Punching device for valve accessory production
By designing the back-shaped path and positioning conveying mechanism in the stamping device for valve accessories production, the problems of workpiece position deviation and stamping error are solved, and the accurate and consistent stamping processing of the workpiece is achieved.
Patent Information
- Application Number
- CN202422146721.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-09-02
AI Technical Summary
During the transmission process of workpieces from the discharge rail to the molding mold, the stamping device produced by existing valve accessories causes a deviation in the workpiece position due to the untimely height difference and limit position, which increases stamping errors and cannot ensure the consistency of the workpiece.
A stamping device including a frame, a belt conveyor, a synchronous drive assembly, a connecting block, a positioning frame and a support seat is designed. Through the back-shaped operation path and a positioning conveying mechanism, the positioning accuracy of the workpiece during the stamping process is ensured.
The position accuracy of the workpiece during stamping is achieved, stamping errors are reduced, and the machining accuracy and consistency of the workpiece are ensured.
Smart Images

Figure CN222985412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping devices, in particular to a stamping device for the production of valve fittings. Background Technique
[0002] Part processing is an important link in the production process of valve fittings, including turning, drilling, stamping, milling, planing, grinding, boring, tapping, etc., to meet the accuracy and surface quality requirements of parts.
[0003] A stamping device is a forming processing method that uses a press and a die to apply external force to plates, strips, tubes, profiles, etc., so that they undergo plastic deformation or separation, thereby obtaining workpieces (stamped parts) with the required shape and size. At present, some valve fittings need to use a stamping device during the stamping process.
[0004] A continuous stamping device for the production of valve fittings with the publication number of CN216540360U in the prior art includes a workbench, a box body, a first hydraulic cylinder, a stamping die, a forming die, a discharge rail, a storage box, a transmission, a first motor, a main shaft, multiple groups of connecting rods, multiple groups of discharge racks, and a limiting device.
[0005] Although this stamping device can reduce the labor intensity of workers, there are still some defects in the actual use process. After the workpiece reaches the forming die from the discharge rail, due to the height difference between the discharge rail and the forming die, and it is not limited in time after falling on the forming die, the position of the workpiece will deviate, increasing the stamping error and unable to ensure the consistency of the workpiece. Therefore, improvements are proposed. Content of the Utility Model
[0006] The utility model is a stamping device for the production of valve fittings proposed to solve the shortcomings existing in the prior art.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme: a stamping device for the production of valve fittings, including a frame, both inner walls of the frame are fixedly installed with belt conveyors, and a synchronous drive assembly is commonly installed between the two belt conveyors;
[0008] The belt surfaces of the two belt conveyors are commonly fixedly connected with multiple groups of connecting members, and each group of connecting members includes two connecting blocks, and the connecting blocks are fixedly connected with the belts of the adjacent belt conveyors;
[0009] A positioning frame is commonly fixedly connected between the two connecting blocks in the same group;
[0010] A support seat is fixedly connected between the inner walls on both sides of the frame, and the support seat is in contact with the adjacent positioning frame. A stamping die lower die is fixedly assembled in the installation groove of the support seat, and an ejection assembly is installed in the forming cavity of the stamping die lower die;
[0011] A lifting assembly is fixedly installed at the top of the frame. The movable end of the lifting assembly is fixedly installed with a stamping die upper die, and the stamping die upper die matches the stamping die lower die;
[0012] A material feeding assembly is installed at the top end of the frame, and the material feeding assembly matches the positioning frame.
[0013] Furthermore, the synchronous drive assembly includes a reduction motor and a connecting shaft. The reduction motor is fixedly installed on one side of the outer surface of the frame. The drive shaft of the reduction motor penetrates through the frame and is fixedly connected to the main shaft of the adjacent belt conveyor, and the connecting shaft is fixedly connected to the main shafts of the two belt conveyors. Using one reduction motor can synchronously drive the two belt conveyors to operate, reducing the setting of drive devices.
[0014] Furthermore, the ejection assembly includes an assembly groove, and the assembly groove is opened in the forming cavity of the stamping die lower die. A plurality of springs are fixedly connected to the inner bottom of the assembly groove. The tops of the plurality of springs are fixedly connected to a top plate, and the top plate matches the forming cavity of the stamping die lower die. The springs always provide a downward thrust to the top plate.
[0015] Furthermore, the lifting assembly includes a fixed frame, and the fixed frame is fixedly installed at the top of the frame. An oil cylinder is fixedly installed at the top of the fixed frame. The movable end of the oil cylinder penetrates through the fixed frame and is fixedly connected to a mounting plate, and the mounting plate is fixedly connected to the stamping die upper die. The setting of the oil cylinder is beneficial to driving the stamping die upper die to rise or fall.
[0016] Furthermore, a sliding rod is fixedly connected to one side of the top of the mounting plate, and the sliding rod penetrates through the fixed frame and is slidably connected thereto. The cooperation between the sliding rod and the fixed frame has a limiting effect on the mounting plate, and can ensure the stability of the movement of the mounting plate.
