Automatic welding device with wire arranging function

By designing an automatic welding device with wire-coordinating function, using wire management table and limit fixture for cable wiring, and combining the welding work platform and welding components to achieve automatic welding, the problems of unstable welding quality and low efficiency of existing welding devices are solved, and the welding quality and efficiency are improved.

CN222985913UActive Publication Date: 2025-06-17CHONGQING FORYS AUTOMATION EQUIP
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Patent Information

Application Number
CN202421932255.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-06-17
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The existing welding devices lack automatic wiring and alignment functions when welding cables, resulting in unstable welding quality, low efficiency, and greatly affected by the proficiency of the operator.

Method used

An automatic welding device with wire-coding function was designed, including base, welding work platform, wire management table, limit fixture, welding components and other components. The cables are wire-coding table and limit fixtures, and the welding work platform and welding components are automatically welded.

Benefits of technology

It realizes efficient automatic wiring and welding of cables, improves welding quality and efficiency, reduces dependence on operator proficiency, and is suitable for different models of cables.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222985913U_ABST
    Figure CN222985913U_ABST
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Abstract

The utility model relates to the technical field of welding devices, in particular to an automatic welding device with a wire arranging function. Comprising a base, a welding working platform is arranged on one side of the upper portion of the base, a terminal platform is arranged on the other side of the welding working platform, a welding assembly is arranged on one side of the base, a wire arranging table is arranged above the welding working platform, and a limiting clamp is arranged at the upper end of the wire arranging table; the limiting clamp comprises more than one limiting groove and pressing grooves with the corresponding number. According to the automatic welding device with the wire arranging function, wire arranging and arranging can be conducted on wire harnesses in cables through the design that the wire arranging table is matched with the limiting clamp, so that the welding quality of the cables is ensured, the welding working platform and the limiting clamp are both adjustable, the device is suitable for the cables of different models, and the welding efficiency is improved. And limitation during use is avoided, so that popularization and use are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, in particular to an automatic welding device with a wire arranging function. Background Art

[0002] A cable is a wiring component that connects various electrical devices in a circuit. The quality of the cable directly affects whether the entire electrical device can work normally and safely. When processing the terminals of twisted pairs in the cable, it is necessary to obliquely cut an angle at the ends of the two cables and then weld them to the terminals.

[0003] During the welding process, a key step is to align the tinned wire heads to be welded. After alignment, hold them and then perform welding. However, the existing welding alignment generally adopts manual alignment, which has low alignment efficiency, poor alignment accuracy, and is greatly affected by the proficiency of the operator, so the welding quality cannot be ensured, which is not conducive to popularization and use.

[0004] Therefore, how to provide an automatic welding device with a wire arranging function has become a technical problem to be solved by those skilled in the art. Summary of the Utility Model

[0005] The technical problem to be solved by the utility model is how to provide an automatic welding device with a wire arranging function.

[0006] To achieve the above object, the utility model provides an automatic welding device with a wire arranging function, including: a base, on one side above the base is provided a welding working platform, and on the other side of the welding working platform is provided a terminal platform. On one side of the base is provided a welding assembly. Above the welding working platform is provided a wire arranging table, and at the upper end of the wire arranging table is provided a limiting fixture, and the limiting fixture includes more than one limiting groove and corresponding number of pressing grooves.

[0007] The design of the base plays a role in fixing and supporting the whole device. The welding working platform cooperates with the terminal platform to perform the welding process on the cable. The design of the wire arranging table cooperating with the limiting fixture can arrange and organize the wire harness in the cable, and the design of the limiting groove and the pressing groove ensures the stability of fixing and limiting the cable.

[0008] Preferably, a transverse conveying shaft is provided below the base, and two transverse conveying shafts are arranged in parallel below the base.

[0009] The transverse conveying shaft adopts the existing structure in the market in this field and is used to drive the base to move horizontally back and forth in parallel. The design of the two transverse conveying shafts ensures the stability of the base during parallel movement.

[0010] Preferably, a support base is provided on the other side above the base, and a terminal platform is provided on the upper end surface of the support base. A convex block is provided on the terminal platform close to one side of the welding work platform.

