UV glue curing device with detection function

Abstract

The utility model relates to the technical field of UV glue curing, and discloses a UV glue curing device with a detection function, which comprises a conveying mechanism for conveying products, a light bar mechanism for providing UV light for the products, a UV energy detection mechanism for detecting the illumination energy of the light bar mechanism and a UV glue detection mechanism for detecting the curing state of the products, the light bar mechanism and the UV glue detection mechanism are sequentially arranged in the conveying direction of the conveying mechanism, and the light-sensitive surface of the UV energy detection mechanism is opposite to the light-emitting surface of the light bar mechanism; the automatic UV glue curing device has the following technical effects: 1, the automatic UV glue curing operation is realized, the manual interference is reduced, and the operation efficiency is improved; and 2, the curing effect of the UV glue on the product is detected, so that the flatness and coverage integrity of the appearance of the product are ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of UV glue curing, and particularly relates to a UV glue curing device with a detection function. Background Art

[0002] UV glue is widely used in the electronic and electrical industries, such as the surface of the battery core, the surface of the PCB for bonding surface components with the battery core, or the bonding of other components, etc.

[0003] In specific applications, UV glue needs to be cured by ultraviolet light, that is, UV light irradiation. After absorbing ultraviolet light under ultraviolet light irradiation, active free radicals or cations are generated, triggering monomer polymerization and cross-linking chemical reactions, so that the adhesive is transformed from a liquid state to a solid state within a few seconds.

[0004] In the prior art, the curing box method is mostly adopted. The product is manually placed in the curing box, and the UV glue on the product is cured by the UV lamp in the curing box. After curing is completed, it is taken out manually again. This process involves a lot of manual intervention, which is not conducive to improving production efficiency. In addition, it is difficult to judge the curing effect of the product after curing, and the quality of product curing cannot be ensured. Summary of the Utility Model

[0005] In order to solve the deficiencies of the above-mentioned prior art, the utility model provides a UV glue curing device with a detection function, which realizes automatic UV glue curing operation, reduces manual intervention, improves operation efficiency, and detects the curing effect of UV glue on the product to ensure the flatness and coverage integrity of the product appearance.

[0006] The technical purpose to be achieved by the utility model is realized through the following technical solutions:

[0007] The utility model provides a UV glue curing device with a detection function, including a conveying mechanism for product conveying, a lamp bar mechanism for providing UV light to the product, a UV energy detection mechanism for detecting the light energy of the lamp bar mechanism, and a UV glue detection mechanism for detecting the curing state of the product;

[0008] The lamp bar mechanism and the UV glue detection mechanism are arranged in sequence along the conveying direction of the conveying mechanism, and the light-sensitive surface of the UV energy detection mechanism faces the light-emitting surface of the lamp bar mechanism.

[0009] In some implementation modes, the lamp bar mechanism includes a first lamp bar and a second lamp bar, and the first lamp bar and the second lamp bar form a V-shaped structure;

[0010] The light-emitting surfaces of the first lamp bar and the second lamp bar both face the product on the conveying mechanism, improving the curing operation efficiency and the coverage of light irradiation.

[0011] In some implementations, the UV energy detection mechanism includes a first energy detection unit and a second energy detection unit;

[0012] The photosensitive surface of the first energy detection unit faces the light-emitting surface of the first light bar, and the photosensitive surface of the second energy detection unit faces the light-emitting surface of the second light bar. The first energy detection unit and the second energy detection unit are respectively used to detect the light energy of the first light bar and the second light bar, so as to adjust the light energy of the first light bar and the second light bar correspondingly in combination with the detection results of the UV glue detection mechanism.

[0013] In some implementations, the first energy detection unit includes a first energy collection sensor and a first position adjustment component. The driving end of the first position adjustment component is connected to the first energy collection sensor to ensure the detection accuracy of the light energy of the first light bar.

[0014] In some implementations, the second energy detection unit includes a second energy collection sensor and a second position adjustment component. The driving end of the second position adjustment component is connected to the second energy collection sensor to ensure the detection accuracy of the light energy of the second light bar.

[0015] In some implementations, the number of the first energy detection units and the second energy detection units is multiple;

[0016] The multiple first energy detection units are arranged at intervals along the extending direction of the first light bar, and the multiple second energy detection units are arranged at intervals along the extending direction of the second light bar, further ensuring the detection accuracy of the light energy of the first light bar and the second light bar.

