Horizontal pouring mold for U-shaped anode

Abstract

The utility model discloses a U-shaped anode horizontal type pouring die which comprises a lower bottom plate and two outer positioning blocks arranged behind the lower bottom plate, an anti-overflow ring is arranged on the periphery of the lower bottom plate, an inner check ring is arranged in the middle of the lower bottom plate, a plate combining groove is formed between the inner check ring and the anti-overflow ring, and a U-shaped anode is arranged in the plate combining groove. A plurality of reinforcing ribs are arranged on the inner side of the inner check ring, an inner positioning block is arranged behind the inner check ring, an upper bottom plate can be installed in the plate combining groove, an outer check ring is arranged on the inner side edge of the upper bottom plate, baffles are arranged at the two ends of the outer check ring respectively, a supporting beam is arranged behind the upper bottom plate, and a detachable hanging ring is arranged on the supporting beam. According to the die, through one-time casting forming, the traditional casting mode that an internal framework is needed for supporting is avoided, the current loss caused by different materials is eliminated, the conductivity of the anode strip is enhanced, and meanwhile, the framework materials are prevented from being corroded.

Description

Technical Field

[0001] The utility model belongs to the technical field related to casting molds, and particularly relates to a horizontal casting mold for U-shaped anodes. Background Technique

[0002] Lead-tin alloy is a commonly used anode material, suitable for anode casting in various electrochemical applications. Lead-tin alloy has good corrosion resistance and electrical conductivity, making it an ideal anode material. During the casting process of lead-tin alloy anodes, first, an appropriate amount of lead and tin raw materials need to be prepared and mixed together in a certain proportion. Then, the mixture is melted, and the molten alloy is poured into a pre-prepared anode mold. After it cools and solidifies, a lead-tin alloy anode can be obtained. Lead-tin alloy anodes are widely used in fields such as electroplating, electrolysis, and corrosion protection, with good corrosion resistance and electrical conductivity, which can effectively extend the equipment life and improve production efficiency and quality at the same time.

[0003] However, for the casting of large-sized lead-tin alloy anodes, an internal skeleton support method is generally adopted to ensure the hardness of the lead-tin alloy anode and reduce the deformation amount. There is current loss between the skeleton material and the lead-tin alloy of different materials, and the exposed skeleton position is prone to corrosion, thereby reducing the current conduction speed and requiring regular replacement. Content of the Utility Model

[0004] The purpose of the utility model is to provide a horizontal casting mold for U-shaped anodes to solve the problems mentioned in the above background technique, that is, for the casting of large-sized lead-tin alloy anodes, an internal skeleton support method is generally adopted to ensure the hardness of the lead-tin alloy anode and reduce the deformation amount. There is current loss between the skeleton material and the lead-tin alloy of different materials, and the exposed skeleton position is prone to corrosion, thereby reducing the current conduction speed and requiring regular replacement.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A horizontal casting mold for U-shaped anodes, including a lower bottom plate and two outer positioning blocks arranged behind the lower bottom plate;

[0006] An anti-overflow ring is arranged around the lower bottom plate, an inner retaining ring is arranged in the middle of the lower bottom plate, a composite plate groove is arranged between the inner retaining ring and the anti-overflow ring, a plurality of reinforcing ribs are arranged inside the inner retaining ring, an inner positioning block is arranged behind the inner retaining ring, the composite plate groove can install an upper bottom plate, an outer retaining ring is arranged on the inner side edge of the upper bottom plate, baffles are respectively arranged at both ends of the outer retaining ring, a support beam is arranged behind the upper bottom plate, a disassembly lifting ring is arranged on the support beam, and two disassembly lifting rings are arranged on the upper bottom plate.

[0007] Preferably, the disassembly lifting ring is welded to the upper bottom plate, and the disassembly lifting ring is welded to the support beam. The upper bottom plate can be removed from the lower bottom plate through the disassembly lifting ring.

[0008] Preferably, the outer retaining ring is welded to the upper bottom plate, the baffle is welded to the outer retaining ring, the baffle is arc-shaped, and the baffle can be butted and closed with the inner retaining ring.