[0017] Furthermore, the material feeding assembly includes two support frames, and the support frames are fixedly installed on one side of the outer surface of the frame. A storage rack is fixedly connected between the two support frames, and workpieces can be positioned and placed inside the storage rack.
[0018] Furthermore, the gap between the storage rack and the support seat matches the positioning frame, which is beneficial to the positioning frame to carry out the workpieces.
[0019] The beneficial effects of the present utility model:
[0020] When the utility model is in use, for a stamping device for producing valve fittings, through the belt conveyor, synchronous drive assembly, connecting block, positioning frame and support seat provided, the overall operation path adopts a loop design, which can not only perform continuous stamping processing on workpieces, but also ensure the accuracy of the position of each workpiece during stamping due to the positioning and conveying of each workpiece, thus ensuring the processing accuracy and consistency of the workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the present utility model, the drawings required for use in the following description of the specific embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 : Three-dimensional view of the present utility model;
[0023] Figure 2 : Top view of the present utility model;
[0024] Figure 3 : Cross-sectional view of the present utility model.
[0025] The reference numerals are as follows:
[0026] 1, frame; 2, connecting block; 3, support seat; 4, top plate; 5, fixed frame; 6, support frame; 7, oil cylinder; 8, storage rack; 9, belt conveyor; 10, positioning frame; 11, slide bar; 12, reduction motor; 13, lower die of stamping die; 14, mounting plate; 15, upper die of stamping die; 16, spring; 17, connecting shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
[0028] As Figures 1 to 3As shown in the figure, it relates to a stamping device for the production of valve fittings, including a frame 1. Belt conveyors 9 are fixedly installed on the inner walls on both sides of the frame 1. A synchronous drive assembly is jointly installed between the two belt conveyors 9. The synchronous drive assembly includes a reduction motor 12 and a connecting shaft 17. The reduction motor 12 is fixedly installed on one side of the outer surface of the frame 1. The drive shaft of the reduction motor 12 penetrates through the frame 1 and is fixedly connected to the main shaft of the adjacent belt conveyor 9. The connecting shaft 17 is fixedly connected to the main shafts of the two belt conveyors 9. The belt conveyor 9 is composed of two drums, a main shaft and a belt. The drum is rotatably connected to the frame 1. The belt is sleeved on the surfaces of the two drums. The main shaft is fixed on both sides of the outer surface of the adjacent drum. Therefore, when the main shaft rotates, the belt conveyor 9 also operates accordingly.
[0029] A plurality of groups of connecting pieces are fixedly connected to the surfaces of the belts of the two belt conveyors 9. Each group of connecting pieces includes two connecting blocks 2. The connecting block 2 is fixedly connected to the belt of the adjacent belt conveyor 9. A positioning frame 10 is jointly fixedly connected between the two connecting blocks 2 in the same group. The connecting block 2 and the positioning frame 10 are connected by bolts, which is beneficial to the disassembly and assembly of the positioning frame 10.
[0030] A support seat 3 is jointly fixedly connected between the inner walls on both sides of the frame 1. The support seat 3 is in contact with the adjacent positioning frame 10. A stamping die lower die 13 is fixedly assembled in the installation groove of the support seat 3. An ejection assembly is installed in the forming cavity of the stamping die lower die 13. The ejection assembly includes an assembly groove, and the assembly groove is opened in the forming cavity of the stamping die lower die 13. A plurality of springs 16 are fixedly connected to the inner bottom of the assembly groove. The tops of the plurality of springs 16 are jointly fixedly connected to a top plate 4. The top plate 4 matches the forming cavity of the stamping die lower die 13. The cooperation of the spring 16 and the top plate 4 has an ejection effect. When the workpiece stamping is completed, the cooperation of the spring 16 and the top plate 4 can eject the workpiece out of the forming cavity of the stamping die lower die 13.
[0031] A lifting assembly is fixedly installed on the top of the frame 1. A stamping die upper die 15 is fixedly installed at the movable end of the lifting assembly. The stamping die upper die 15 matches the stamping die lower die 13. The lifting assembly includes a fixed frame 5, and the fixed frame 5 is fixedly installed on the top of the frame 1. An oil cylinder 7 is fixedly installed on the top of the fixed frame 5. The movable end of the oil cylinder 7 penetrates through the fixed frame 5 and is fixedly connected to a mounting plate 14. The setting of the oil cylinder 7 is beneficial to driving the mounting plate 14 to move up and down. The mounting plate 14 is fixedly connected to the stamping die upper die 15. A slide bar 11 is fixedly connected to one side of the top of the mounting plate 14. The slide bar 11 penetrates through the fixed frame 5 and is slidably connected thereto. The cooperation of the slide bar 11 and the fixed frame 5 can ensure the stability of the movement of the mounting plate 14.
