Film scratching and metal spraying device capable of automatically adjusting coordinates

Abstract

The utility model discloses a film scratching and metal spraying device capable of automatically adjusting coordinates. The device comprises a movement adjusting component, a connecting component and a film scratching and metal spraying component, the movement adjusting component can achieve precise adjustment of Z-axis and Y-axis coordinates of film scratching and metal spraying, the connecting component is connected with the movement adjusting component and the film scratching and metal spraying component, the stability of the whole device can be improved, and the film scratching and metal spraying precision is ensured. According to the device, automatic control can be achieved, the device can be used for roll type or sheet type multi-station film scratching and metal spraying operation, the problems of long consumed time and poor precision of manual coordinate adjustment are solved, in addition, the film scratching assembly and the metal spraying assembly of the device are designed in a modular mode, and the corresponding number of assemblies can be arranged according to the film scratching and metal spraying requirements.

Description

Technical Field

[0001] This technical solution mainly relates to technical fields such as "automation equipment manufacturing technology field", "precision machinery design technology field", "industrial automation control technology field", etc., and particularly relates to a film scribing and gold spraying device capable of automatically adjusting coordinates. Background Art

[0002] With the increasing aging of the population, people's attention to health has been increasing day by day. For the in vitro diagnosis industry, the demand for automated production equipment for diagnostic kits has been growing. In the manufacturing process of in vitro diagnostic products, film scribing and gold spraying are two key steps, which directly affect the performance and quality of the products. Traditional film scribing and gold spraying equipment often requires manual adjustment, which is not only inefficient but also prone to introducing human errors. In order to improve production efficiency and product quality, it is particularly important to develop a multi-station film scribing and gold spraying device with the function of automatically adjusting coordinates.

[0003] At present, there are already some automated film scribing and gold spraying equipment on the market, but most of them only have a single film scribing or gold spraying function, and the adjustment accuracy and flexibility are limited. Although some equipment can achieve automatic adjustment, their structures are complex and the costs are high, which is not conducive to large-scale popularization and application. The existing technologies mainly have the following problems: 1. The manual adjustment method is inefficient and prone to introducing errors, affecting product quality. 2. Single-function equipment cannot meet the needs of multi-station simultaneous operation, restricting production efficiency. 3. The automatic adjustment equipment has a complex structure and high cost, which is not conducive to popularization and application. 4. The adjustment accuracy and flexibility of existing equipment are limited and it is difficult to meet the operation requirements of different stations.

[0004] In view of the above problems, this technical solution proposes a multi-station film scribing and gold spraying device with the function of automatically adjusting coordinates, aiming to improve production efficiency, reduce costs and improve product quality. Summary of the Utility Model

[0005] Based on this, this technical solution mainly solves the following problems: 1) The problem that the manual adjustment method is inefficient and prone to introducing human errors, affecting product quality; 2) The problem that single-function equipment cannot meet the needs of multi-station simultaneous operation, restricting production efficiency; 3) The problem that automatic adjustment equipment has a complex structure and high cost, which is not conducive to large-scale popularization and application; 4) The problem that the adjustment accuracy and flexibility of existing equipment are limited and it is difficult to meet the operation requirements of different stations.

[0006] The purpose of the present utility model is to overcome the deficiencies in the above-mentioned existing technologies and provide a film scribing and gold spraying device capable of automatically adjusting coordinates, which has the characteristics of automatically adjusting coordinates, multi-station simultaneous operation, and high film scribing and gold spraying accuracy.

[0007] To solve the above technical problems, the purpose of the present utility model is realized as follows: A film scribing and gold spraying device capable of automatically adjusting coordinates according to the present utility model includes a motion adjustment component, a film scribing and gold spraying component, and a connection component:

[0008] The motion adjustment component includes a Z-axis drive assembly and a Y-axis drive assembly. The Z-axis drive assembly and the Y-axis drive assembly can push the film scribing and gold spraying component to achieve stable up-and-down and front-and-back sliding;

[0009] The connection component includes a flexible connection assembly and a stable connection assembly. The flexible connection assembly can provide work precision guarantee for the multi-station film scribing and gold spraying component;

[0010] The film scribing and gold spraying component includes a detection connection table assembly, a film scribing component, and a gold spraying component. The detection connection table assembly is connected to the Y-axis drive assembly. The film scribing component and the gold spraying component are fixed on the detection connection table assembly. The film scribing component can meet the film scribing requirements of a horizontal or undulating platform, and the gold spraying component can achieve automatic gold spraying and special width gold spraying control.

[0011] Further, the Z-axis drive assembly and the Y-axis drive assembly are of pneumatic or electric type.

