Production die for numerical control machining of special-shaped springs

By designing the placement mechanism and dust removal mechanism in the special-shaped spring production mold, the problem of waste accumulation affecting production efficiency is solved, and more efficient spring production and higher quality finished products are achieved.

CN222985603UActive Publication Date: 2025-06-17YANCHENG HENGMING SPRING
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Patent Information

Application Number
CN202421715693.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-17
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing special-shaped spring production molds are prone to accumulation of waste chips during use, affecting production efficiency.

Method used

A mold for CNC machining special-shaped spring production is designed, including a base frame and a molding machine, and the top of the base frame is provided with a placement mechanism and a dust removal mechanism. The dust removal mechanism includes a cleaning unit and a vacuum cleaner unit. The cleaning unit cleans up the accumulated debris through a magnetic rail and a scraper, and the vacuum cleaner improves the dust removal efficiency through a dust removal head and a connecting pipe.

Benefits of technology

It effectively avoids waste chip accumulation, improves the production efficiency and quality of springs, and solves the problem that waste chip accumulation affects production efficiency in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of special-shaped spring production, and particularly relates to a special-shaped spring production die for numerical control machining, which comprises a bottom frame and a forming machine, the forming machine is mounted at the top end of the bottom frame, and a placing mechanism and a dust removal mechanism are arranged at the top end of the bottom frame. According to the special-shaped spring production mold for numerical control machining, by arranging the dust removal unit, dust around a forming machine can be absorbed in the spring production process, accumulated scraps can be scraped and cleaned, scrap accumulation is avoided, and therefore the spring production efficiency is improved; the problems that in the prior art, in the spring production process, scraps are prone to being accumulated, and therefore the spring production efficiency is prone to being affected are solved, the placing mechanism is arranged, in the spring production process, steel rings can be stably placed, the spring production rate is increased, and the production efficiency of springs is improved. And a structure with a tensioning function is further arranged, so that the transmission stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of special-shaped spring production, in particular to a production mold for numerically controlled machining of special-shaped springs. Background Technique

[0002] A spring is a mechanical part made of metal materials with elasticity. Under the action of an external force, it will deform within a certain range. At the same time, springs can be divided into helical springs, scroll springs, leaf springs, special-shaped springs, etc. In the production process of special-shaped springs, production molds for special-shaped springs are often used.

[0003] During the long-term use of the existing special-shaped spring production molds, since the forming positioning pins will continuously contact the raw materials, and the diameters of the special-shaped springs are inconsistent, the forces received by the positioning pins on the molds will continuously change. And the positioning pins are directly fixedly connected to the telescopic plate through bolts. The fixing method by bolts will cause the forming pins to shift during long-term use, affecting the accuracy of the processing and forming of special-shaped springs.

[0004] In the patent document with the publication number of CN216540679U, a production mold for special-shaped springs for numerical control machining is proposed. The device includes a mold body. An ejector is provided on the side of the mold body. An internal grinding pin is fixedly connected to the side of the mold body relative to the position of the ejector. Two forming components are symmetrically provided on the side of the mold body. The forming component includes an electric telescopic rod fixedly connected to the side of the mold body. A connecting plate is fixedly connected to the side end of the electric telescopic rod. An installation groove is opened at the side end of the connecting plate. A forming block is clamped in the installation groove through a plurality of convex pads. A threaded rod is threadedly connected to the top of the connecting plate, ensuring that the forming block will not shift or shake during use, affecting the accuracy of the processing and forming of special-shaped springs.

[0005] However, during the production process of the device for springs, waste chips are likely to accumulate, thus easily affecting the production efficiency of the springs.

[0006] Therefore, we urgently need to provide a production mold for numerically controlled machining of special-shaped springs. Content of the Utility Model

[0007] The purpose of the utility model is to provide a production mold for numerically controlled machining of special-shaped springs to solve the problem that waste chips are likely to accumulate during the production process of the device for springs, thus easily affecting the production efficiency of the springs as mentioned in the above background technique.