[0032] A feeding component is installed at the top of the frame 1, and the feeding component is matched with the positioning frame 10. The feeding component includes two support frames 6, and the support frames 6 are fixedly installed on one side of the outer surface of the frame 1. A storage rack 8 is fixedly connected between the two support frames 6. The support frames 6 have a supporting effect on the storage rack 8, which is beneficial to the installation of the storage rack 8. The gap between the storage rack 8 and the support base 3 is matched with the positioning frame 10. Workpieces are placed in the storage rack 8 in a limited way.
[0033] Working principle: During use, the reduction motor 12 drives the belt conveyor 9 connected thereto to operate. The operating belt conveyor 9 drives another belt conveyor 9 to operate through the connecting shaft 17. The two belt conveyors 9 drive the corresponding positioning frames 10 to move through the connecting block 2. When one of the positioning frames 10 moves to directly below the storage rack 8, the workpiece at the bottom falls into the positioning frame 10. As the belt conveyor 9 operates, the workpiece is positioned and conveyed to the lower die 13 of the stamping die. Then the reduction motor 12 stops operating. Then the oil cylinder 7 pushes the mounting plate 14 and the upper die 15 of the stamping die downward. The upper die 15 of the stamping die cooperates with the lower die 13 of the stamping die to complete the stamping of the workpiece. When the upper die 15 of the stamping die resets, the spring 16 and the top plate 4 cooperate to eject the workpiece out of the forming cavity of the lower die 13 of the stamping die. Then the reduction motor 12 operates, and the stamped workpiece is removed and dropped through various components.
[0034] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A valve fitting production stamping device, comprising a frame (1), characterized in that: Belt conveyors (9) are fixedly mounted on the inner walls of both sides of the frame (1), and a synchronous drive assembly is installed between the two belt conveyors (9); The belt surfaces of the two belt conveyors (9) are commonly and fixedly connected with a plurality of groups of connecting parts, each of the plurality of groups of connecting parts comprises two connecting blocks (2), and the connecting blocks (2) are fixedly connected to the belts of the adjacent belt conveyors (9); A positioning frame (10) is fixedly connected between two connecting blocks (2) in the same group; A support seat (3) is fixedly connected between the inner walls on both sides of the frame (1), and the support seat (3) is fitted with an adjacent positioning frame (10). A stamping die lower die (13) is fixedly mounted in the mounting groove of the support seat (3), and an ejection assembly is installed in the molding cavity of the stamping die lower die (13); A lifting assembly is fixedly mounted on the top of the frame (1), and a stamping die upper die (15) is fixedly mounted on the movable end of the lifting assembly, and the stamping die upper die (15) matches the stamping die lower die (13); A material discharging assembly is installed on the top of the frame (1), and the material discharging assembly matches the positioning frame (10).
2. A valve fitting production stamping device according to claim 1, characterized in that: The synchronous drive assembly comprises a reduction motor (12) and a connecting shaft (17), wherein the reduction motor (12) is fixedly mounted on one side of the outer surface of the frame (1), the driving shaft of the reduction motor (12) passes through the frame (1) and is fixedly connected to the main shaft of the adjacent belt conveyor (9), and the connecting shaft (17) is fixedly connected to the main shafts of the two belt conveyors (9).
3. A valve fitting production stamping device according to claim 1, characterized in that: The ejection assembly comprises an assembly groove, and the assembly groove is arranged in the molding cavity of the lower die (13) of the stamping die, a plurality of springs (16) are fixedly connected to the inner bottom of the assembly groove, the tops of the plurality of springs (16) are commonly fixedly connected to a top plate (4), and the top plate (4) matches the molding cavity of the lower die (13) of the stamping die.
4. A valve fitting production stamping device according to claim 1, characterized in that: The lifting assembly comprises a fixed frame (5), and the fixed frame (5) is fixedly mounted on the top of the frame (1), and a cylinder (7) is fixedly mounted on the top of the fixed frame (5), and a movable end of the cylinder (7) passes through the fixed frame (5) and is fixedly connected to a mounting plate (14), and the mounting plate (14) is fixedly connected to an upper die (15) of a stamping die.
5. A valve fitting production stamping device according to claim 4, characterized in that: A sliding rod (11) is fixedly connected to one side of the top of the mounting plate (14), and the sliding rod (11) passes through the fixing frame (5) and is slidably connected thereto.
6. A valve fitting production stamping device according to claim 1, characterized in that: The material discharging assembly comprises two support frames (6), and the support frames (6) are fixedly mounted on one side of the outer surface of the frame (1), and a material storage frame (8) is fixedly connected between the two support frames (6).
7. A valve fitting production stamping device according to claim 6, characterized in that: The gap between the material storage rack (8) and the support seat (3) matches the positioning frame (10).
Citation Information
Patent Citations
Continuous stamping device for valve accessory production
CN216540360U