Punching device for cotton suction flute pipe machining
By designing a punching device including a U-shaped seat, an inner support mold and a limiting assembly, the problem that conventional punching devices cannot efficiently match the water droplet-like cross-section of the suction cotton tube is solved, and the rapid and precise punching operation of the suction cotton tube is achieved.
Patent Information
- Application Number
- CN202422123509.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Conventional punching devices cannot effectively match the water drop-like cross-section of the suction cotton tube, resulting in the inability to achieve efficient punching operation of the suction cotton tube.
A punching device including a U-shaped seat, an inner support mold and a limiting assembly is designed. The punching head is driven to move through the punching hydraulic cylinder, and the inner support mold and a limiting assembly is combined to achieve rapid and precise punching of the water droplet-shaped suction cotton pipe.
Effectively support the inner wall of the suction tube to ensure that it does not deform during the punching process, achieve rapid punching, and ensure punching accuracy through limiting components.
Smart Images

Figure CN222985448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton suction flute tube processing, in particular to a punching device used for cotton suction flute tube processing. Background Art
[0002] The suction flute is the leading part of the suction device of the spinning frame. Its function is to suck the broken ends or flying cotton and introduce them into the main air duct through the suction branch pipe. The suction flute is made of two different processes and materials:
[0003] One is made of galvanized iron sheet, which is welded to the cotton suction pipe mouth through folding and biting, and the surface is painted;
[0004] The other method is to use aluminum alloy to heat-draw the air suction port and the cotton suction tube, weld the two together, and then oxidize the outer surface.
[0005] After the air suction port and the cotton suction tube are hot-drawn by aluminum alloy, a punching device is required to perform hole drilling operation on the cotton suction tube, wherein the holes to be drilled include connecting holes connected to the air suction port and the cotton suction port. Since the cross-sectional shape of the cotton suction tube is similar to the shape of a water drop, conventional punching dies cannot match the shape of the cotton suction tube well, resulting in the inability of conventional punching devices to achieve efficient punching operation of the cotton suction tube. Based on this, a punching device for processing cotton suction flute tubes is provided. Utility Model Content
[0006] The purpose of the utility model is to provide a punching device for processing a cotton suction flute tube in order to solve the above-mentioned problems.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a punching device for processing a cotton suction flute tube, comprising a punching assembly with a workbench, a U-shaped seat is fixedly connected to the middle of the top of the workbench, and cotton suction port punching grooves and connecting hole punching grooves are respectively opened on both sides of the U-shaped seat, and a punching hydraulic cylinder and a punching head are installed on both sides of the top of the workbench located on the U-shaped seat, and the punching head is fixed to the output end of the punching hydraulic cylinder, and the two punching heads are respectively matched with the cotton suction port punching groove and the connecting hole punching groove and are respectively plugged into the inner sides of the cotton suction port punching groove and the connecting hole punching groove;
[0008] An inner support mold is fixedly installed on the inner side of the U-shaped seat, and a corresponding plug-in slot for inserting a punching head is formed on the inner support mold, which is used for the cotton suction tube to be sleeved and form an inner wall support for the cotton suction tube;
[0009] The punching hydraulic cylinders are operated in sequence to drive the punching head to move to achieve the punching operation on the cotton suction tube;
[0010] A cavity groove is provided at a position inside the inner support mold corresponding to the insertion slot. The cavity groove penetrates to the bottom of the inner support mold. A blanking groove is provided at the top of the workbench inside the U-shaped seat. The blanking groove penetrates to the bottom of the workbench. The cavity groove and the blanking groove are used for the punching debris to fall;
[0011] A limiting component is provided at the front end of the workbench. The limiting component is used to provide clamping and limiting for the cotton suction pipe sleeved outside the inner support mold.