[0017] In some implementations, the UV glue detection mechanism includes a 3D scanner and an installation adjustment module. The 3D scanner is connected to the installation adjustment module. The 3D scanner can preferably detect the flatness and coverage integrity of the product shape to ensure the detection quality.

[0018] In some implementations, the installation adjustment module includes a fixed frame and an angle adjustment unit for adjusting the scanning angle of the 3D scanner. The angle adjustment unit is arranged on the fixed frame, and the 3D scanner is connected to the angle adjustment unit to enable the 3D scanner to better detect the product.

[0019] In some implementations, it further includes a cover body covering above the light bar mechanism. An adjustment frame for adjusting the position of the light bar mechanism is arranged in the cover body. The light bar mechanism is connected to the adjustment frame to converge the light energy and ensure that the curing operation is not affected by the external environment.

[0020] In some implementations, a radiator is further provided inside the cover body, and heat dissipation holes for the radiator to discharge hot air are formed in the cover body to discharge the hot air inside the cover body and prevent it from affecting the curing operation.

[0021] In summary, the present utility model has at least the following advantages:

[0022] 1. A UV glue curing device with a detection function provided by the present utility model is provided with a conveying mechanism for conveying products, enabling the products to reach the positions of the lamp strip mechanism and the UV glue detection mechanism in sequence, realizing automatic UV glue curing operation, reducing manual interference, and improving operation efficiency;

[0023] 2. A UV glue curing device with a detection function provided by the present utility model is provided with a UV glue detection mechanism to detect the curing effect of the UV glue on the product after the product curing is completed, ensuring the flatness and coverage integrity of the product appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic structural diagram of the UV glue curing device provided in Embodiment 1 of the present utility model;

[0025] Figure 2 It is a schematic structural diagram of the lamp strip mechanism and the UV energy detection mechanism provided in Embodiment 2 of the present utility model;

[0026] Figure 3 It is a schematic structural diagram of the first energy detection unit provided in Embodiment 2 of the present utility model;

[0027] Figure 4 It is a schematic structural diagram of the second energy detection unit provided in Embodiment 2 of the present utility model;

[0028] Figure 5 It is a schematic structural diagram of the UV glue detection mechanism provided in Embodiment 3 of the present utility model;

[0029] Figure 6 It is a schematic structural diagram of the UV glue curing device provided in Embodiment 4 of the present utility model;

[0030] Figure 7 It is a schematic structural diagram of the adjusting rack provided in Embodiment 4 of the present utility model;

[0031] 100. Conveying mechanism;

[0032] 200. Lamp strip mechanism; 210. First lamp strip; 220. Second lamp strip;

[0033] 300, UV energy detection mechanism; 310, first energy detection unit; 311, first energy collection sensor; 312, first position adjustment component; 320, second energy detection unit; 321, second energy collection sensor; 322, second position adjustment component;

[0034] 400, UV glue detection mechanism; 410, 3D scanner; 420, installation and adjustment module; 421, fixing rack; 422, angle adjustment unit; 4221, installation block; 4222, installation plate;

[0035] 500, cover body; 510, heat dissipation holes;

[0036] 600, adjustment rack. Specific embodiments

[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. The described embodiments are some, but not all, of the embodiments of the present utility model.

[0038] Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0039] Embodiment 1:

[0040] Please refer to Figure 1 , a UV glue curing device with a detection function, including a conveying mechanism 100 for product conveyance, a lamp bar mechanism 200 for providing UV light to the product, a UV energy detection mechanism 300 for detecting the light energy of the lamp bar mechanism 200, and a UV glue detection mechanism 400 for detecting the curing state of the product.

[0041] Place the product to be cured on the conveying mechanism 100 for conveyance. The conveying mechanism 100 can adopt a driving mechanism with a horizontal conveying function, so that the product to be cured can move horizontally with the driving operation of the conveying mechanism 100.

[0042] The lamp bar mechanism 200 and the UV glue detection mechanism 400 are arranged in sequence along the conveying direction of the conveying mechanism 100, and the photosensitive surface of the UV energy detection mechanism 300 faces the light-emitting surface of the lamp bar mechanism 200.

