Roller type rice noodle sorting mechanism

By designing a drum-type rice flour sorting mechanism, using the combination of screening roller and filter strips, the problem of high labor intensity and low efficiency of manual sorting and dry rice flour is solved, and automatic sorting and alignment of rice flour is realized, improving production efficiency and reducing costs.

CN222984863UActive Publication Date: 2025-06-17HUNAN UNIV +2
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Patent Information

Application Number
CN202421492592.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-06-17
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing manual sorting and dry rice noodles have problems of high labor intensity and low efficiency.

Method used

A drum-type rice flour sorting mechanism is designed, including a screening drum, a driving component and a filter bar. Through the rotation of the screening drum and the design of the filter bar, the automatic sorting and alignment of rice flour is realized.

Benefits of technology

Automatic sorting of rice noodles after drying and cutting is realized, which is efficient and low-cost, reduces the labor intensity of manual sorting and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller type rice noodle sorting mechanism which comprises a screening roller arranged in a supporting mode, a plurality of axial screening grooves are formed in the circumferential face of the screening roller, the side end face of the roller is in butt joint with a rice noodle feeding conveying channel, a rice noodle discharging conveying channel is arranged below the periphery of the roller, and the screening roller is in transmission connection with a driving component. And the driving part drives the screening roller to rotate, so that the rice flour in the screening roller rolls over and falls on the lower discharging conveying channel in the uniform direction through the screening groove. The utility model provides a rice flour sorting scheme which is simple in structure, low in cost and high in sorting efficiency, dried and cut rice flour is automatically sorted, subsequent detection, classification and other procedures of rice flour deep processing are facilitated, the labor cost of rice flour deep processing production is reduced, and automation of rice flour deep processing is further realized.
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Description

Technical Field

[0001] The utility model relates to a drum-type rice noodle sorting mechanism, belonging to automatic rice noodle production equipment. Background Art

[0002] As a traditional food in China, rice noodles are consumed in many regions. The production and deep processing of rice noodles are divided into dried rice noodles after drying and wet rice noodles without drying according to their moisture content. Wet rice noodles have a short shelf life and are not conducive to storage. They are instant consumables with a small product coverage. Dried rice noodles have a long shelf life and are convenient for transportation, so they have a large consumer market.

[0003] The production and deep processing processes of dried rice noodles are similar. Their main processes include two parts, one is the rice noodle production process, and the other is the rice noodle deep processing process. In the deep processing process of rice noodles, there are relatively mature integrated devices for drying and cutting rice noodles, which can achieve efficient drying and cutting after rice noodle production. For example, the fully enclosed intelligent rice noodle drying and cutting system developed by China National Packaging and Food Machinery Corporation has been widely used in the industry.

[0004] In the sorting, weighing, and packaging stages of the deep processing process, after the rice noodles are dried and cut, due to the change in the shape and appearance of the rice noodles, deep processing processes such as sorting, weighing, and packaging of the rice noodles are required. After drying, the texture of the rice noodles becomes hard and brittle, and the friction between them and the conveyor belt of the processing production line becomes smaller. During the cutting and subsequent conveying of the rice noodles, the placement posture of the rice noodles on the conveyor belt will be disordered. In particular, there are many dried rice noodles with a large degree of bending after drying, which are easily entangled with each other, causing great difficulties for the subsequent automatic sorting and packaging in the deep processing process of rice noodles. At present, the main method in the rice noodle processing production line is still manual sorting and straightening after the rice noodles are dried and cut, which has a large labor intensity and is prone to missed selection. Summary of the Utility Model

[0005] The technical problem solved by the utility model is to provide a drum-type rice noodle sorting mechanism for the problems of large labor intensity and low efficiency existing in the existing manual sorting of dried rice noodles.

[0006] The utility model is realized by adopting the following technical solutions:

[0007] A drum type rice noodle sorting mechanism comprises a supporting screening drum 1, a plurality of axial screening grooves 100 are arranged on the circumferential surface of the screening drum 1, the side end surface of the drum is connected with a rice noodle feeding conveying channel, a rice noodle discharging conveying channel is arranged below the outer circumference of the drum, the screening drum 1 is connected with a driving component, and the driving component drives the screening drum 1 to rotate, so that the rice noodles in the screening drum tumble and fall on the rice noodle discharging conveying channel below in a uniform direction through the screening grooves.