[0012] As a further scheme of the present invention: The limiting component includes a clamping unit and a driving unit. The driving unit is used to provide moving and rotating driving forces for the clamping unit. When the clamping unit moves to fit one end of the inner support mold, it is used to realize the clamping and limiting of the cotton suction pipe;
[0013] The clamping unit includes a fixed arm, a moving rail groove, and a limiting plate;
[0014] The two fixed arms are fixed at one end of the workbench and are symmetrically distributed with the blanking groove as the center. The moving rail groove is provided on one side of the fixed arm and penetrates to the other side of the fixed arm;
[0015] The limiting plate is distributed between the two fixed arms. The bottom of both sides of the limiting plate is fixedly connected with a rotating shaft that is slidably connected to the inner wall of the moving rail groove. By rotating the limiting plate to a vertical state and fitting it to the end face of the inner support mold, it is used to realize the clamping and limiting of the cotton suction pipe.
[0016] As a further scheme of the present invention: The driving unit includes a fixed plate, a transmission gear, a fixed tooth arm, an L-shaped connecting arm, a moving plate, and a limiting hydraulic cylinder;
[0017] The fixed plate is fixed at the bottom of one end of the two fixed arms away from the workbench. The transmission gears are symmetrically fixed on both sides of the rotating shaft connected to the limiting plate. The fixed tooth arm is fixed at the bottom of the workbench and extends below the transmission gear and meshes with the transmission gear;
[0018] The L-shaped connecting arms are symmetrically distributed on the sides of the two fixed arms away from each other and are rotatably connected to the connected rotating shaft;
[0019] The moving plate is fixed at one end of the horizontal part of the L-shaped connecting arm. The limiting hydraulic cylinder is fixedly installed at one end of the fixed plate, and the output end of the limiting hydraulic cylinder is fixedly connected to the moving plate;
[0020] By operating the limiting hydraulic cylinder, the rotation and movement operations of the limiting plate can be realized, so as to realize that the limiting plate moves away from the inner support mold and rotates to a horizontal state, thereby facilitating the installation and disassembly of the cotton suction pipe.
[0021] As a further solution of the present utility model: the outer wall shape of the inner support mold is in the shape of a water droplet and matches the inner wall shape of the cotton suction pipe, and the length of the inner support mold matches the length of the cotton suction pipe.
[0022] As a further solution of the present utility model: a plurality of punching hydraulic cylinders corresponding to the punching head are provided, and the plurality of punching hydraulic cylinders are evenly distributed in the horizontal direction.
[0023] Compared with the prior art, the beneficial effects of the present utility model are:
[0024] By providing an inner support mold that matches the inner wall of the cotton suction pipe, the inner wall of the cotton suction pipe can be supported. In this way, when punching the cotton suction pipe, it can effectively ensure that the overall shape of the cotton suction pipe remains unchanged, that is, it can realize the rapid punching operation of the cotton suction pipe in the shape of a water droplet, and cooperate with the limiting component to limit the cotton suction pipe, effectively ensuring the punching accuracy of the cotton suction pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a schematic structural diagram of the present utility model;
[0026] Figure 2 is a disassembled schematic diagram of the cotton suction pipe and the inner support mold of the present utility model;
[0027] Figure 3 is a structural distribution diagram of the limiting component of the present utility model;
[0028] Figure 4 is a schematic structural diagram of the inner support mold of the present utility model;
[0029] Figure 5 is a disassembled schematic diagram of the limiting component of the present utility model.
[0030] In the figure: 1. Punching component; 101. Workbench; 102. U-shaped seat; 103. Cotton suction port punching groove; 104. Connecting hole punching groove; 105. Punching hydraulic cylinder; 106. Punching head; 107. Inner support mold; 108. Cavity groove; 109. Blanking groove; 2. Cotton suction pipe; 3. Limiting component; 301. Fixed arm; 302. Fixed plate; 303. Moving rail groove; 304. Limiting plate; 305. Driving gear; 306. Fixed tooth arm; 307. L-shaped connecting arm; 308. Moving plate; 309. Limiting hydraulic cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0032] Please refer to Figures 1 to 4 , in the embodiment of the present invention, a punching device for the processing of a cotton suction pipe includes a punching assembly 1 having a workbench 101. In the middle of the top of the workbench 101, a U-shaped seat 102 is fixedly connected. Suction port punching grooves 103 and connection hole punching grooves 104 are respectively opened on both sides of the U-shaped seat 102. Punching hydraulic cylinders 105 and punching heads 106 are installed on both sides of the U-shaped seat 102 on the top of the workbench 101. The punching head 106 is fixed to the output end of the punching hydraulic cylinder 105, and the two punching heads 106 respectively match the suction port punching groove 103 and the connection hole punching groove 104 and are respectively inserted into the inner sides of the suction port punching groove 103 and the connection hole punching groove 104.