[0011] The support base is designed to fixedly support the terminal platform. A spring is provided at the connection between the support base and the base during actual use, forming an elastic connection mechanism. The convex block is designed to fixedly support the connection between the cable and the terminal during welding.

[0012] Preferably, an adjusting mechanism for adjusting the position of the welding work platform is provided above the base. The adjusting mechanism includes a first electric push rod and a second electric push rod. The first electric push rod is horizontally arranged on the upper end surface of the base, and the output end of the first electric push rod is connected to a connecting member. The second electric push rod is arranged on the upper end surface of the connecting member, and the output end of the second electric push rod is connected to the lower end surface of the welding work platform.

[0013] The design of the adjusting mechanism facilitates the user to adjust the position of the welding work platform on the base according to their own needs, thus avoiding limitations during the user's use, and further reflecting the practicality of the device. Both the first electric push rod and the second electric push rod adopt existing structures on the market. The first electric push rod is used to drive the welding work platform to move horizontally back and forth on the base, and the second electric push rod is used to drive the welding work platform to move horizontally left and right on the base.

[0014] Preferably, a detachable installation structure is formed between the limit clamp and the wire arranging table through bolts.

[0015] The design of the detachable installation structure facilitates the staff to select the corresponding model of the limit clamp according to the number of inner cores of the cable. This design further avoids limitations during the staff's use, and further reflects the practicality of the device.

[0016] Preferably, the welding assembly includes a support rod, a driving block, and a welding head. The support rod is vertically arranged at the rear side of the base, the driving block is arranged on the side of the support rod close to the base, and the welding head is arranged on the side of the driving block close to the base.

[0017] The welding assembly is used for welding the cable, adopting a conventional erection structure on the market. A fixing block is provided at the bottom of the support rod to ensure the stability of the connection between the support rod and the outside. The driving block is semi-surroundingly arranged at the upper end of the support rod to ensure the stability of its connection. At the same time, the driving block is connected to an external driving device during actual use, such as a cylinder, etc. This method is common knowledge in the field and will not be elaborated here. The welding head adopts an existing structure on the market and is used for welding between the cable and the terminal.

[0018] The beneficial effects of the present utility model are:

[0019] When the utility model is in use, the design of the wire arranging table cooperating with the limiting fixture can arrange and tidy the wire harnesses in the cable. Such a design ensures the welding quality of the cable, and both the welding working platform and the limiting fixture are of adjustable design, making the device applicable to cables of different models, avoiding limitations in use, and thus facilitating popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a front view structural schematic diagram of the base in the specific embodiment of the present utility model;

[0022] Figure 2 It is a side view structural schematic diagram of the base in the specific embodiment of the present utility model;

[0023] Figure 3 It is the specific embodiment of the present utility model Figure 1 The enlarged structural schematic diagram of part A therein.

[0024] Part Name

[0025] 1. Base; 101. Horizontal conveying shaft; 2. Welding working platform; 3. Wire arranging table; 301. Limiting fixture; 4. Support base; 5. Terminal platform; 501. Convex block; 6. First electric push rod; 7. Second electric push rod; 8. Welding assembly; 801. Support rod; 802. Driving block; 803. Welding head. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings. Preferably, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as limiting the present utility model.