[0008] In a drum-type rice noodle sorting mechanism of the utility model, further, one end face of the screening drum 1 is closed and transmission-connected to the driving component, and the other end face is open and docked with the rice noodle feeding and conveying channel.

[0009] In a drum-type rice noodle sorting mechanism of the utility model, further, the screening drum 1 includes filter strips 11 and a drum end cover 12, a plurality of the filter strips 11 are arranged in parallel and arranged to form a circumferential surface of the screening drum, screening grooves 100 are formed between the filter strips, and the ends of all the filter strips 11 on the same side are fixedly connected to the drum end cover 12 to form an overall structure of the screening drum, and the drum end cover 12 is transmission-connected to the driving component.

[0010] In a drum-type rice noodle sorting mechanism of the utility model, further, the filter strips 11 are located on the outside of the screening drum and are provided with a discharge angle 111, and the discharge angles 111 of all filter strips are arranged in the opposite direction of the sorting rotation direction of the screening drum to prevent the rice noodle strips entering the screening slot from falling out of the screening drum too early.

[0011] In a drum-type rice noodle sorting mechanism of the utility model, further, the filter strip 11 located on the inner side of the screening drum is provided with a feeding angle 112, and the feeding angle 112 of all filter strips is arranged toward the sorting direction of the screening drum to prevent the rice noodle strips entering the screening slot from falling out of the screening slot into the screening drum again.

[0012] In a drum-type rice noodle sorting mechanism of the present invention, further, the other end of the filter strip 11 is fixedly connected to the feed drum 2, and the screening drum 1 is connected to the rice noodle feed transmission channel through the feed drum 2.

[0013] In a drum-type rice noodle sorting mechanism of the utility model, further, connecting holes 113 are provided at both ends of the filter strip 11, and a plurality of connecting holes distributed along the circumference are provided on the feed barrel 2 and the drum end cover 12, and the filter strip 11 can be fixedly connected to the connecting holes on the feed barrel 2 and the drum end cover 12 by bolts or rivets.

[0014] In a drum - type rice noodle sorting mechanism of the present utility model, further, both side ends of the screening drum 1 are respectively supported on the frame through a feed cylinder 2 and a drum end cover 12. The feed cylinder 2 is supported by rollers, and the drum end cover 12 is supported by a drive shaft + bearing.

[0015] In a drum - type rice noodle sorting mechanism of the present utility model, further, the driving component includes a driving wheel 6. The driving wheel is coaxially fixed to the screening drum 1 through a drive shaft, and the driving wheel 6 is in transmission connection with a driving motor.

[0016] In a drum - type rice noodle sorting mechanism of the present utility model, further, a hand - crank 61 is also provided on the outer end face of the driving wheel 6 for manually driving the screening drum to rotate.

[0017] The above - mentioned technical solution of the present utility model realizes the automatic sorting of rice noodles after drying and cutting, and has the following beneficial effects:

[0018] (1) Good versatility. The sieve slots of the screening drum are formed by filter strips. Adjusting the installation gap of the filter strips can adjust the width of the sieve slots, and it can be applicable to strip - shaped rice noodles of various specifications.

[0019] (2) Simple structure and easy to maintain. It can be directly connected to the deep - processing production line of rice noodles, and the transformation cost is low.

[0020] (3) Obvious sorting effect. While the screening drum sorts out unqualified bent rice noodles, it also uniformly aligns the direction of the rice noodles falling into the discharge conveying channel, which is beneficial to the further processing of the downstream processes of the production line.

[0021] In summary, the present utility model provides a rice noodle sorting solution with a simple structure, low cost, and high sorting efficiency, which automatically sorts the rice noodles after drying and cutting, facilitates the subsequent detection, classification and other processes of the deep - processing of rice noodles, reduces the labor cost of the deep - processing of rice noodles, and further realizes the automation of the deep - processing of rice noodles.

