Welding device for automobile exhaust converter tube machining
By designing a welding device including a rotary ring, a limit frame and an electric push rod, the problems of inconvenient clamping and difficulty in positioning of length when welding vehicle exhaust reversing pipes are solved, and efficient and accurate welding operations are achieved.
Patent Information
- Application Number
- CN202421808847.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When traditional welding equipment welds automobile exhaust exchanger pipes, it is difficult to effectively clamp the pipes, resulting in inconvenient clamping and difficulty in positioning length, affecting welding efficiency.
A welding device including a frame, mounting barrel, clamping frame, limit frame, rotary ring and electric push rod is designed. Through the coordination of the rotating ring and the chute, the pipe is easily clamped and fixed; the coordination of the limit frame and push block ensures the accurate limit and adjustment of the pipe; the linkage between the electric push rod and the welding gun is improved to improve welding efficiency.
The device significantly improves welding efficiency and accuracy through improved clamping and limiting mechanisms, making it easy to operate and is suitable for pipes of different lengths.
Smart Images

Figure CN222986118U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding devices, in particular to a welding device for processing an automotive exhaust commutation pipe. Background Technique
[0002] An automotive exhaust pipe is a component installed between the exhaust manifold of an engine and a muffler. Its main function is to reduce exhaust noise and improve the driving comfort of the vehicle. It plays a role in shock absorption and noise reduction, convenient installation, and extending the service life of the exhaust muffler system by making the entire exhaust system in a flexible connection. It is mainly applied to light vehicles, mini vehicles, and passenger cars. When the pipe is processed, welding of the pipe is required. When traditional welding equipment is used, it is inconvenient to clamp the pipe, and at the same time, it is inconvenient to position the clamping length of the pipe, which affects the welding efficiency. Therefore, technical personnel in this field provide a welding device for processing an automotive exhaust commutation pipe to solve the problems raised in the above background technique. Content of the Utility Model
[0003] The purpose of the utility model is to solve the deficiencies existing in the prior art and to propose a welding device for processing an automotive exhaust commutation pipe.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A welding device for processing an automotive exhaust commutation pipe includes a frame. One side of the frame is rotatably connected with a through installation cylinder. One side of the installation cylinder is slidably connected with a plurality of clamping frames for clamping the pipe. The clamping frames are L-shaped. The bottom of one of the clamping frames is slidably connected with a through limiting frame. The limiting frame is L-shaped and is used for limiting the pipe. A slideway is opened at the top of the clamping frame where the limiting frame is installed, and a threaded hole is arranged on the side. A push block is fixedly connected to the top of the limiting frame. The push block is slidably connected with the slideway. A setscrew is threadedly connected in the threaded hole, and the setscrew abuts against the limiting frame;
[0006] One side of the installation cylinder is rotatably connected with a rotating ring. A plurality of inclined grooves are opened on one side of the rotating ring. One side of each clamping frame is fixedly connected with an adjusting rod, and the plurality of adjusting rods slide in the inclined grooves respectively.
[0007] As a further scheme of the utility model, a plurality of second teeth are fixedly installed on the circumference of the rotating ring. One side of the installation cylinder is rotatably connected with an installation shaft. A second gear is fixedly connected to the circumference of the installation shaft. The second gear meshes with the second teeth.
[0008] As a further scheme of the utility model, a worm is rotatably connected to one side of the installation cylinder. A worm gear is fixedly connected to the circumference of the installation shaft. The worm gear meshes with the worm.
[0009] As a further solution of the utility model, a bracket is fixedly connected to the top of the frame, an electric push rod is fixedly connected to the top of the bracket, and a welding gun is fixedly connected to the output end of the electric push rod.
[0010] As a further solution of the utility model, a pointer is fixedly connected to one side of the push block, and a scale line for cooperating with the pointer is arranged on the surface of the clamping bracket for installing the limit bracket.
[0011] As a further solution of the utility model, a plurality of first teeth are fixed on the circumference of the installation cylinder, a motor is fixedly connected to one side of the frame, a first gear is fixedly connected to one end of the output shaft of the motor, and the first gear meshes with the first teeth.
[0012] As a further solution of the utility model, a protective shell for closing the first teeth is fixedly connected to one side of the frame.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. By arranging a rotating ring on one side of a plurality of clamping brackets, when clamping and fixing a pipeline, the pipeline can be clamped and fixed by rotating the rotating ring, which is convenient and fast to use.
[0015] 2. By arranging a limit bracket slidably installed at the bottom of one of the clamping brackets, when placing the pipeline, the pipeline can be limited by the limit bracket, thereby facilitating welding and the operation of the staff.
