[0014] Figure 2 It is a structural view of the reflux device of the prior art.
[0015] In the figure, 1. Feed port, 2. Light-phase discharge port, 3. Heavy-phase discharge port, 4. Threaded joint, 5. Joint seat, 6. Manual ball valve, 7. Flow meter, 8. Check valve, 9. Pipeline, 91. First connecting fitting, 92. First connecting fitting. Detailed Embodiment
[0016] The present utility model will be described in detail below with reference to the drawings:
[0017] In the prior art, as Figure 2 shown, the heavy-phase discharge port of the three-phase self-cleaning disc separator only includes the feed port 1, the light-phase discharge port 2, and the heavy-phase discharge port 3. The light-phase discharge port 2 is connected to the bottom of the feed port 1 through a threaded joint 4, and the heavy-phase discharge port 3 is connected to the bottom of the feed port 1 through a joint seat 5. The present utility model improves the heavy-phase discharge port.
[0018] Specifically, in an embodiment of the present utility model, a heavy-phase discharge reflux device for a disc separator is disclosed. As Figure 1As shown, the reflux device includes a circuit installed at the outlet of the heavy-phase discharge; a manual ball valve 6, a flowmeter 7, and a check valve 8 are provided on the circuit. The manual ball valve 6 is connected to the heavy-phase discharge outlet 3, the check valve 8 is connected to the feed inlet 1, and the flowmeter 7 is connected to the manual ball valve 6 and the check valve 8 respectively through a pipeline 9.
[0019] Specifically, in this embodiment, the above-mentioned pipeline 9 includes a first connecting fitting 91 and a second connecting fitting 92. Both the first connecting fitting 91 and the second connecting fitting 92 are set in a right-angle bend shape. Moreover, the manual ball valve 6, the flowmeter 7, the check valve 8, the pipeline 9, and the pipeline of the feed inlet 1 form a square structure. One end of the first connecting fitting 91 is connected to the check valve 8, and the other end is connected to the flowmeter 7. One end of the second connecting fitting 92 is connected to the manual ball valve 6, and the other end is connected to the flowmeter 7.
[0020] During use, by adjusting the above-mentioned manual ball valve 6, the discharge amount of the heavy phase can be controlled; by using the flowmeter 7, the specific flow value can be displayed; by using the check valve 8, the flow direction of the heavy phase can be controlled to achieve that the heavy phase can only flow into the feed pipe, and the liquid in the pipeline of the feed inlet 1 will not flow back into the heavy phase; through the first connecting fitting 91 and the second connecting fitting 92, the manual ball valve 6, the flowmeter 7, and the check valve 8 are connected to form a passage, and this passage is connected to the pipeline and the joint seat 5 of the feed inlet 1 to form a circuit, so that the separated material can achieve the purpose of slag removal after being separated by the three-phase disc self-cleaning separator, and at the same time ensure that the effective components are not lost.
[0021] The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention shall be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.
Claims
1. A heavy phase discharge reflux device for a disc separator, characterized in that: It includes a circuit installed at the heavy phase discharge outlet; a manual ball valve, a flow meter, and a check valve are arranged on the circuit; The manual ball valve is connected to the heavy phase discharge outlet, the check valve is connected to the feed inlet, and the flow meter is connected to the manual ball valve and the check valve through pipelines respectively.
2. A disc separator heavy phase discharge reflux device according to claim 1, characterized in that: The pipeline includes a first connecting pipe and a second connecting pipe, and the first connecting pipe and the second connecting pipe are both arranged in a right-angle bend shape.
3. A disc separator heavy phase discharge reflux device according to claim 2, characterized in that: One end of the first connecting pipe is connected to the check valve, and the other end is connected to the flow meter.
4. A disc separator heavy phase discharge reflux device according to claim 2, characterized in that: One end of the second connecting pipe is connected to the manual ball valve, and the other end is connected to the flow meter.
5. A disc separator heavy phase discharge reflux device according to any one of claims 1 to 4, characterized in that: The manual ball valve, flow meter, check valve, pipeline and pipeline of the feed inlet form a square structure.