Cutter head quick-changing device

Abstract

The utility model discloses a cutter head quick-changing device, which belongs to the technical field of processing and manufacturing and comprises a cutter head and a rotary chuck, and a first quick-changing positioning clamp holder is mounted on the cutter head; the rotary chuck can be connected with the first quick-change positioning clamp holder in a clamping manner; the bottom of the rotary chuck is connected with the driving part through a connecting disc; the machine further comprises a tool magazine supporting frame, and the tool disc is arranged above the tool magazine supporting frame. A connecting seat is arranged on the tool magazine supporting frame, and the driving part is connected with the connecting seat; according to the utility model, the cutter can be quickly replaced by replacing the cutter head, so that the downtime for replacing the cutter is effectively shortened, and the efficiency is improved; the cutter capacity can be improved, and replacement is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of processing and manufacturing, in particular to a cutter head quick-change device. Background Art

[0002] In the context of small-batch customized production, frequent workpiece changes have become the norm, which also puts higher demands on the adaptability and efficiency of machine tools. Taking the basic mold processing in the tire mold industry as an example, its processing involves multiple processes. Different processes may have different requirements for tool types, shapes, and specifications. The tools required for processing basic molds of different specifications and patterns may also be different. How to quickly realize tool replacement and reduce downtime waiting time has become a key link in improving efficiency. At present, there are relatively mature solutions for quick replacement of single tools, but due to the limitation of the tool disc capacity, there is still a situation of stopping to change tools, which limits the further improvement of processing efficiency.

[0003] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a cutter disc quick-change device, which can realize the rapid replacement of cutting tools by replacing the cutter disc, effectively reducing the downtime due to tool replacement and improving efficiency; it can increase the tool capacity and facilitate replacement.

[0005] The utility model adopts the following technical scheme: a cutter disc quick-change device, comprising a cutter disc and a rotary chuck, a first quick-change positioning chuck handle is installed on the cutter disc; the rotary chuck can clamp and connect the first quick-change positioning chuck handle; the bottom of the rotary chuck is connected to the driving part through a connecting plate;

[0006] It also includes a tool magazine support frame, and the tool disc is arranged above the tool magazine support frame;

[0007] A connecting seat is arranged on the tool magazine supporting frame, and the driving part is connected to the connecting seat.

[0008] Furthermore, the first quick-change positioning clamp handle is a cylindrical structure with a T-shaped cross section;

[0009] The first quick-change positioning clamp handle comprises a cylindrical portion, a disc portion is formed on the top of the cylindrical portion, and the disc portion is fixedly connected to the cutter disc; the clamping mechanism of the rotary clamp clamps the cylindrical portion.

[0010] Furthermore, the driving unit includes a reducer and a servo motor, the reducer is connected to the connecting seat, and the servo motor is transmission-connected to the reducer.

[0011] Furthermore, the tool magazine support frame is an inclined wedge shape. The tool magazine support frame includes an upper flat plate, and side plates are respectively arranged on both sides of the upper flat plate. The bottom of the side plate is an inclined surface;

[0012] The servo motor and the reducer are located between the two side plates; the lower ends of the servo motor and the reducer are higher than the lowest end of the tool magazine support frame.

[0013] Furthermore, the reducer adopts a reversing reducer. The output shaft of the reversing reducer is arranged vertically, and the input shaft is arranged horizontally; the output shaft of the servo motor is arranged horizontally, and the input shaft of the reversing reducer is in transmission connection with the output shaft of the servo motor.

[0014] Furthermore, the tool disc is circular, and a plurality of tool holder clamps are arranged along the circumference of the tool disc.

[0015] Furthermore, the tool disc has upper and lower two-layer discs, and tool holder clamps are arranged on each layer of the disc. The tool holder clamps on the two layers of discs are arranged staggeredly;

[0016] And / or, the tool disc has upper and lower two-layer discs, and tool holder clamps are arranged on each layer of the disc. The diameters of the two layers of discs are set to be one large and one small.