[0016] 3. By the combined use of the pointer and the scale line, when people move the limit bracket, they can confirm the position of the pipeline by observing the pointer and the scale line, thereby improving the accuracy of adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is a front view structural schematic diagram of a welding device for processing an automobile exhaust commutation pipe proposed by the utility model;
[0018] Figure 2 FIG. is a rear view structural schematic diagram of a welding device for processing an automobile exhaust commutation pipe proposed by the utility model;
[0019] Figure 3 FIG. is a sectional view structural schematic diagram of a welding device for processing an automobile exhaust commutation pipe proposed by the utility model;
[0020] Figure 4 FIG. is a partial structural schematic diagram of a welding device for processing an automobile exhaust commutation pipe proposed by the utility model;
[0021] Figure 5Schematic diagram of the enlarged structure at point A of a welding device for processing an automotive exhaust commutation pipe proposed by the present utility model.
[0022] In the figure: 1, frame; 2, bracket; 3, electric push rod; 4, welding gun; 5, protective shell; 6, mounting cylinder; 7, first tooth; 8, motor; 9, first gear; 10, clamping bracket; 11, rotating ring; 12, inclined slot; 13, adjusting rod; 14, second tooth; 15, limiting frame; 16, pushing block; 17, pointer; 18, mounting shaft; 19, second gear; 20, worm; 21, worm gear. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. It should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "setting" should be understood in a broad sense. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific situations.
[0024] Refer to Figures 1 - 5 , a welding device for processing an automotive exhaust commutation pipe, including a frame 1. One side of the frame 1 is rotatably connected with a penetrating mounting cylinder 6. The bottom of the frame 1 is provided with a support plate, and the surface of the support plate is provided with fixing holes for fixing the frame 1. One side of the mounting cylinder 6 is slidably connected with a plurality of clamping brackets 10 for clamping the pipe. The clamping brackets 10 are L-shaped and are used to clamp and fix the pipe. The bottom of one of the clamping brackets 10 is slidably connected with a penetrating limiting frame 15. The limiting frame 15 is L-shaped and is used to limit the pipe. The top of the clamping bracket 10 where the limiting frame 15 is installed is provided with a sliding groove and a threaded hole on the side. The top of the limiting frame 15 is fixedly connected with a pushing block 16. The pushing block 16 is slidably connected with the sliding groove. A top screw is threadedly connected in the threaded hole and abuts against the limiting frame 15. When the limiting frame 15 slides, the position of the limiting frame 15 can be adjusted, so as to adapt to pipes of different lengths and keep the weld seam below the welding gun 4;
[0025] One side of the mounting cylinder 6 is rotatably connected with a rotating ring 11. A plurality of inclined slots 12 are opened on one side of the rotating ring 11. One side of each clamping bracket 10 is fixedly connected with an adjusting rod 13. The plurality of adjusting rods 13 slide in the inclined slots 12 respectively. By pressing down the adjusting rods 13 through the inclined slots 12, the plurality of clamping brackets 10 move towards the middle, thereby clamping and fixing the pipe, which is convenient to use.
[0026] In the present utility model, a plurality of second teeth 14 are fixedly installed around the circumference of the swivel ring 11. One side of the mounting cylinder 6 is rotatably connected to a mounting shaft 18. A second gear 19 is fixedly connected around the circumference of the mounting shaft 18. The second gear 19 meshes with the second teeth 14. The second gear 19 drives the mounting cylinder 6 to rotate through the second teeth 14, and the mounting cylinder 6 drives the inclined groove 12 to rotate.
[0027] In particular, a worm 20 is rotatably connected to one side of the mounting cylinder 6. A worm gear 21 is fixedly connected around the circumference of the mounting shaft 18. The worm gear 21 meshes with the worm 20. By rotating the worm 20, the worm 20 drives the second gear 19 to rotate through the worm gear 21. At the same time, the self-locking effect of the worm gear 21 and the worm 20 is utilized to improve the clamping stability.
[0028] It should be noted that a bracket 2 is fixedly connected to the top of the frame 1. A power push rod 3 is fixedly connected to the top of the bracket 2. The output end of the power push rod 3 is fixedly connected to a welding gun 4. The welding gun 4 is a prior art and is used for welding pipes, which will not be elaborated here.
[0029] In the present utility model, a pointer 17 is fixedly connected to one side of the push block 16. A scale line for cooperating with the pointer 17 is arranged on the surface of the clamping bracket 10 of the mounting limit bracket 15. By using the pointer 17 and the scale line, it is convenient for people to observe the position of the limit bracket 15.