[0008] To achieve the above purpose, the utility model provides the following technical solution: A production mold for numerically controlled machining of special-shaped springs includes a chassis and a forming machine. The forming machine is installed at the top of the chassis. A placing mechanism and a dust removal mechanism are arranged at the top of the chassis.

[0009] The dust removal mechanism includes a cleaning unit and a dust suction unit.

[0010] The cleaning unit includes a fixed seat, a magnetic track, a slider, a pull rod, a connecting rod and a scraper. The fixed seat is installed at the top end of the chassis. The magnetic track is installed on the inner wall of the fixed seat. The slider is arranged inside the fixed seat. The pull rod is installed at the top end of the slider. The connecting rod is installed at the top end of the slider. The scraper is installed at the other end of the connecting rod.

[0011] Preferably, the dust suction unit includes a fixed frame, a dust removal head and a connecting pipe. The fixed frame is installed at the top end of the chassis. The dust removal head is installed inside the top end of the fixed frame. The connecting pipe is connected to the connecting end of the dust removal head.

[0012] Preferably, the placement mechanism includes a fixed plate, a driving motor, a fixing bolt, a support disc, a placement disc, a support groove, a support column, a groove, a cylinder, a mounting block and a tensioning plate. The fixed plate is installed on the side of the chassis. The driving motor is arranged at the bottom end of the fixed plate. The fixing bolt is connected to the fixed end of the driving motor. The support disc and the placement disc are installed on the rotating end of the driving motor. The support groove is opened at the top end of the support disc. The support column is installed at the bottom end of the placement disc. The groove is opened at the top end of the placement disc. The cylinder is installed inside the groove. The mounting block is installed inside the cylinder. The tensioning plate is connected to the inside of the top end of the mounting block.

[0013] Preferably, the connection part of the slider abuts against and is slidably connected to the outer wall of the magnetic track. The slider is driven by the pull rod to move along the outer wall of the magnetic track, thereby driving the scraper to move. The bottom end of the scraper abuts against the top end of the chassis, which is convenient for cleaning the debris accumulated on the top end of the chassis and improves the production quality of the spring.

[0014] Preferably, the dust removal heads are distributed directly above the processing area of the forming machine, thereby improving the dust removal efficiency of the device. The other end of the connecting pipe is connected to the extraction end of the dust collector, which is convenient for eliminating dust and further improves the production and processing efficiency of the spring.

[0015] Preferably, the driving motor is fixed to the bottom end of the fixed plate through the fixing bolt, which makes the installation of the driving motor more stable. The bottom end of the support column abuts against the inside of the support groove, and the support column plays a role in supporting the placement disc to make it rotate more stably.

[0016] Preferably, the connection end of the mounting block abuts against and is slidably connected to the inside of the side of the groove, so that the tensioning plate can be driven to move within a certain range, improving the stability of the transmission. The connection end of the tensioning plate is rotatably connected to the inside of the top end of the mounting block, which is convenient for installing and disassembling the tensioning plate and also for replacing it.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] 1. The production mold for numerically controlled machining of special-shaped springs can absorb the dust around the molding machine and scrape and clean the accumulated waste chips during the production process of the springs by setting a dust removal unit, avoiding the accumulation of debris, thereby improving the production efficiency of the springs and solving the problem that the waste chips are likely to accumulate during the production process of the springs in the background technology, which is likely to affect the production efficiency of the springs.

[0019] 2. The production mold for numerically controlled machining of special-shaped springs can stably place the steel rings during the production process of the springs by setting a placement mechanism, thereby improving the production rate of the springs, and also setting a structure with a tensioning function, thereby enhancing the stability of the transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the external structure of the present utility model;

[0021] Figure 2 is a schematic top view structure of the present utility model;

[0022] Figure 3 is a schematic diagram of the placement mechanism structure of the present utility model;

[0023] Figure 4 is a schematic diagram of the cleaning unit structure of the present utility model.