[0017] Furthermore, the two-layer discs are connected together by a support ring and a second quick-change positioning tool holder. The support ring is arranged on the upper part of the lower-layer disc, and a groove is opened in the center of the support ring; the second quick-change positioning tool holder is arranged on the lower part of the upper-layer disc; the second quick-change positioning tool holder has the same structure as the first quick-change positioning tool holder, and the cylindrical part of the second quick-positioning tool holder is butted against the groove in the center of the support ring.

[0018] Furthermore, a stop bracket is fixed on the tool magazine support frame, and the stop bracket is fixedly connected to the housing of the rotary chuck.

[0019] Furthermore, a tool detection switch is arranged at the top of the stop bracket through a bracket, and the tool detection switch is arranged corresponding to the rotation path of the tool placed on the tool disc.

[0020] After the present utility model adopts the above technical solutions, compared with the prior art, it has the following advantages:

[0021] 1. The present utility model can quickly realize the replacement of the tool disc, thereby realizing the quick replacement of the tool, effectively reducing the downtime caused by tool replacement, and improving the efficiency.

[0022] 2. The present utility model sets the tool magazine support frame as an inclined wedge type, places the servo motor and the reducer in the internal space below the tool magazine support frame, effectively saves space and prevents collision; while the tool disc is placed above the tool magazine support frame, which is convenient for disassembly and replacement.

[0023] 3. The cutter head of the present utility model is set to be double-layered, which further improves the cutter capacity and is convenient for replacement. At the same time, when it is necessary to increase or decrease the cutters, the cutter head layers can be increased to quickly change the cutters, which is more efficient and convenient.

[0024] The following will describe the present utility model in detail with reference to the accompanying drawings and embodiments. Description of the Drawings

[0025] Figure 1 is a perspective view of the present utility model;

[0026] Figure 2 is an exploded view of the present utility model;

[0027] Figure 3 is a schematic view of the double-layer cutter head of the present utility model.

[0028] In the figure,

[0029] 1 - cutter head, 2 - tool holder clamp, 3 - handle, 4 - first quick-change positioning clamp handle, 41 - cylindrical part, 42 - disc part, 5 - rotary chuck, 6 - stop bracket, 7 - connecting plate, 8 - reducer, 9 - connecting seat, 10 - tool magazine support frame, 11 - servo motor, 12 - weight reduction hole, 13 - tool detection switch, 14 - support ring, 15 - second quick-change positioning clamp handle. Detailed Embodiment

[0030] For a clearer understanding of the technical features, objectives, and effects of the present utility model, the specific embodiments of the present utility model will now be described with reference to the accompanying drawings. Embodiment

[0031] As Figures 1-3 collectively shown, the present utility model provides a cutter head quick-change device, including a cutter head 1, a first quick-change positioning clamp handle 4, and a rotary chuck 5. The rotary chuck 5 can be a pneumatic rotary chuck or a hydraulic rotary chuck. In this solution, a pneumatic rotary chuck is preferably used. The first quick-change positioning clamp handle 4 is installed on the cutter head 1 by bolts. The clamping mechanism of the rotary chuck 5 can quickly clamp and connect the first quick-change positioning clamp handle 4, enabling the quick connection and disassembly of the cutter head 1 and the rotary chuck 5. Using the first quick-change positioning clamp handle 4 to connect the rotary chuck 5 and the cutter head 1, when it is necessary to adapt to different specifications of cutter heads, due to the existence of the first quick-change positioning clamp handle 4, there is no need to replace the rotary chuck 5.

[0032] The rotary mechanism of the rotary chuck 5 drives the first quick-change positioning clamp handle 4 and the cutter head 1 to rotate together through the clamping mechanism.

[0033] Furthermore, the first quick-change positioning clamp handle 4 is a cylindrical structure with a T-shaped cross-section. The first quick-change positioning clamp handle 4 includes a cylindrical portion 41, a disc portion 42 is formed on the top of the cylindrical portion 41, and the disc portion 42 is fixedly connected to the cutter disc 1; the clamping mechanism of the rotary chuck 5 clamps the cylindrical portion 41.

[0034] The cutter disc 1 is circular, and a plurality of tool handle clamps 2 are arranged at intervals along the circumferential direction of the cutter disc 1, and the tool handle clamps 2 are used to fix the tool handle.