[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0028] Please refer to Figures 1 to 3 , the present utility model provides an automatic welding device with a wire arranging function, including: a base 1, a welding working platform 2 is arranged on one side above the base 1, and a terminal platform 5 is arranged on the other side of the welding working platform 2. A welding assembly 8 is arranged on one side of the base 1. A wire arranging table 3 is arranged above the welding working platform 2, and a limiting fixture 301 is arranged at the upper end of the wire arranging table 3. The limiting fixture 301 includes more than one limiting groove and corresponding number of pressing grooves. A transverse conveying shaft 101 is arranged below the base 1, and two transverse conveying shafts 101 are arranged in parallel below the base 1. A support seat 4 is arranged on the other side above the base 1, and a terminal platform 5 is arranged on the upper end surface of the support seat 4. A convex block 501 is arranged on one side of the terminal platform 5 close to the welding working platform 2. An adjusting mechanism for adjusting the position of the welding working platform 2 is arranged above the base 1. The adjusting mechanism includes a first electric push rod 6 and a second electric push rod 7. The first electric push rod 6 is horizontally arranged on the upper end surface of the base 1, and the output end of the first electric push rod 6 is connected to a connecting piece. The second electric push rod 7 is arranged on the upper end surface of the connecting piece, and the output end of the second electric push rod 7 is connected to the lower end surface of the welding working platform 2. The limiting fixture 301 and the wire arranging table 3 are detachably installed through bolts. The welding assembly 8 includes a support rod 801, a driving block 802 and a welding head 803. The support rod 801 is vertically arranged at the rear of the base 1, the driving block 802 is arranged on the side of the support rod 801 close to the base 1, and the welding head 803 is arranged on the side of the driving block 802 close to the base 1;

[0029] In this embodiment:

[0030] First, place the cable to be welded on the wire arranging table 3 and install the corresponding limiting fixture 301 on the wire arranging table 3 to fix and limit the cable by using the limiting fixture 301;

[0031] Secondly, the user starts the first electric push rod 6 and the second electric push rod 7 according to actual needs, and adjusts the welding working platform 2 to a specified position by using the first electric push rod 6 and the second electric push rod 7, so that the cable is aligned with the convex block 501 on one side of the terminal platform 5 at the top of the support seat 4;

[0032] Then, after the cables are aligned, use the horizontal conveying shaft 101 to move the base 1 to the specified position;

[0033] Finally, use the welding assembly 8 to weld the cables. During welding, use the driving block 802 at the upper end of the support rod 801 to adjust the welding head 803 to the specified position, and use the welding head 803 to perform the welding process on the cables.

[0034] The above-disclosed is only a preferred embodiment of the present utility model. Of course, it cannot be used to limit the scope of the rights of the present utility model. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present utility model still fall within the scope covered by the utility model.

Claims

1. An automatic welding device with a wiring arrangement function, comprising: A base (1), wherein a welding work platform (2) is arranged on one side above the base (1), and a terminal platform (5) is arranged on the other side of the welding work platform (2); a welding assembly (8) is arranged on one side of the base (1), and is characterized in that a wire management platform (3) is arranged above the welding work platform (2), and a limiting clamp (301) is arranged on the upper end of the wire management platform (3), and the limiting clamp (301) includes more than one limiting groove and a corresponding number of pressing grooves.

2. The automatic welding device with wire arrangement function as claimed in claim 1, characterized in that: A transverse conveying shaft (101) is arranged below the base (1), and two transverse conveying shafts (101) are arranged in parallel below the base (1).

3. The automatic welding device with wire arrangement function as claimed in any one of claims 1 or 2, characterized in that: A support seat (4) is arranged on the other side above the base (1), and a terminal platform (5) is arranged on the upper end surface of the support seat (4), and a protrusion (501) is arranged on the side of the terminal platform (5) close to the welding work platform (2).

4. The automatic welding device with wire arrangement function as claimed in claim 3, characterized in that: An adjustment mechanism for adjusting the position of the welding work platform (2) is arranged above the base (1), and the adjustment mechanism comprises a first electric push rod (6) and a second electric push rod (7), the first electric push rod (6) is arranged transversely on the upper end surface of the base (1), and the output end of the first electric push rod (6) is connected to the connecting piece, and the second electric push rod (7) is arranged on the upper end surface of the connecting piece, and the output end of the second electric push rod (7) is connected to the lower end surface of the welding work platform (2).

5. The automatic welding device with wire arrangement function as claimed in claim 1, characterized in that: The limiting clamp (301) and the cable management platform (3) are connected via bolts to form a detachable installation structure.

6. The automatic welding device with wire arrangement function as claimed in claim 1, characterized in that: The welding assembly (8) comprises a support rod (801), a driving block (802) and a welding head (803); the support rod (801) is vertically arranged on the rear side of the base (1); the driving block (802) is arranged on a side of the support rod (801) close to the base (1); and the welding head (803) is arranged on a side of the driving block (802) close to the base (1).