[0024] In the figure: 1, chassis; 2, molding machine; 301, fixing plate; 302, driving motor; 303, fixing bolt; 304, support plate; 305, placement plate; 306, support groove; 307, support column; 308, groove; 309, cylinder; 310, mounting block; 311, tensioning plate; 401, fixed seat; 402, magnetic track; 403, slider; 404, pull rod; 405, connecting rod; 406, scraper; 407, fixing frame; 408, dust removal head; 409, connecting pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1 - 4 , the present utility model provides a technical solution: Embodiment

[0027] A production mold for numerically controlled machining of special-shaped springs, comprising a chassis 1 and a forming machine 2. The forming machine 2 is installed at the top of the chassis 1, and a placement mechanism and a dust removal mechanism are arranged at the top of the chassis 1.

[0028] The dust removal mechanism includes a cleaning unit and a dust suction unit.

[0029] The cleaning unit includes a fixed seat 401, a magnetic track 402, a slider 403, a pull rod 404, a connecting rod 405 and a scraper 406. The fixed seat 401 is installed at the top of the chassis 1, the magnetic track 402 is installed on the inner wall of the fixed seat 401, the slider 403 is arranged inside the fixed seat 401, the connection part of the slider 403 abuts against and is slidably connected to the outer wall of the magnetic track 402. By driving the slider 403 to move along the outer wall of the magnetic track 402 through the pull rod 404, the scraper 406 is driven to move. The pull rod 404 is installed at the top of the slider 403, the connecting rod 405 is installed at the top of the slider 403, the scraper 406 is installed at the other end of the connecting rod 405, and the bottom end of the scraper 406 abuts against the top of the chassis 1, which is convenient for cleaning the debris accumulated on the top of the chassis 1 and improves the production quality of the springs. Embodiment

[0030] Based on Embodiment 1: The dust suction unit includes a fixed frame 407, a dust removal head 408 and a connecting pipe 409. The fixed frame 407 is installed at the top of the chassis 1, the dust removal head 408 is installed inside the top of the fixed frame 407, and the dust removal heads 408 are distributed directly above the processing area of the forming machine 2, thereby improving the dust removal efficiency of the device. The connecting pipe 409 is connected to the connecting end of the dust removal head 408, and the other end of the connecting pipe 409 is connected to the extraction end of the dust suction machine, which is convenient for eliminating dust and further improves the production and processing efficiency of the springs.

[0031] The placement mechanism includes a fixed plate 301, a drive motor 302, a fixing bolt 303, a support disk 304, a placement disk 305, a support groove 306, a support column 307, a groove 308, a cylinder 309, a mounting block 310 and a tensioning plate 311. The fixed plate 301 is installed on the side of the chassis 1, the drive motor 302 is arranged at the bottom of the fixed plate 301, the fixing bolt 303 is connected to the fixed end of the drive motor 302, the support disk 304 and the placement disk 305 are installed at the rotating end of the drive motor 302, the support groove 306 is opened at the top of the support disk 304, the support column 307 is installed at the bottom of the placement disk 305, the groove 308 is opened at the top of the placement disk 305, the cylinder 309 is installed inside the groove 308, the mounting block 310 is installed inside the cylinder 309, and the connection end of the mounting block 310 abuts against and is slidably connected to the inner side of the side of the groove 308, so that the tensioning plate 311 can be driven to move within a certain range, improving the stability of the transmission. The tensioning plate 311 is connected to the inside of the top of the mounting block 310, and the connection end of the tensioning plate 311 is rotatably connected to the inside of the top of the mounting block 310, which is convenient for installing and disassembling the tensioning plate 311 and also for replacing it.

[0032] Embodiment 3: The drive motor 302 is fixed to the bottom end of the fixed plate 301 through the fixing bolt 303, thereby making the installation of the drive motor 302 more stable. The bottom end of the support column 307 abuts against the inside of the support groove 306. The support column 307 plays a role in supporting the placement plate 305, making it rotate more stably.