[0012] Further, the flexible connection assembly includes an upper connection block, a hinge member, and a lower connection block. The upper connection block is fixed on the drive assembly, and the two ends of the hinge member are respectively fixed to the upper connection block and the lower connection block.

[0013] Further, the hinge member has a fine adjustment function, preferably a floating joint, which can improve the adjustment precision of the device in the Z-axis direction and meet the stable working requirements of the multi-station film scribing and gold spraying station.

[0014] Further, the stable connection assembly includes a Z-axis limiting member, an XY-axis fixing block, and a Y-axis limiting member. The Z-axis limiting member can cooperate with the hinge member to achieve stable adjustment of the film scribing and gold spraying component. A Z-direction slider cooperating with the Z-axis limiting member is provided on the XY-axis fixing block, and the Y-axis limiting member is fixed on the XY-axis fixing block and corresponds to the film scribing and gold spraying component one by one.

[0015] Further, the detection connection table assembly includes a connection table and a detection structure. The connection table is fixed on the Y-axis limiting member. The connection table can slide horizontally in the track of the Y-axis limiting member, and the film scribing component and the gold spraying component are provided on the connection table.

[0016] Further, the detection structure includes a Y-axis origin detection element and a gold spraying origin detection element. The Y-axis origin detection element is placed on the Y-axis limit member and can be used for the origin detection of the film scribing and gold spraying component; the gold spraying origin detection element is placed on the connection table and can be used for the origin positioning detection of the gold spraying head.

[0017] Further, the film scribing assembly includes a film scribing pen fixing block, a film scribing pen head sleeve, and a film scribing pen fastener. The film scribing pen fixing block is placed on the connection table; the film scribing pen head sleeve is placed on the film scribing pen fixing block, and the film scribing pen head sleeve can guide the solution tube to form a certain angle with the Y-axis; the film scribing pen fastener is placed on the film scribing pen head sleeve and can fix the solution tube to improve the film scribing accuracy.

[0018] Further, the gold spraying assembly includes a solution tube fixing member, a gold spraying clamping sleeve, and a gold spraying head sleeve. The gold spraying clamping sleeve is placed on the connection table. The gold spraying clamping sleeve is provided with a rolling groove for the ball to slide and a connection port for connecting the air pipe; the air pipe can be connected to the connection port. When the air is passed, the air pressure increases, and the gold spraying clamping sleeve will descend. The solution enters the gold spraying clamping sleeve and the gold spraying head sleeve through the solution tube. After the air pressure blows through the gold spraying head sleeve, the solution is sprayed onto the corresponding film surface; the solution tube fixing member is placed on the gold spraying clamping sleeve, and the gold spraying clamping sleeve can fix the solution tube; the gold spraying head sleeve is fixed on the gold spraying clamping sleeve, and the gold spraying head sleeve is provided with a special-shaped opening to meet the requirements of different gold spraying widths.

[0019] The beneficial effects of the present utility model: This technical solution successfully solves the problems in the prior art such as low efficiency of manual adjustment, inability of single-function equipment to meet the requirements of multi-station operations, complex structure and high cost of automatic adjustment equipment, and limited adjustment accuracy and flexibility. It realizes a multi-station film scribing and gold spraying device with an automatic coordinate adjustment function, significantly improves production efficiency, reduces costs, improves product quality, and has good market application prospects. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0021] Figure 1 It is a front view structure diagram of the film scribing and gold spraying device with automatic coordinate adjustment of the present utility model;

[0022] Figure 2 It is a right view structure diagram of the film scribing and gold spraying device with automatic coordinate adjustment of the present utility model;

[0023] Figure 3 It is the top view of the structure of the stable connection component of the present utility model;

[0024] Figure 4 It is the schematic diagram of the structure of the detection connection table component of the present utility model;

[0025] Figure 5 It is the schematic diagram of the structure of the film scribing and gold spraying component of the present utility model;

[0026] Figure 6 It is the schematic diagram of the structure of the gold spraying clamping sleeve of the present utility model;

[0027] Figure 7 It is the schematic diagram of the structure of the gold spraying head sleeve of the present utility model; Detailed implementation manners

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0029] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0030] In addition, "and / or" throughout the text includes three solutions. Taking A and / or B as an example, it includes the technical solution of A, the technical solution of B, and the technical solution that both A and B are satisfied; in addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

[0031] As Figure 1 one Figure 7 shown, the present application provides a technical solution: a film scribing and gold spraying device with automatically adjustable coordinates, including a motion adjustment component 100, a film scribing and gold spraying component 200, and a connection component 300:

[0032] The movement adjustment component 100 includes a Z-axis drive assembly 110 and a Y-axis drive assembly 120. A connection component 300 is provided between the Z-axis drive assembly 110 and the Y-axis drive assembly 120. The Z-axis drive assembly 110 and the Y-axis drive assembly 120 can push the film scribing and gold spraying component 200 to achieve stable up-and-down and front-and-back sliding.