[0022] The following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings

[0023] Figure 1 It is a three - dimensional schematic diagram of a drum - type rice noodle sorting mechanism for an embodiment.

[0024] Figure 2 It is a front view of a drum - type rice noodle sorting mechanism for an embodiment.

[0025] Figure 3 It is a side view of a drum - type rice noodle sorting mechanism for an embodiment.

[0026] Figure 4Schematic diagram of the screening drum structure in the embodiment.

[0027] Figure 5 Schematic diagram of the filter strip structure in the embodiment.

[0028] Figure 6 It is a partial schematic diagram of the sieve groove formed in the filter rod in the embodiment.

[0029] Numbers in the figure: 1-screening drum, 11-filter strip, 100-screen slot, 111-discharge angle, 112-feed angle, 113-connecting hole, 12-drum end cover, 2-feed cylinder, 3-support driven wheel, 41-first side plate, 42-second side plate, 5-bottom plate, 6-driving wheel, 61-hand crank, 7-rice noodle feeding transmission channel, 8-rice noodle discharging transmission channel. DETAILED DESCRIPTION

[0030] Example

[0031] See also Figures 1-3 The drum-type rice noodle sorting mechanism shown in the figure is a specific implementation scheme of the utility model, which specifically includes a screening drum 1, a feeding drum 2, a supporting driven wheel 3, a first side plate 41, a second side plate 42, a bottom plate 5, and a driving wheel 6, wherein the screening drum 1 is supported and arranged on a frame formed by splicing the first side plate 41, the second side plate 42 and the bottom plate 5, a plurality of screening grooves 100 are arranged on the circumferential surface of the screening drum 1, and all the screening grooves 100 are distributed along the axial direction of the drum, the side end surface of the screening drum 1 is connected to the rice noodle feeding transmission channel 7, and a rice noodle discharging transmission channel 8 is arranged below the outer periphery of the drum, the screening drum 1 is connected to the driving component in a transmission manner, and the driving component drives the screening drum 1 to rotate, so that the rice noodles in the screening drum 1 roll over and fall on the discharging transmission channel 7 below in a uniform direction through the screening grooves 100.

[0032] The rice noodles referred to in the present embodiment refer to a single strip of rice noodles after drying and cutting, the rice noodles after drying and cutting are fed into the screening drum 1 from the feed transmission channel, the rice noodles are turned over in the screening drum 1, and the rice noodles entangled together can be scattered, the width of the sieve slot 100 on the screening drum 1 is slightly larger than the diameter of the rice noodles, and the qualified straight strip rice noodles will be uniformly embedded in the sieve slot 100 of the screening drum along the drum axial direction, and the embedded rice noodles fall into the rice noodles discharging transmission channel 8 below when the sieve slot 100 rotates to the bottom with the screening drum, and the rice noodles that do not enter the sieve slot 100 continue to roll with the screening drum until entering the sieve slot, and the rice noodles that are left that cannot enter the sieve slot are defective rice noodles with excessive curvature, so that the automatic sorting of rice noodles is realized. Due to the limit of the sieve slot 100, all the rice noodles that fall into the rice noodles discharging transmission channel are uniformly distributed along the axial direction of the screening drum, and the rice noodles are also straightened while sorting the rice noodles, which is more conducive to the weighing and packaging of the subsequent rice noodles.

[0033] In this embodiment, further, one end face of the screening drum 1 is closed, and this closed end face is used for driving connection with the driving component. The other end face is open, and the opening of the drum is docked with the rice noodle feeding and conveying channel for feeding rice noodles into the screening drum.

[0034] Specifically, as Figure 4 shown, the screening drum 1 in this embodiment includes filter bars 11 and drum end caps 12. A plurality of filter bars 11 are arranged in parallel and are arranged in the circumferential direction of the drum to enclose the cylindrical circumferential surface of the screening drum. The gaps between the filter bars are the sieve slots 100, and all the sieve slots 100 are distributed along the axial direction of the screening drum and are parallel to each other. The ends of all the filter bars 11 on the same side are fixedly connected to the drum end cap 12 to form the overall structure of the screening drum, and the drum end cap 12 serves as the closed end face of the screening drum 1 for driving connection with the driving component. The ends of all the filter bars 11 on the other side are fixedly connected to the feeding cylinder 2, and the screening drum 1 is connected and communicated with the connected rice noodle feeding and conveying channel through the feeding cylinder 2.