[0035] The cutter disc 1 is also provided with a handle 3 or a mechanical arm clamping interface or other structures to assist in the disassembly and translation of the cutter disc 1 , which is used for manual or mechanical hand to disassemble and translate the cutter disc 1 as a whole.

[0036] The bottom of the rotary chuck 5 is connected to the driving part through the connecting plate 7. The driving part includes a reducer 8 and a servo motor 11. The servo motor (11) is connected to the reducer (8). The connecting plate 7 mainly serves as an intermediate transmission function for connecting the rotary chuck 5 and the reducer 8.

[0037] The tool disc quick-change device further comprises a tool magazine support frame 10 , on which a connecting seat 9 is arranged, and the reducer 8 is mounted on the connecting seat 9 .

[0038] Furthermore, the tool magazine support frame 10 is in an oblique wedge shape, and includes an upper plate, the upper surface of which is a plane, and a side plate is respectively arranged on both sides of the upper plate, and the bottom of the side plate is an inclined surface.

[0039] The servo motor 11 and the reducer 8 are located between the two side plates. Preferably, the lower ends of the servo motor 11 and the reducer 8 are higher than the lowest end of the tool magazine support frame 10. This arrangement enhances the stability of the device and reduces the occupied space, especially avoiding the accidental collision of the servo motor or the reducer when the tool magazine support frame 10 descends to the lowest position of the travel during the lifting and lowering process of the tool magazine support frame 10. During use, the tool disc quick change device can be connected to the lifting mechanism through the tool magazine support frame 10, and the lifting mechanism drives the tool magazine support frame 10 to be lifted and lowered, thereby driving the tool disc quick change device to be lifted and lowered as a whole.

[0040] The tool magazine support frame 10 is provided with a weight reduction structure. Specifically, weight reduction holes 12 are provided on the flat plate and the side plates.

[0041] The reducer 8 is a reversing reducer, the output shaft of the reversing reducer is vertically arranged, and the input shaft is horizontally arranged; the output shaft of the servo motor 11 is horizontally arranged, and the input shaft of the reversing reducer is drivingly connected with the output shaft of the servo motor 11.

[0042] A stop bracket 6 is provided on the tool magazine support frame 10 , and the stop bracket 6 fixes the housing of the rotary chuck 5 .

[0043] A tool detection switch 13 is provided on the top of the stop bracket 6 through a bracket. The tool detection switch 13 is used to detect whether there is a tool. The tool detection switch 13 is arranged corresponding to the rotation path of the tool placed on the tool disc 1.

[0044] The tool disc 1 is arranged above the tool magazine support frame 10, and stable connection can be fully achieved by relying on gravity. When replacing, it can be easily disassembled and replaced, avoiding the problems of hoisting or supporting when the tool disc 1 is arranged below for replacement.

[0045] The tool disc 1 has upper and lower layers of disc bodies. Tool holders 2 are arranged on each layer of disc body. The tool holders 2 of the two layers of disc bodies are arranged staggeredly to prevent interference.

[0046] Furthermore, the diameters of the two layers of disc bodies are set to be one large and one small. More preferably, the diameter of the upper layer of disc body is smaller than that of the lower layer of disc body, further reducing interference.

[0047] The two layers of disc bodies are connected together through a support ring 14 and a second quick-change positioning handle 15. The support ring 14 is arranged on the upper part of the lower layer of disc body. A groove is opened in the center of the support ring 14. The second quick-change positioning handle 15 has the same structure as the first quick-change positioning handle 4. The second quick-change positioning handle 15 is arranged on the lower part of the upper layer of disc body. The cylindrical part 41 of the second quick-positioning handle 15 is butted against the groove in the center of the support ring 14. There is no need to clamp, which is convenient for quick replacement, and each disc body can be used alone or in combination.

[0048] The setting of the support ring 14 and the second quick-change positioning handle 15 enables the number of layers of the tool disc to be increased or decreased according to needs in actual production.

[0049] The working principle of the present utility model:

[0050] When the tool disc needs to be replaced, the rotary chuck 5 relaxes the first quick-change positioning handle 4, and the tool disc can be taken out. The quick-positioning handle of another tool disc is placed in the rotary chuck 5, and the rotary chuck 5 acts to clamp, realizing the replacement of the tool disc, thereby realizing the overall replacement of the tool.