[0033] The connection component 300 includes a flexible connection assembly 310 and a stable connection assembly 320. The flexible connection assembly 310 is disposed between the Z-axis drive assembly 110 and the stable connection assembly 320, and can provide work precision guarantee for the multi-station film scribing and gold spraying component 200.

[0034] The film scribing and gold spraying component 200 includes a detection connection table assembly 210, a film scribing assembly 220, and a gold spraying assembly 230. The detection connection table assembly 210 is connected to the Y-axis drive assembly 120. The film scribing assembly 220 and the gold spraying assembly 230 are fixed on the detection connection table assembly 210. The film scribing assembly 220 can adapt to the film scribing requirements of a horizontal or undulating platform, and the gold spraying assembly 230 can achieve automatic gold spraying and special width gold spraying control.

[0035] In this embodiment, the Z-axis drive assembly 110 and the Y-axis drive assembly 120 are in a pneumatic or electric mode.

[0036] In this embodiment, the flexible connection assembly 310 includes an upper connection block 311, a hinge 312, and a lower connection block 313. The upper connection block 311 is fixed on the Z-axis drive assembly 110, and both ends of the hinge 312 are respectively fixed to the upper connection block 311 and the lower connection block 312.

[0037] In this embodiment, the hinge 312 has a fine-tuning function, preferably a floating joint, which can improve the adjustment precision of the device in the Z-axis direction and adapt to the stable working requirements of the multi-station film scribing and gold spraying stations.

[0038] In this embodiment, the stable connection assembly 320 includes a Z-axis limit member 321, an XY-axis fixing block 322, and a Y-axis limit member 323. The Z-axis limit member 321 can cooperate with the hinge 312 to achieve stable adjustment of the film scribing and gold spraying component 200. A Z-direction slider cooperating with the Z-axis limit member 321 is provided on the XY-axis fixing block 322. The Y-axis limit member 323 is fixed on the XY-axis fixing block 322 and corresponds to the film scribing and gold spraying component 200 one by one.

[0039] In this embodiment, the detection connection platform assembly 310 includes a connection platform 311 and a detection structure 312. The connection platform 311 is fixed on the Y-axis limit member 323, and the connection platform 311 can slide horizontally within the track of the Y-axis limit member 323. The connection platform 311 is provided with a film scribing assembly 220 and a gold spraying assembly 230.

[0040] In this embodiment, the detection structure 312 includes a Y-axis origin detection element 3121 and a gold spraying origin detection element 3122. The Y-axis origin detection element 3121 is placed on the Y-axis limit member 323 and can be used for origin detection of the film scribing and gold spraying component 200; the gold spraying origin detection element 3122 is placed on the connection platform 311 and can be used for origin positioning detection of the gold spraying head.

[0041] In this embodiment, the film scribing assembly 220 includes a film scribing pen fixing block 221, a film scribing pen head sleeve 222, and a film scribing pen fastener 223. The film scribing pen fixing block 221 is placed on the connection platform 311; the film scribing pen head sleeve 222 is placed on the film scribing pen fixing block 221, and the film scribing pen head sleeve 222 can guide the solution tube to make it at a certain inclination angle; the film scribing pen fastener 223 is placed on the film scribing pen head sleeve 222 and can fix the solution tube to improve the film scribing accuracy.

[0042] In this embodiment, the gold spraying assembly 230 includes a solution tube fixing member 231, a gold spraying clamping sleeve 232, and a gold spraying head sleeve 233. The gold spraying clamping sleeve 232 is placed on the connection platform 311. The gold spraying clamping sleeve 232 is provided with a rolling groove 2322 for the ball to slide and a connection port 2321 for connecting the air pipe; there is a ball in the rolling groove 2322, and the ball is placed between the gold spraying clamping sleeve 232 and the connection platform 311, which can limit the position of the gold spraying clamping sleeve 232; the air pipe can be connected to the connection port 2321. When the air is ventilated, the air pressure increases, and the gold spraying clamping sleeve 232 will descend. The solution enters the gold spraying clamping sleeve 232 and the gold spraying head sleeve 233 through the solution tube. After the air pressure blows through the gold spraying head sleeve 233, the solution is sprayed onto the corresponding film; the solution tube fixing member is placed on the gold spraying clamping sleeve 232, and the gold spraying clamping sleeve 232 can fix the solution tube; the gold spraying head sleeve 233 is fixed on the gold spraying clamping sleeve, and the gold spraying head sleeve is provided with a special-shaped opening 2331, which can meet the requirements of different gold spraying widths.