[0043] The product to be cured is successively moved to the position of the light bar mechanism 200 and the position of the UV glue detection mechanism 400 along the conveying mechanism 100. It is necessary to ensure that the product to be cured first passes through the position of the light bar mechanism 200 and then moves to the position of the UV glue detection mechanism 400. Therefore, the light bar mechanism 200 and the UV glue detection mechanism 400 are arranged successively along the conveying direction of the conveying mechanism 100. In one embodiment, both the light bar mechanism 200 and the UV glue detection mechanism 400 are located above the conveying mechanism 100. More specifically, both the light bar mechanism 200 and the UV glue detection mechanism 400 are located above the product on the conveying mechanism 100 to perform better curing operation and detection operation on the UV glue on the product. The specific position of the UV energy detection mechanism 300 is not limited, as long as the photosensitive surface of the UV energy detection mechanism 300 faces the light-emitting surface of the light bar mechanism 200 and does not affect the normal light curing effect of the product. For example, the UV energy detection mechanism 300 can be located at the lower end of the light bar mechanism 200.

[0044] A UV glue curing device with a detection function provided by the present utility model is provided with a UV glue detection mechanism 400 to detect the curing effect of the UV glue on the product after the product is cured, so as to ensure the flatness and coverage integrity of the product shape. At the same time, a UV energy detection mechanism 300 is provided to detect the light energy of the light bar mechanism 200. The light energy of the light bar mechanism 200 can be adjusted accordingly by combining the curing effect detected by the UV glue detection mechanism 400 and the light energy detected by the UV energy detection mechanism 300 to adapt to the curing requirements of different products.

[0045] Example 2:

[0046] The difference between this embodiment and Embodiment 1 is that this embodiment further optimizes the structure of the UV glue curing device of the present utility model. Please refer to Figures 2 - 4 .

[0047] The light bar mechanism 200 includes a first light bar 210 and a second light bar 220. The first light bar 210 and the second light bar 220 form a V-shaped structure. Specifically, the length directions of the first light bar 210 and the second light bar 220 are both distributed towards the conveying direction of the conveying mechanism 100, and the long sides of the first light bar 210 and the second light bar 220 are close to each other to form a V-shaped structure, which is equivalent to the light-emitting surfaces of the first light bar 210 and the second light bar 220 being close to each other.

[0048] Further, the light-emitting surfaces of the first light bar 210 and the second light bar 220 both face the product on the conveying mechanism 100 to improve the curing operation efficiency and the coverage of the light illumination. It can be understood that the product is located in the V-shaped space formed by the first light bar 210 and the second light bar 220, so that the upper part of the product can be fully irradiated by the light-emitting surfaces of the first light bar 210 and the second light bar 220 to ensure the curing effect.

[0049] In some embodiments, the UV energy detection mechanism 300 includes a first energy detection unit 310 and a second energy detection unit 320. Both the first energy detection unit 310 and the second energy detection unit 320 have independent energy detection functions. In specific applications, the first energy detection unit 310 and the second energy detection unit 320 are distributed at separate positions to detect the light energy at different positions.

[0050] Among them, the light-sensitive surface of the first energy detection unit 310 faces the light-emitting surface of the first light bar 210, and the light-sensitive surface of the second energy detection unit 320 faces the light-emitting surface of the second light bar 220. This orientation can ensure better detection of the light energy. In addition, by detecting the light energy of the first light bar 210 and the second light bar 220 respectively through the first energy detection unit 310 and the second energy detection unit 320, the detection results of the UV glue detection mechanism 400 can be combined to correspondingly adjust the light energy of the first light bar 210 and the second light bar 220.

[0051] Further, the first energy detection unit 310 includes a first energy collection sensor 311 and a first position adjustment component 312. The driving end of the first position adjustment component 312 is connected to the first energy collection sensor 311 to ensure the detection accuracy of the light energy of the first light bar 210.

[0052] For example, the first position adjustment component 312 can be a component with a horizontal driving function, so that the first energy collection sensor 311 can extend under the action of the first position adjustment component 312 and get closer to the light-emitting surface of the first light bar 210. At the same time, in order to make the angle between the light-sensitive surface of the first energy collection sensor 311 and the light-emitting surface of the first light bar 210 coincide, according to the actual needs, a connecting plate that coincides with the angle of the light-emitting surface of the first light bar 210 is provided between the first position adjustment component 312 and the first energy collection sensor 311 to meet the orientation requirements of the light-sensitive surface of the first energy collection sensor 311.