[0009] Preferably, the support beam is integrally connected to the upper bottom plate, and the support beam can be clamped to the lower bottom plate.

[0010] Preferably, the inner positioning block and the outer positioning block are welded to the lower bottom plate, and the inner positioning block and the outer positioning block can limit and position the position of the support beam.

[0011] Preferably, the anti-overflow ring is welded to the lower bottom plate, and the upper bottom plate can be placed in the joint plate groove between the anti-overflow ring and the inner retaining ring.

[0012] Preferably, the inner retaining ring is welded to the lower bottom plate, the reinforcing rib is welded to the inner retaining ring and the lower bottom plate, the inner retaining ring can form a casting groove with the outer retaining ring, a handle is provided on the casting hopper, and casting can be carried out into the casting groove through the casting hopper.

[0013] Compared with the prior art, the present utility model provides a U-shaped anode horizontal casting mold, which has the following beneficial effects:

[0014] 1. The design of this mold enables workers to easily assemble the components together to create a casting groove, which is convenient for adding lead-tin alloy electrolyte. This simplifies the casting process and improves production efficiency. Through the setting of the baffle, it can ensure the casting forming effect of the lead-tin alloy anode and avoid the problem of electrolyte flowing out from both ends of the casting groove. This helps to ensure the quality and consistency of the cast products. This mold is formed by one-time casting, avoiding the traditional casting method that requires an internal skeleton support, reducing material and labor costs, eliminating the current loss due to different materials, enhancing the conductivity of the anode strip itself, and avoiding the corrosion of the skeleton material to ensure the long-term use effect of the lead-tin alloy anode.

[0015] 2. Through the setting of structures such as lifting rings, positioning blocks, and support beams, workers can easily disassemble the mold, thus facilitating the removal of the lead-tin alloy anode. The design of the inner and outer positioning blocks and the support beam can ensure the accurate cooperation of the upper and lower bottom plates during installation, avoiding misalignment that may lead to casting failure. This helps to improve work efficiency and reduce waste caused by misalignment. The setting of the anti-overflow ring can effectively prevent the lead-tin alloy electrolyte from overflowing during casting, ensuring the forming effect of the lead-tin alloy. This helps to improve the quality and consistency of the cast products and reduce the rejection rate. Through the reasonable layout of the mold design, it can effectively avoid quality problems such as pores during the casting process, improving the integrity and appearance quality of the cast products. Description of the Drawings

[0016] Figure 1 This is a schematic diagram of the overall structure of the present utility model.

[0017] Figure 2 This is a schematic diagram of the casting mold structure of the present utility model.

[0018] Figure 3 This is a schematic diagram of the lower mold structure of the present utility model.

[0019] Figure 4 This is a schematic diagram of the upper mold structure of the present utility model.

[0020] In the figure: 1. upper bottom plate; 2. casting groove; 3. reinforcing rib; 4. casting hopper; 5. handle; 6. disassembly lifting ring; 7. inner positioning block; 8. lower bottom plate; 9. outer retaining ring; 10. anti-overflow ring; 11. inner retaining ring; 12. outer positioning block; 13. plywood groove; 14. support beam; 15. baffle. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0022] The present utility model provides a Figures 1-4 U-shaped anode horizontal casting mold as shown, including a lower bottom plate 8 and two outer positioning blocks 12 arranged behind the lower bottom plate 8;

[0023] An anti-overflow ring 10 is arranged around the lower bottom plate 8, an inner retaining ring 11 is arranged in the middle of the lower bottom plate 8, a plywood groove 13 is arranged between the inner retaining ring 11 and the anti-overflow ring 10, a plurality of reinforcing ribs 3 are arranged inside the inner retaining ring 11, an inner positioning block 7 is arranged behind the inner retaining ring 11, the plywood groove 13 can install the upper bottom plate 1, an outer retaining ring 9 is arranged on the inner side edge of the upper bottom plate 1, baffles 15 are arranged at both ends of the outer retaining ring 9, a support beam 14 is arranged behind the upper bottom plate 1, a disassembly lifting ring 6 is arranged on the support beam 14, and two disassembly lifting rings 6 are arranged on the upper bottom plate 1.