[0035] Furthermore, as Figure 5 shown, the filter bars 11 in this embodiment adopt a Z-shaped cross-section. An outlet fold 111 is provided on the outside of the screening drum for the filter bars 11, and an inlet fold 112 is also provided on the inside of the screening drum for the filter bars 11. The inlet fold 112 and the outlet fold 111 protrude from the filter bars in two opposite directions. Connecting holes 113 are provided at both ends of the filter bars 11, and a plurality of connecting holes distributed along the circumference are provided on the feeding cylinder 2 and the drum end cap 12. The filter bars 11 can be fixedly connected to the connecting holes on the feeding cylinder 2 and the drum end cap 12 through bolts or rivets.

[0036] As Figure 6 shown, the outlet folds 111 of all the filter bars are arranged in the opposite direction of the sorting rotation direction of the screening drum. When the rice noodles entering the sieve slots between the filter bars have not rotated to the lowest position of the screening drum with the screening drum, they are blocked by the outlet folds 111, preventing the rice noodle strips entering the sieve slots from falling out of the screening drum prematurely. After the rice noodle strips in the sieve slots rotate past the lowest position with the screening drum, the outlet folds 111 lose the blocking effect of the rice noodle strips in the sieve slots, and the rice noodle strips can freely fall from the sieve slots into the lower rice noodle discharging and conveying channel.

[0037] The inlet folds 112 of all the filter bars are arranged in the sorting direction of the screening drum. When the rice noodles entering the sieve slots between the filter bars are rotated to the top of the drum with the screening drum, they are blocked by the inlet folds 112, preventing the rice noodle strips entering the sieve slots from falling off the sieve slots into the screening drum again, and improving the stability of the rice noodles entering the sieve slots.

[0038] Both ends of the screening drum 1 are respectively supported on the frame through the feeding cylinder 2 and the drum end cap 12. The feeding cylinder 2 is supported by rollers, and the drum end cap 12 is supported by a driving shaft + bearing.

[0039] Specifically, the frame of this embodiment includes a first side plate 41, a second side plate 42 and a bottom plate 5, which are respectively used for supporting and assembling the corresponding feed drum 2 and the drum end cover 12. Among them, two groups of supporting driven wheels 3 of equal height are arranged on the top of the first side plate 41, and the circumferential outer diameter of the feed drum 2 is directly mounted on the two groups of driven supporting wheels 3 to form a stable triangular wheel group support structure, and the use of roller support does not occupy the feeding space of the inner ring of the feed drum 2. The drum end cover 12 at the other end of the screening drum 1 is a closed end, which is directly and coaxially fixedly connected to the driving shaft of the driving component. The driving shaft is assembled on the second side plate 42 through a bearing to realize the supporting arrangement of the other end of the screening drum. The first side plate 41 and the second side plate 42 are fixedly connected to the bottom plate 5 to form the frame as a whole.

[0040] In this embodiment, the driving component for driving the screening drum includes a driving wheel 6, which is coaxially fixed to the drum end cover 12 of the screening drum 1 through a driving shaft, and the driving shaft is assembled through the second side plate 42 through a bearing, and the driving wheel 6 is connected to the driving motor. In actual applications, the transmission structure adopted by the driving component includes but is not limited to belt transmission, gear transmission, and chain transmission.

[0041] In this embodiment, a hand crank 61 is also provided on the outer end surface of the driving wheel 6 for manually driving the screening drum to rotate. The hand crank 61 is convenient for debugging and measuring the rotation speed of the screening drum.