[0030] In particular, a plurality of first teeth 7 are fixedly arranged around the circumference of the mounting cylinder 6. A motor 8 is fixedly connected to one side of the frame 1. One end of the output shaft of the motor 8 is fixedly connected to a first gear 9. The first gear 9 meshes with the first teeth 7. By starting the motor 8, the motor 8 drives the first gear 9 to rotate. The first gear 9 drives the mounting cylinder 6 to rotate through the first teeth 7, and the mounting cylinder 6 drives the pipe to rotate.
[0031] It should be noted that a protective shell 5 for enclosing the first teeth 7 is fixedly connected to one side of the frame 1. The protective shell 5 improves the safety of equipment operation.
[0032] Working principle: When in use, first clamp the pipes spot-welded together on the clamping bracket 10. During clamping, rotate the worm 20. The worm 20 drives the second gear 19 to rotate through the worm gear 21. The second gear 19 drives the mounting cylinder 6 to rotate through the second teeth 14. The mounting cylinder 6 drives the inclined groove 12 to rotate. The adjusting rod 13 is pressed down through the inclined groove 12, so that a plurality of clamping brackets 10 move towards the middle, thereby clamping and fixing the pipes. After fixing, start the motor 8. The motor 8 drives the first gear 9 to rotate. The first gear 9 drives the mounting cylinder 6 to rotate through the first teeth 7. The mounting cylinder 6 drives the pipes to rotate. Then start the power push rod 3 to lower the welding gun 4, and weld the pipes through the welding gun 4. When sliding the limit bracket 15, the position of the limit bracket 15 can be adjusted to adapt to pipes of different lengths and keep the weld seam below the welding gun 4.
[0033] In this application, the structures and connection relationships not described in detail are all prior arts, and their structures and principles are already well-known arts, so they will not be elaborated here.
[0034] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A welding device for processing automobile exhaust commutation tubes, comprising a frame (1), characterized in that: One side of the frame (1) is rotatably connected with a penetrating mounting tube (6), and one side of the mounting tube (6) is slidably connected with a plurality of clamping frames (10) for clamping pipes, the clamping frames (10) are L-shaped, and the bottom of one of the clamping frames (10) is slidably connected with a penetrating limiting frame (15), the limiting frame (15) is L-shaped and is used to limit the position of the pipe, the top of the clamping frame (10) on which the limiting frame (15) is installed is provided with a slideway and a threaded hole is provided on the side, the top of the limiting frame (15) is fixedly connected with a push block (16), the push block (16) is slidably connected to the slideway, the threaded hole is threadedly connected with a top screw, and the top screw is in conflict with the limiting frame (15); One side of the mounting cylinder (6) is rotatably connected to a rotating ring (11), one side of the rotating ring (11) is provided with a plurality of inclined grooves (12), one side of the clamping frame (10) is fixedly connected to adjusting rods (13), and the plurality of adjusting rods (13) slide in the inclined grooves (12) respectively.
2. A welding device for processing automobile exhaust duct according to claim 1, characterized in that: A plurality of second teeth (14) are fixedly mounted on the circumference of the rotating ring (11); a mounting shaft (18) is rotatably connected to one side of the mounting cylinder (6); a second gear (19) is fixedly connected to the circumference of the mounting shaft (18); and the second gear (19) meshes with the second teeth (14).
3. A welding device for processing automobile exhaust commutation tubes according to claim 2, characterized in that: A worm (20) is rotatably connected to one side of the installation cylinder (6), and a worm wheel (21) is fixedly connected to the circumference of the installation shaft (18), and the worm wheel (21) is meshed with the worm (20).
4. A welding device for processing automobile exhaust duct according to claim 3, characterized in that: The top of the frame (1) is fixedly connected to a bracket (2), the top of the bracket (2) is fixedly connected to an electric push rod (3), and the output end of the electric push rod (3) is fixedly connected to a welding gun (4).
5. A welding device for processing automobile exhaust duct according to claim 1, characterized in that: A pointer (17) is fixedly connected to one side of the push block (16), and a scale line used in conjunction with the pointer (17) is provided on the surface of the clamping frame (10) on which the limiting frame (15) is installed.
6. A welding device for processing automobile exhaust commutation tubes according to claim 1, characterized in that: A plurality of first teeth (7) are fixed on the circumference of the mounting cylinder (6); a motor (8) is fixedly connected to one side of the frame (1); a first gear (9) is fixedly connected to one end of the output shaft of the motor (8); and the first gear (9) meshes with the first teeth (7).
7. A welding device for processing automobile exhaust reflux tubes according to claim 6, characterized in that: A protective shell (5) for sealing the first tooth (7) is fixedly connected to one side of the frame (1).
Citation Information
Cited By
Positioning clamp for heating pipe of water heater
CN120306947A
A water heater heating pipe positioning fixture
CN120306947B