[0053] Similarly, the second energy detection unit 320 includes a second energy collection sensor 321 and a second position adjustment component 322. The driving end of the second position adjustment component 322 is connected to the second energy collection sensor 321 to ensure the detection accuracy of the light energy of the second light bar 220.

[0054] For example, the second position adjustment component 322 can be a component with a horizontal driving function, so that the second energy harvesting sensor 321 can extend under the action of the second position adjustment component 322 and be closer to the light emitting surface of the second light bar 220. At the same time, in order to make the angle between the photosensitive surface of the second energy harvesting sensor 321 and the light emitting surface of the second light bar 220 coincide, according to the actual requirements, a connecting plate that coincides with the angle of the light emitting surface of the second light bar 220 is arranged between the second position adjustment component 322 and the second energy harvesting sensor 321 to meet the orientation requirements of the photosensitive surface of the second energy harvesting sensor 321.

[0055] In some embodiments, the number of the first energy detection units 310 and the second energy detection units 320 is multiple; the multiple first energy detection units 310 are arranged at intervals along the extension direction of the first light bar 210, and the multiple second energy detection units 320 are arranged at intervals along the extension direction of the second light bar 220, further ensuring the detection accuracy of the light energy of the first light bar 210 and the second light bar 220.

[0056] For example, the number of the first energy detection units 310 and the second energy detection units 320 is three each. The three first energy detection units 310 are arranged at intervals along the extension direction of the first light bar 210, and the three second energy detection units 320 are arranged at intervals along the extension direction of the second light bar 220. The multiple first energy detection units 310 and the second energy detection units 320 respectively detect the light energy at different positions of the first light bar 210 and the second light bar 220, so as to comprehensively evaluate the light energy of the first light bar 210 and the second light bar 220 by combining different detection results.

[0057] Embodiment 3:

[0058] The difference between this embodiment and Embodiment 1 is that this embodiment further optimizes the structure of the UV glue curing device of the present invention. Please refer to Figure 5 .

[0059] The UV glue detection mechanism 400 includes a 3D scanner 410 and an installation and adjustment module 420. The 3D scanner 410 is connected to the installation and adjustment module 420. The 3D scanner 410 is installed through the installation and adjustment module 420, and the 3D scanner 410 can preferably detect the flatness and coverage integrity of the product shape to ensure the detection quality.

[0060] Furthermore, the installation and adjustment module 420 includes a fixed frame 421 and an angle adjustment unit 422 for adjusting the scanning angle of the 3D scanner 410. The angle adjustment unit 422 is arranged on the fixed frame 421, and the 3D scanner 410 is connected to the angle adjustment unit 422, so that the 3D scanner 410 can better detect the product.

[0061] In one example, the angle adjustment unit 422 may include a mounting block 4221 and a mounting plate 4222. The mounting block 4221 is fixedly mounted on the fixed rack 421, and the 3D scanner 410 is mounted on the mounting plate 4222. An arc-shaped groove is formed in the mounting plate 4222, and a positioning pin is provided at a position corresponding to the arc-shaped groove on the mounting block 4221. By rotating the mounting plate 4222, the positioning pin is positioned at different positions within the arc-shaped groove, thereby correspondingly changing the angle of the 3D scanner 410.

[0062] Example 4:

[0063] The difference between this embodiment and Embodiment 1 is that this embodiment further optimizes the structure of the UV glue curing device of the present utility model. Please refer to Figure 6 and Figure 7 .

[0064] The UV glue curing device further includes a cover body 500 disposed above the lamp bar mechanism 200. An adjustment rack 600 for adjusting the position of the lamp bar mechanism 200 is provided inside the cover body 500. The lamp bar mechanism 200 is connected to the adjustment rack 600 to adjust the overall position of the lamp bar mechanism 200 through the adjustment rack 600. The cover body 500 can converge the light energy for better curing effect, and at the same time can ensure that the curing operation is not affected by the external environment.

[0065] Furthermore, a radiator is also provided inside the cover body 500. A heat dissipation hole 510 for the radiator to discharge hot air is formed on the cover body 500. Through the operation of the radiator, the hot air inside the cover body 500 is discharged through the heat dissipation hole 510, avoiding the high temperature caused by the hot air from affecting the curing operation.