[0042] After starting the power supply of the driving motor, the driving component drives the screening drum 1 to rotate, and rice noodles are added from the feeding cylinder 2 to the screening drum 1 through the rice noodle feeding transmission channel 7. The rice noodles are turned over in the drum as the screening drum 1 rotates, and the rice noodles with normal size and straightness enter the screening slots 100 between the filter strips 11 and fall onto the rice noodle discharging transmission channel 8 below as the drum rotates, and are transmitted to the next process. The rice noodles screened by the screening drum 1 are individually sorted through each screening slot and fall into the rice noodle discharging transmission channel. The rice noodles are separated individually and not stacked; the bent rice noodles remain in the screening drum to achieve sorting.

[0043] In this document, the directions or positional relationships indicated by terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "vertical", and "horizontal" are based on the directions or positional relationships shown in the accompanying drawings and are only for the clarity of the technical solution and the convenience of description. Therefore, they should not be understood as limitations on the present invention.

[0044] In this document, the terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than those listed and may also include additional elements not expressly listed.

[0045] The above are only the specific implementation manners of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A drum type rice noodle sorting mechanism, characterized in that: The invention comprises a screening drum (1) which is supported and arranged, wherein a plurality of axial screening grooves (100) are arranged on the circumferential surface of the screening drum (1), the side end surface of the drum is connected to a rice noodle feeding conveying channel, a rice noodle discharging conveying channel is arranged below the outer circumference of the drum, the screening drum (1) is in driving connection with a driving component, and the driving component drives the screening drum (1) to rotate, so that the rice noodles in the screening drum roll over and fall onto the rice noodle discharging conveying channel below in a uniform direction through the screening grooves; The screening drum (1) comprises filter strips (11) and a drum end cover (12); a plurality of the filter strips (11) are arranged in parallel and arranged to form a circumferential surface of the screening drum; screening slots (100) are formed between the filter strips; the ends of all the filter strips (11) on the same side are fixedly connected to the drum end cover (12) to form an integral structure of the screening drum; the drum end cover (12) is transmission-connected to a driving component; the filter strips (11) are located on the outside of the screening drum and are provided with a discharge angle (111); the discharge angles (111) of all the filter strips are arranged in the opposite direction of the sorting rotation direction of the screening drum to prevent the rice noodle strips entering the screening slot from falling out of the screening drum too early.

2. A drum type rice noodle sorting mechanism according to claim 1, characterized in that: The screening drum (1) has a closed end surface on one side, which is transmission-connected to a driving component, and an open end surface on the other side, which is connected to a rice noodle feeding and conveying channel.

3. A drum type rice noodle sorting mechanism according to claim 1, characterized in that: The filter strips (11) are located inside the screening drum and are provided with a feed angle (112). The feed angles (112) of all the filter strips are arranged toward the sorting direction of the screening drum to prevent the rice noodle strips that have entered the screening slot from falling out of the screening slot into the screening drum again.

4. A drum type rice noodle sorting mechanism according to claim 1, characterized in that: The other end of the filter strip (11) is fixedly connected to the feed cylinder (2), and the screening drum (1) is connected to the rice flour feed transmission channel through the feed cylinder (2).

5. A drum type rice noodle sorting mechanism according to claim 4, characterized in that: Both ends of the filter strip (11) are provided with connection holes (113), the feed barrel (2) and the drum end cover (12) are provided with a plurality of connection holes distributed along the circumference, and the filter strip (11) is fixedly connected to the connection holes on the feed barrel (2) and the drum end cover (12) by bolts or rivets.

6. A drum type rice noodle sorting mechanism according to claim 4, characterized in that: The two side ends of the screening drum (1) are supported on the frame through a feed drum (2) and a drum end cover (12), respectively; the feed drum (2) is supported by rollers; the drum end cover (12) is coaxially fixedly connected to a driving shaft of a driving component; and the driving shaft is assembled on the frame through a bearing.

7. A drum type rice noodle sorting mechanism according to any one of claims 1 to 6, characterized in that: The driving component comprises a driving wheel (6), the driving wheel and the screening drum (1) are coaxially fixed via a driving shaft, and the driving wheel (6) is drivingly connected to a driving motor.

8. A drum type rice noodle sorting mechanism according to claim 7, characterized in that: A hand crank (61) is also provided on the outer end surface of the driving wheel (6) for manually driving the screening drum to rotate.