[0024] In this embodiment, the lead-tin alloy anode casting mold is a tool for electrochemical casting of lead-tin alloy anodes. Its main working principle is to use the electrical conductivity and good corrosion resistance of the lead-tin alloy to pour the lead-tin alloy liquid electrolyte into the mold to form a lead-tin alloy anode through an electrolytic reaction. The use method is as follows: first, ensure that the surface of the lower base plate 8 and the upper base plate 1 is smooth and clean, then melt the lead-tin alloy and slowly and evenly pour it into the casting groove 2 between the outer retaining ring 9 and the inner retaining ring 11 through the casting bucket 4 to fill the casting groove 2 on the entire mold. A certain proportion of other alloy elements is added to improve its corrosion resistance and conductivity, and the lead-tin alloy electrolyte is slowly poured into the mold. The outer anti-overflow ring 10 can prevent the lead-tin alloy electrolyte from overflowing the mold, and then the power is turned on to allow current to pass through the lead-tin alloy and electrolyte in the mold to form a lead-tin alloy anode. The current intensity and time can be adjusted as needed to control the formation speed and quality of the lead-tin alloy anode. When the lead-tin alloy anode is completely formed, it can be taken out of the mold for subsequent use and processing. At the same time, attention should be paid to safety to avoid electric shock and splashing of lead-tin alloy liquid.

[0025] like Figure 4 As shown, the lifting ring 6 is welded to the upper base plate 1, and the lifting ring 6 is welded to the support beam 14. The upper base plate 1 can be removed from the lower base plate 8 by removing the lifting ring 6. The outer retaining ring 9 is welded to the upper base plate 1, and the baffle 15 is welded to the outer retaining ring 9. The baffle 15 is arc-shaped, and the baffle 15 can be connected and closed with the inner retaining ring 11. The support beam 14 is integrally connected to the upper base plate 1, and the support beam 14 can be clamped with the lower base plate 8.

[0026] like Figure 1 , Figure 2 and Figure 3 As shown, the inner positioning block 7 and the outer positioning block 12 are welded to the lower base plate 8, and the inner positioning block 7 and the outer positioning block 12 can limit and position the position of the support beam 14, the anti-overflow ring 10 is welded to the lower base plate 8, the joint plate groove 13 between the anti-overflow ring 10 and the inner retaining ring 11 can place the upper base plate 1, the inner retaining ring 11 is welded to the lower base plate 8, the reinforcing rib 3 is welded to the inner retaining ring 11 and the lower base plate 8, the inner retaining ring 11 can form a casting groove 2 with the outer retaining ring 9, and a handle 5 is provided on the casting bucket 4, and the casting bucket 4 can be used to cast into the casting groove 2.

[0027] Preferably, through the settings of the upper bottom plate 1, the lower bottom plate 8, the outer retaining ring 9, the inner retaining ring 11 and the plywood groove 13, when workers use this mold, they need to first fit the plywood grooves 13 on the upper bottom plate 1 and the lower bottom plate 8, so that the outer retaining ring 9 and the inner retaining ring 11 form a pouring groove 2. Then, the workers can place the pouring hopper 4 on the pouring groove 2 and add the lead-tin alloy electrolyte into the pouring groove 2 through the pouring hopper 4. Finally, the lead-tin alloy anode is cast into shape. Through the setting of the baffle 15, when the inner retaining ring 11 and the outer retaining ring 9 are fitted together, the baffle 15 can be docked and fitted with the inner retaining ring 11, which can prevent the lead-tin alloy electrolyte inside the pouring groove 2 from flowing out from both ends of the pouring groove 2 and ensure the casting forming effect of the lead-tin alloy anode. This mold can use a single material of lead-tin alloy for one-time casting, avoiding the casting method of adding a skeleton support to the inside of the lead-tin alloy anode. Thus, the current loss between different materials of the skeleton material and the lead-tin alloy is eliminated. While enhancing the electrical conductivity of the anode strip itself, it can also prevent the corrosion of the skeleton material.