[0051] The above is an example of the best implementation mode of the present utility model. The parts not described in detail are all common general knowledge of those of ordinary skill in the art. The protection scope of the present utility model is subject to the content of the claims. Any equivalent transformation based on the technical inspiration of the present utility model is also within the protection scope of the present utility model.

Claims

1. A cutter head quick change device, characterized in that: It comprises a cutter disc (1) and a rotary chuck (5); a first quick-change positioning chuck handle (4) is mounted on the cutter disc (1); the rotary chuck (5) can be clamped and connected to the first quick-change positioning chuck handle (4); the bottom of the rotary chuck (5) is connected to the driving part via a connecting plate (7); It also includes a tool magazine support frame (10), wherein the tool disc (1) is arranged above the tool magazine support frame (10); A connecting seat (9) is provided on the tool magazine support frame (10), and the driving part is connected to the connecting seat (9).

2. A cutter head quick change device as claimed in claim 1, characterized in that: The first quick-change positioning clamp handle (4) is a cylindrical structure with a T-shaped cross section; The first quick-change positioning clamp handle (4) comprises a cylindrical portion (41), a disc portion (42) is formed on the top of the cylindrical portion (41), and the disc portion (42) is fixedly connected to the cutter disc (1); the clamping mechanism of the rotary clamp (5) clamps the cylindrical portion (41).

3. The cutter head quick change device according to claim 1, characterized in that: The driving unit comprises a reducer (8) and a servo motor (11); the reducer (8) is connected to the connecting seat (9); and the servo motor (11) is transmission-connected to the reducer (8).

4. A cutter head quick change device as claimed in claim 3, characterized in that: The tool magazine support frame (10) is in the shape of an inclined wedge, and comprises an upper plate, with a side plate respectively arranged on both sides of the upper plate, and the bottom of the side plate is an inclined surface; The servo motor (11) and the reducer (8) are located between the two side plates; the lower ends of the servo motor (11) and the reducer (8) are higher than the lowermost end of the tool magazine support frame (10).

5. The cutter head quick change device according to claim 3, characterized in that: The reducer (8) is a reversing reducer, the output shaft of the reversing reducer is arranged vertically, and the input shaft is arranged horizontally; the output shaft of the servo motor (11) is arranged horizontally, and the input shaft of the reversing reducer is drivingly connected to the output shaft of the servo motor (11).

6. A cutter head quick change device as claimed in claim 2, characterized in that: The cutter disc (1) is circular, and a plurality of cutter handle clamps (2) are arranged on the cutter disc (1) along the circumference.

7. A cutter head quick change device as claimed in claim 6, characterized in that: The knife disc (1) comprises an upper and lower disc body, each disc body being provided with a knife handle clamp (2), and the knife handle clamps (2) of the two disc bodies are arranged staggered; And / or, the knife disc (1) has an upper and lower disc body, each disc body is provided with a knife handle clamp (2), and the diameters of the two disc bodies are arranged to be larger and smaller.

8. A cutter head quick change device as claimed in claim 7, characterized in that: The two layers of the disk body are connected together via a support ring (14) and a second quick-change positioning clamp handle (15); the support ring (14) is arranged at the upper part of the lower disk body, and a groove is formed in the center of the support ring (14); the second quick-change positioning clamp handle (15) is arranged at the lower part of the upper disk body; the second quick-change positioning clamp handle (15) has the same structure as the first quick-change positioning clamp handle (4), and the cylindrical portion (41) of the second quick-change positioning clamp handle (15) is butted against the groove in the center of the support ring (14).

9. The cutter head quick change device according to claim 1, characterized in that: A stop bracket (6) is fixed on the tool magazine support frame (10), and the stop bracket (6) is fixedly connected to the outer shell of the rotary chuck (5).

10. A cutter head quick change device as claimed in claim 9, characterized in that: A tool detection switch (13) is provided on the top of the stop bracket (6) through the bracket, and the tool detection switch (13) is provided corresponding to the rotation path of the tool placed on the cutter disc (1).

Images