[0033] An inner support mold 107 is fixedly installed inside the U-shaped seat 102. A socket groove for inserting the punching head 106 is formed on the inner support mold 107 for sleeving the cotton suction pipe 2 and forming an inner wall support for the cotton suction pipe 2.
[0034] The punching operation of the cotton suction pipe 2 is realized by sequentially operating the punching hydraulic cylinder 105 to drive the punching head 106 to move.
[0035] A cavity groove 108 is opened at a position corresponding to the socket groove inside the inner support mold 107. The cavity groove 108 penetrates to the bottom of the inner support mold 107. A blanking groove 109 is opened on the top of the workbench 101 inside the U-shaped seat 102. The blanking groove 109 penetrates to the bottom of the workbench 101. The cavity groove 108 and the blanking groove 109 are used for the blanking of punching debris.
[0036] A limiting component 3 is arranged at the front end of the workbench 101. The limiting component 3 is used to provide clamping and limiting for the cotton suction pipe 2 sleeved outside the inner support mold 107.
[0037] The outer wall shape of the inner support mold 107 is in a water droplet shape and matches the inner wall shape of the cotton suction pipe 2, and the length of the inner support mold 107 matches the length of the cotton suction pipe 2.
[0038] The number of punching hydraulic cylinders 105 corresponding to the punching head 106 is multiple, and the multiple punching hydraulic cylinders 105 are evenly distributed in the horizontal direction.
[0039] In this embodiment: when punching the cotton suction pipe 2, the operation steps are as follows:
[0040] Horizontally sleeved the cotton suction pipe 2 to be punched on the outside of the inner support mold 107, making one end of the cotton suction pipe 2 fit against the inner wall end face of the U-shaped seat 102. Then, the limiting component 3 was made to fit against the front end of the inner support mold 107 and the cotton suction pipe 2, thus realizing the clamping and fixing of the cotton suction pipe 2. After that, the punching hydraulic cylinder 105 was started. The punching hydraulic cylinder 105 drove the punching head 106 to move towards the inside of the U-shaped seat 102 and finally contacted the cotton suction pipe 2 to realize the punching operation on the cotton suction pipe 2. The debris generated by punching was temporarily accumulated inside the cavity groove 108 (it should be noted that: the punching hydraulic cylinders 105 corresponding to the two punching heads 106 operated in batches. For example: the punching head 106 corresponding to the cotton suction port first punched the cotton suction pipe 2, and after the punching head 106 corresponding to the cotton suction port was reset, the punching head 106 corresponding to the connection hole punched the cotton suction pipe 2 again);
[0041] After that, the punching hydraulic cylinder 105 reset and drove the punching head 106 to reset, making the punching head 106 retract into the U-shaped seat 102, so that it would not interfere with the disassembly and assembly of the cotton suction pipe 2;
[0042] Then, the limit of the limiting component 3 on the cotton suction pipe 2 was released. At this time, the cotton suction pipe 2 could be disassembled. The debris inside the cavity groove 108 lost the bottom support and would fall through the cavity groove 108 and the blanking groove 109;
[0043] Through the cooperation of the above-mentioned multiple parts, the rapid punching operation on the water-drop-shaped cotton suction pipe 2 could be realized.