[0028] Preferably, through the settings of the disassembly lifting ring 6, the support beam 14, the inner positioning block 7, the outer positioning block 12 and the anti-overflow ring 10, after the casting of the lead-tin alloy anode is completed, the worker can remove the upper bottom plate 1 from the lower bottom plate 8 through the disassembly lifting ring 6, and finally remove the lead-tin alloy anode in the pouring groove 2 from the lower bottom plate 8. Through the mutual cooperation among the inner positioning block 7, the outer positioning block 12 and the support beam 14, the upper bottom plate 1 and the lower bottom plate 8 can be accurately and quickly installed during installation. It can not only prevent the lower bottom plate 8 and the upper bottom plate 1 from being misaligned during mold closing, resulting in casting failure, but also improve the efficiency of the casting work. The anti-overflow ring 10 can prevent the poured lead-tin alloy electrolyte from flowing outwards, which can ensure the forming effect during the lead-tin alloy casting to a certain extent. The settings of these structures make this horizontal casting mold have the advantage of being convenient to disassemble, and at the same time, it can also avoid the problem of porosity during casting.

[0029] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A U-shaped anode horizontal casting mold, comprising a casting hopper (4), a lower bottom plate (8), and two outer positioning blocks (12) arranged behind the lower bottom plate (8); Features: An anti-overflow ring (10) is arranged on the periphery of the lower base plate (8), an inner retaining ring (11) is arranged in the middle of the lower base plate (8), a joint plate groove (13) is arranged between the inner retaining ring (11) and the anti-overflow ring (10), a plurality of reinforcing ribs (3) are arranged on the inner side of the inner retaining ring (11), an inner positioning block (7) is arranged behind the inner retaining ring (11), the joint plate groove (13) can be installed with an upper base plate (1), an outer retaining ring (9) is arranged on the inner side edge of the upper base plate (1), baffles (15) are respectively arranged at both ends of the outer retaining ring (9), a support beam (14) is arranged behind the upper base plate (1), a disassembly lifting ring (6) is arranged on the support beam (14), and two disassembly lifting rings (6) are arranged on the upper base plate (1).

2. A U-shaped anode horizontal casting mold according to claim 1, characterized in that: The disassembly lifting ring (6) is welded to the upper base plate (1), and the disassembly lifting ring (6) is welded to the support beam (14). The upper base plate (1) can be disassembled from the lower base plate (8) by disassembling the lifting ring (6).

3. A U-shaped anode horizontal casting mold according to claim 2, characterized in that: The outer retaining ring (9) is welded to the upper base plate (1), and the baffle plate (15) is welded to the outer retaining ring (9). The baffle plate (15) is arc-shaped, and the baffle plate (15) can be butt-jointed and closed with the inner retaining ring (11).

4. A U-shaped anode horizontal casting mold according to claim 3, characterized in that: The support beam (14) is integrally connected to the upper base plate (1), and the support beam (14) can be clamped to the lower base plate (8).

5. The U-shaped anode horizontal casting mold according to claim 1, characterized in that: The inner positioning block (7) and the outer positioning block (12) are welded to the lower base plate (8), and the inner positioning block (7) and the outer positioning block (12) can limit and position the position of the support beam (14).

6. A U-shaped anode horizontal casting mold according to claim 5, characterized in that: The anti-overflow ring (10) is welded to the lower base plate (8), and the upper base plate (1) can be placed in the joint plate groove (13) between the anti-overflow ring (10) and the inner retaining ring (11).

7. A U-shaped anode horizontal casting mold according to claim 6, characterized in that: The inner retaining ring (11) is welded to the lower base plate (8), the reinforcing rib (3) is welded to the inner retaining ring (11) and the lower base plate (8), the inner retaining ring (11) and the outer retaining ring (9) can form a casting trough (2), and the casting bucket (4) is provided with a handle (5), through which casting can be carried out into the casting trough (2).

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