[0043] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A film-cutting and gold-spraying device capable of automatically adjusting coordinates, comprising a motion adjustment component, a film-cutting and gold-spraying component, and a connecting component: It is characterized in that The motion adjustment component includes a Z-axis drive component and a Y-axis drive component, and the Z-axis drive component and the Y-axis drive component can drive the film-cutting and gold-spraying component to achieve stable up-down and forward-backward sliding; The connecting component includes a flexible connecting component and a stable connecting component, and the flexible connecting component can provide working accuracy guarantee for the multi-station film-scratching and gold-spraying components; The film scratching and gold spraying components include a detection connecting platform assembly, a film scratching assembly and a gold spraying assembly. The detection connecting platform assembly is connected to the Y-axis driving assembly. The film scratching assembly and the gold spraying assembly are fixed on the detection connecting platform assembly. The film scratching assembly can adapt to the film scratching requirements of a horizontal or undulating platform, and the gold spraying assembly can realize automatic gold spraying and special width gold spraying control.

2. The film-scratching and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 1, characterized in that: The Z-axis driving assembly and the Y-axis driving assembly are pneumatic or electric.

3. The film-scribing and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 1, characterized in that: The flexible connection assembly comprises an upper connection block, a hinge and a lower connection block. The upper connection block is fixed on the driving assembly, and the upper connection block and the lower connection block are respectively fixed at two ends of the hinge.

4. The film-scratching and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 3, characterized in that: The hinged part is a floating joint with a fine-tuning function, which can improve the adjustment accuracy of the device in the Z-axis direction and adapt to the stable working requirements of the multi-work film spraying station.

5. The film-scratching and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 4, characterized in that: The stable connection assembly includes a Z-axis limiter, an XY-axis fixed block, and a Y-axis limiter. The Z-axis limiter can cooperate with the hinge to achieve stable adjustment of the film-scraping and gold-spraying parts. The XY-axis fixed block is provided with a Z-axis slider that cooperates with the Z-axis limiter. The Y-axis limiter is fixed on the XY-axis fixed block and corresponds one-to-one to the film-scraping and gold-spraying parts.

6. The film-scratching and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 1, characterized in that: The detection connecting platform assembly includes a connecting platform and a detection structure. The connecting platform assembly is fixed on the Y-axis limiter. The connecting platform can slide smoothly in the track of the Y-axis limiter. The connecting platform is provided with a film scratching assembly and a gold spraying assembly.

7. The film-scribing and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 6, characterized in that: The detection structure includes a Y-axis origin detection element and a gold spraying origin detection element. The Y-axis origin detection element is placed on the Y-axis limiter and can be used for origin detection of the film-scraping gold spraying component; the gold spraying origin detection element is placed on the connecting platform and can be used for gold spraying head origin positioning detection.

8. The film-scratching and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 1, characterized in that: The film-scratching assembly comprises a film-scratching pen fixing block, a film-scratching pen head cover and a film-scratching pen fastener, wherein the film-scratching pen fixing block is placed on a connecting platform; the film-scratching pen head cover is placed on the film-scratching pen fixing block, and the film-scratching pen head cover can guide the solution tube so that it is at a certain angle to the Y-axis; the film-scratching pen fastener is placed on the film-scratching pen head cover, and can fix the solution tube to improve the film-scratching accuracy.

9. The film-scribing and gold-spraying device capable of automatically adjusting coordinates as claimed in claim 1, characterized in that: The gold-spraying assembly comprises a solution tube fixing part, a gold-spraying clamping sleeve, and a gold-spraying head cover. The gold-spraying clamping sleeve is placed on a connecting platform. The gold-spraying clamping sleeve is provided with a rolling groove for sliding a ball and a connecting port for connecting an air pipe. The air pipe can be connected to the connecting port. When ventilation occurs, the air pressure increases, the gold-spraying clamping sleeve will descend, and the solution enters the gold-spraying clamping sleeve and the gold-spraying head cover through the solution tube. After the air pressure blows through the gold-spraying head cover, the solution is sprayed onto the corresponding membrane surface. The solution tube fixing part is placed on the gold-spraying clamping sleeve, and the gold-spraying clamping sleeve can fix the solution tube. The gold-spraying head cover is fixed on the gold-spraying clamping sleeve, and the gold-spraying head cover is provided with a special-shaped opening to meet the requirements of different gold-spraying widths.

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