[0044] Please refer specifically to Figures 1 to 4 , the limiting component 3 includes a clamping unit and a driving unit. The driving unit is used to provide the driving force for the movement and rotation of the clamping unit. The clamping unit moves to fit against one end of the inner support mold 107 to realize the clamping and limiting of the cotton suction pipe 2;
[0045] The clamping unit includes a fixed arm 301, a moving rail groove 303, and a limiting plate 304;
[0046] The two fixed arms 301 are fixed at one end of the workbench 101 and are symmetrically distributed with the blanking groove 109 as the center. The moving rail groove 303 is opened on one side of the fixed arm 301 and runs through to the other side of the fixed arm 301;
[0047] The limiting plate 304 is distributed between the two fixed arms 301, and the bottom of both sides of the limiting plate 304 is fixedly connected with a rotating shaft that is slidably connected to the inner wall of the moving rail groove 303. By rotating the limiting plate 304 to the vertical state and fitting it against the end face of the inner support mold 107, it is used to realize the clamping and limiting of the cotton suction pipe 2;
[0048] The driving unit includes a fixed plate 302, a transmission gear 305, a fixed tooth arm 306, an L-shaped connecting arm 307, a moving plate 308, and a limit hydraulic cylinder 309;
[0049] The fixed plate 302 is fixed to the bottom of one end of the two fixed arms 301 away from the workbench 101. The transmission gears 305 are symmetrically fixed on both sides of the rotating shaft connected to the limit plate 304. The fixed tooth arm 306 is fixed to the bottom of the workbench 101 and extends below the transmission gear 305 and meshes with the transmission gear 305;
[0050] The L-shaped connecting arms 307 are symmetrically distributed on the mutually remote sides of the two fixed arms 301 and are rotatably connected to the connected rotating shaft;
[0051] The moving plate 308 is fixed to one end of the horizontal part of the L-shaped connecting arm 307. The limit hydraulic cylinder 309 is fixedly installed at one end of the fixed plate 302, and the output end of the limit hydraulic cylinder 309 is fixedly connected to the moving plate 308;
[0052] By operating the limit hydraulic cylinder 309, the rotation and movement operations of the limit plate 304 can be realized, so as to realize that the limit plate 304 moves away from the inner support mold 107 and rotates to the horizontal state, so as to facilitate the installation and disassembly of the cotton suction pipe 2.
[0053] In this embodiment: when the cotton suction pipe 2 is sleeved on the outside of the inner support mold 107, the limit hydraulic cylinder 309 is started. The limit hydraulic cylinder 309 pushes the moving plate 308 to move towards the workbench 101. The moving plate 308 drives the limit plate 304 and the transmission gear 305 to move synchronously through the L-shaped connecting arm 307. Due to the limitation of the fixed tooth arm 306 on the transmission gear 305, the transmission gear 305 rotates while moving horizontally. In this way, while the limit plate 304 moves, it rotates from the horizontal state to the vertical state, and the limit plate 304 in the vertical state fits the end faces of the inner support mold 107 and the cotton suction pipe 2, thereby realizing the limit fixation of the cotton suction pipe 2;
[0054] Through the cooperation of the above-mentioned multiple parts, the cotton suction pipe 2 can be kept stable and immovable during punching, so as to avoid the situation of punching misalignment;
[0055] When it is necessary to disassemble the cotton suction pipe 2, only the limit hydraulic cylinder 309 needs to be operated to reset.
[0056] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent replacements or changes, and should be covered by the protection scope of the present invention.