[0033] During use, through the operation of the cylinder 309, the mounting block 310 is driven to move inside the groove 308, the steel ring is tensioned through the tensioning plate 311, and through the operation of the drive motor 302, the support plate 304 and the placement plate 305 are driven to rotate. Supported by the support groove 306 and the support column 307, the steel ring can be conveyed. The spring is produced by the forming machine 2. By connecting the other end of the connecting pipe 409 to the extraction end of the dust collector, it is convenient to eliminate dust, further improving the production and processing efficiency of the spring. The relatively heavy waste chips fall on the top of the chassis 1. By pulling the slider 403 along the outer wall of the drive motor 302 through the pull rod 404, and then under the connection of the connecting rod 405, the scraper 406 is driven to clean the waste chips, preventing the waste chips from accumulating on the top of the chassis 1, thereby improving the production quality of the spring.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

Claims

1. A mold for CNC machining of special-shaped springs, comprising a base frame (1) and a molding machine (2), wherein the molding machine (2) is mounted on the top of the base frame (1), and is characterized in that: The top of the base frame (1) is provided with a placement mechanism and a dust removal mechanism; The dust removal mechanism includes a cleaning unit and a dust suction unit; The cleaning unit comprises a fixed seat (401), a magnetic track (402), a slider (403), a pull rod (404), a connecting rod (405) and a scraper (406); the fixed seat (401) is mounted on the top of the base frame (1); the magnetic track (402) is mounted on the inner wall of the fixed seat (401); the slider (403) is arranged inside the fixed seat (401); the pull rod (404) is mounted on the top of the slider (403); the connecting rod (405) is mounted on the top of the slider (403); and the scraper (406) is mounted on the other end of the connecting rod (405).

2. The mold for producing special-shaped springs for CNC machining according to claim 1, characterized in that: The dust collection unit comprises a fixing frame (407), a dust removal head (408) and a connecting pipe (409); the fixing frame (407) is mounted on the top of the base frame (1); the dust removal head (408) is mounted inside the top of the fixing frame (407); and the connecting pipe (409) is connected to a connecting end of the dust removal head (408).

3. The mold for producing special-shaped springs for CNC machining according to claim 1, characterized in that: The placement mechanism comprises a fixing plate (301), a driving motor (302), a fixing bolt (303), a supporting plate (304), a placing plate (305), a supporting groove (306), a supporting column (307), a groove (308), a cylinder (309), a mounting block (310) and a tensioning plate (311); the fixing plate (301) is mounted on a side of the base frame (1); the driving motor (302) is arranged at the bottom end of the fixing plate (301); and the fixing bolt (303) is connected to the fixed end of the driving motor (302). The support plate (304) and the placement plate (305) are mounted on the rotating end of the driving motor (302); the support groove (306) is opened at the top of the support plate (304); the support column (307) is mounted at the bottom of the placement plate (305); the groove (308) is opened at the top of the placement plate (305); the cylinder (309) is mounted inside the groove (308); the mounting block (310) is mounted inside the cylinder (309); and the tensioning plate (311) is connected to the inside of the top of the mounting block (310).

4. The mold for producing special-shaped springs by numerical control machining according to claim 1, characterized in that: The connection of the slider (403) is in abutment with the outer wall of the magnetic track (402) and is slidably connected thereto, and the bottom end of the scraper (406) is in abutment with the top end of the base frame (1).

5. The mold for producing special-shaped springs by numerical control machining according to claim 2, characterized in that: The dust removal head (408) is located directly above the processing position of the molding machine (2), and the other end of the connecting pipe (409) is connected to the extraction end of the vacuum cleaner.

6. The mold for producing special-shaped springs by numerical control machining according to claim 3, characterized in that: The driving motor (302) is fixed to the bottom end of the fixing plate (301) via a fixing bolt (303), and the bottom end of the supporting column (307) is in contact with the inside of the supporting groove (306).

7. The mold for producing special-shaped springs by numerical control machining according to claim 3, characterized in that: The connection end of the mounting block (310) is in abutment with and slidably connected to the inside of the side of the groove (308), and the connection end of the tensioning plate (311) is rotationally connected to the inside of the top end of the mounting block (310).

Citation Information

Patent Citations

  • Special-shaped spring production die for numerical control machining

    CN216540679U