[0066] A UV glue curing device with a detection function provided by the present utility model is provided with a conveying mechanism for conveying products, so that the products reach the positions of the lamp bar mechanism and the UV glue detection mechanism in sequence, realizing automatic UV glue curing operation, reducing manual interference, and improving operation efficiency; after the products are cured, a UV glue detection mechanism is provided to detect the curing effect of the UV glue on the products, ensuring the flatness and coverage integrity of the product appearance.

[0067] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0068] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is customarily placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third", etc. are only used for differential description and should not be construed as indicating or implying relative importance.

[0069] In addition, the terms "horizontal", "vertical", "overhanging", etc. do not mean that the components are required to be absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but may be slightly inclined.

[0070] In the present utility model, unless otherwise clearly specified and defined, the first feature being above or below the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through additional features therebetween. Moreover, the first feature being above, over and on the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature has a higher horizontal height than the second feature. The first feature being below, under and beneath the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature has a lower horizontal height than the second feature.

[0071] Although the description of the present utility model is made in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and variations based on the above content. Therefore, all such substitutions, improvements and variations are included within the spirit and scope of the appended claims.

Claims

1. A UV glue curing device with detection function, characterized in that: It comprises a conveying mechanism (100) for conveying products, a light bar mechanism (200) for providing UV light to products, a UV energy detection mechanism (300) for detecting the illumination energy of the light bar mechanism (200), and a UV glue detection mechanism (400) for detecting the curing state of products; The light bar mechanism (200) and the UV glue detection mechanism (400) are arranged in sequence along the transmission direction of the transmission mechanism (100), and the photosensitive surface of the UV energy detection mechanism (300) is opposite to the light emitting surface of the light bar mechanism (200).

2. The UV glue curing device with detection function according to claim 1, characterized in that: The light bar mechanism (200) comprises a first light bar (210) and a second light bar (220), wherein the first light bar (210) and the second light bar (220) form a V-shaped structure; The light-emitting surfaces of the first light bar (210) and the second light bar (220) are both directed toward the products on the conveying mechanism (100).

3. The UV glue curing device with detection function according to claim 2, characterized in that: The UV energy detection mechanism (300) comprises a first energy detection unit (310) and a second energy detection unit (320); The light-sensitive surface of the first energy detection unit (310) faces the light-emitting surface of the first light bar (210), and the light-sensitive surface of the second energy detection unit (320) faces the light-emitting surface of the second light bar (220).

4. The UV glue curing device with detection function according to claim 3 is characterized in that: The first energy detection unit (310) comprises a first energy collection sensor (311) and a first position adjustment component (312), and a driving end of the first position adjustment component (312) is connected to the first energy collection sensor (311).

5. The UV glue curing device with detection function according to claim 3, characterized in that: The second energy detection unit (320) comprises a second energy collection sensor (321) and a second position adjustment component (322), and a driving end of the second position adjustment component (322) is connected to the second energy collection sensor (321).

6. The UV glue curing device with detection function according to claim 3, characterized in that: The first energy detection unit (310) and the second energy detection unit (320) are both in plurality; A plurality of the first energy detection units (310) are arranged at intervals along the extension direction of the first light bar (210), and a plurality of the second energy detection units (320) are arranged at intervals along the extension direction of the second light bar (220).

7. The UV glue curing device with detection function according to claim 1, characterized in that: The UV glue detection mechanism (400) comprises a 3D scanner (410) and an installation and adjustment module (420), and the 3D scanner (410) is connected to the installation and adjustment module (420).

8. The UV glue curing device with detection function according to claim 7, characterized in that: The installation adjustment module (420) comprises a fixed frame (421) and an angle adjustment unit (422) for adjusting the scanning angle of the 3D scanner (410); the angle adjustment unit (422) is arranged on the fixed frame (421), and the 3D scanner (410) is connected to the angle adjustment unit (422).

9. The UV glue curing device with detection function according to claim 1, characterized in that: It also comprises a cover body (500) which is arranged above the light bar mechanism (200), an adjustment frame (600) for adjusting the position of the light bar mechanism (200) is arranged in the cover body (500), and the light bar mechanism (200) is connected to the adjustment frame (600).

10. The UV glue curing device with detection function according to claim 9, characterized in that: A radiator is also provided in the cover body (500), and a heat dissipation hole (510) is provided on the cover body (500) for the radiator to discharge hot air.

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