Claims
1. A punching device for processing a cotton suction flute tube, comprising a punching assembly (1) having a workbench (101), characterized in that: The middle part of the top of the workbench (101) is fixedly connected to the U-shaped seat (102), and the two sides of the U-shaped seat (102) are respectively provided with a cotton suction port punching groove (103) and a connecting hole punching groove (104), and the top of the workbench (101) is located on both sides of the U-shaped seat (102) and is equipped with a punching hydraulic cylinder (105) and a punching head (106), and the punching head (106) is fixed to the output end of the punching hydraulic cylinder (105), and the two punching heads (106) are respectively matched with the cotton suction port punching groove (103) and the connecting hole punching groove (104) and are respectively plugged into the inner side of the cotton suction port punching groove (103) and the connecting hole punching groove (104); An inner support mold (107) is fixedly mounted on the inner side of the U-shaped seat (102), and a corresponding insertion groove for inserting the punching head (106) is formed on the inner support mold (107), so as to be sleeved on the cotton suction tube (2) and form an inner wall support for the cotton suction tube (2); The punching hydraulic cylinder (105) is operated in sequence to drive the punching head (106) to move so as to achieve a punching operation on the cotton suction tube (2); A cavity groove (108) is provided inside the inner support mold (107) at a position corresponding to the plug-in groove, and the cavity groove (108) extends through the bottom of the inner support mold (107); a blanking groove (109) is provided on the top of the workbench (101) and located inside the U-shaped seat (102), and the blanking groove (109) extends through the bottom of the workbench (101), and is used to provide punching debris for blanking through the cavity groove (108) and the blanking groove (109); A limiting component (3) is provided at the front end of the workbench (101), and the limiting component (3) is used to provide clamping and limiting for the cotton suction tube (2) sleeved on the outside of the inner supporting mold (107).
2. A punching device for processing a cotton suction flute tube according to claim 1, characterized in that: The limiting assembly (3) comprises a clamping unit and a driving unit, wherein the driving unit is used to provide a moving and rotating driving force for the clamping unit, and the clamping unit moves to fit one end of the inner supporting mold (107) to achieve clamping and limiting of the cotton suction tube (2); The clamping unit comprises a fixed arm (301), a movable rail groove (303), and a limiting plate (304); The two fixed arms (301) are fixed to one end of the workbench (101) and are symmetrically distributed with the blanking trough (109) as the center, and the movable rail groove (303) is opened on one side of the fixed arm (301) and penetrates to the other side of the fixed arm (301); The limiting plate (304) is distributed between the two fixed arms (301), and the bottoms of both sides of the limiting plate (304) are fixedly connected with rotating shafts slidably connected to the inner wall of the movable rail groove (303). The limiting plate (304) is rotated to a vertical state and fits with the end surface of the inner support mold (107) to achieve clamping and limiting of the cotton suction tube (2).
3. A punching device for processing a cotton suction flute tube according to claim 2, characterized in that: The driving unit comprises a fixed plate (302), a transmission gear (305), a fixed gear arm (306), an L-shaped connecting arm (307), a movable plate (308), and a limit hydraulic cylinder (309); The fixing plate (302) is fixed to the bottom of one end of the two fixing arms (301) away from the workbench (101), the transmission gear (305) is symmetrically fixed to both sides of the rotating shaft connected to the limiting plate (304), and the fixing tooth arm (306) is fixed to the bottom of the workbench (101) and extends to the bottom of the transmission gear (305) and meshes with the transmission gear (305); The L-shaped connecting arms (307) are symmetrically distributed on one side of the two fixed arms (301) that is away from each other and are rotatably connected to the connected rotating shaft; The movable plate (308) is fixed to one end of the transverse portion of the L-shaped connecting arm (307), the limiting hydraulic cylinder (309) is fixedly installed on one end of the fixed plate (302), and the output end of the limiting hydraulic cylinder (309) is fixedly connected to the movable plate (308); The limiting hydraulic cylinder (309) is operated to realize the rotation and movement of the limiting plate (304), so as to realize that the limiting plate (304) is away from the inner supporting mold (107) and rotates to a horizontal state, thereby facilitating the installation and removal of the cotton suction tube (2).
4. A punching device for processing a cotton suction flute tube according to claim 1, characterized in that: The outer wall shape of the inner support mold (107) is teardrop-shaped and matches the inner wall shape of the cotton suction tube (2), and the length of the inner support mold (107) matches the length of the cotton suction tube (2).
5. A punching device for processing a cotton suction flute tube according to claim 1, characterized in that: There are a plurality of punching hydraulic cylinders (105) corresponding to the punching head (106), and the plurality of punching hydraulic cylinders (105) are evenly distributed in the horizontal direction.